Wynn Marine 8000 Series Installation And Operation Manual

Straight line wiper network control system

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Installation and Operation Manual

Type D MKV Straight Line Wiper

Series 8000 Network Control System

These manuals have been page checked for completeness, the soft copy and hard copy are

identical in every respect and these manuals are Fit For Purpose and appropriate to the equipment

fitted on the Khareef Class Ships.

WARNING: A suitably qualified person should perform all installation and maintenance. All electrical wiring should be carried out in

accordance with relevant regulations. Ensure all products are correctly earthed and all connections are made in accordance with the

wiring diagram. Non-compliance may result in damage, malfunction or personal injury. Before commencing any installation or

maintenance work, ensure that the electrical supply is disconnected.

Wynn Marine Ltd

2-4 Merse Road, North Moons Moat, Redditch, Worcestershire B98 9HL, United Kingdom

Tel: +44 (0) 1527 61243, Fax: +44 (0) 1527 66836

Email: customerservice@b-hepworth.com, website

Issue 7

www.b-hepworth.com

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Page 1 Wynn Marine Ltd 2-4 Merse Road, North Moons Moat, Redditch, Worcestershire B98 9HL, United Kingdom Tel: +44 (0) 1527 61243, Fax: +44 (0) 1527 66836 Email: customerservice@b-hepworth.com, website www.b-hepworth.com Installation and Operation Manual Type D MKV Straight Line Wiper Series 8000 Network Control System...
Page 2 Index Safety Summary Wiper Description Wiper Installation Wiper Installation Drawing Wiper Installation Drawing Twin Wiper Fault Finding Wiper Maintenance Wiper Inspection and Renewal Wiper Spares List Wiper Spares Drawing Wiper Spares Drawing Twin Wiper Arm Double Wiper Arm Double Wiper Arm SLW Part Number Calculator Motor Pod Part Number Calculator Controller Description...
Page 3 Module Electrical Drawing 19 Inch Rack Installation Module Electrical Drawing Module Electrical Drawing Connector Information Controller Troubleshooting Documentation...
Page 4 GENERAL INFORMATION AND SAFETY SUMMARY As we will have no influence on the installation of complete windscreen wiper systems if installation is to be carried out by the customer, we are unable to accept liability for installation errors. If you require any additional information or any special problems arise which the installation/maintenance instructions do not treat in sufficient detail please contact Customer Service at B.
Page 5 Directive according to the following: EN 60945:2002 The variable frequency AC 3-phase motor option is for 3 speed operation and must be used with the 8000 Series Controller. Complies with the EMC Directive according to the following: EN 60945:2002 Motor Specifications...
Page 6 Spray nozzles & water connections A fresh water supply can be plumbed directly to the wiper into a 6mm overall diameter compression fitting. On stroke lengths below 1015mm (single wiper) 915mm (twin wiper), 1 nozzle is fitted, above 1015mm (single wiper) 915mm (twin wiper), 2 nozzles are fitted at ¼ stroke + 137mm from either end.
Page 7 TYPE D5 WIPER INSTALLATION CAUTION: Ensure that the correct wiper, blade and arms are selected for each window. CAUTION: Before drilling, ensure that there are no obstructions / hazards at the chosen mounting position. The main frame should be mounted on a flat surface that will not bend or twist the casing, as this will prevent correct operation of the wiper.
Page 8 Move the wiper arm/blade assembly over its full stroke and check that there is no restriction to movement (the motor will offer some resistance, but should not jam the wiper). Investigate and rectify any restrictions. If necessary adjust the wiper blade up or down on the arm to avoid the window frame.
Page 9 Pass the cables through the bulkhead, leaving sufficient spare cable to allow the front assembly to be lifted away from the rear case during the maintenance period. Ensure the wiper is correctly earthed. Ensure that wherever the cable passes through the bulkhead a suitable cable gland or seal is used to prevent water ingress and cable chaffing.
Page 10 If necessary, slacken the screws on the wiper blade attachment clip, move the blade up or down for optimum position and then retighten screws. Move the wiper arm/blade assembly over its full stroke and check that there is no restriction to movement (the motor will offer some resistance, but should not jam the wiper).
Page 11 Fit the wiper arm sub assembly to the arm mounting plate ensuring that the wiper arm sub assembly pivot block nuts sit inside the holes in the arm mounting plate . Refit the 2 x M6 washers and 2 x ¼ UNF Thin Nuts to the pivot block threads and tighten.
Page 16 GENERAL FAULT FINDING GUIDE NOTE: This fault finding guide assumes a reasonable level of technical ability and should be carried out by a suitably qualified person. Problems: Control panel does not operate wiper. Possible Cause Solution No Power. Check power supply is on and working. Power not reaching motor Check ship's incoming supply fuses or circuit breakers.
Page 17 Problem: Wiper runs but at wrong speed Possible Cause Solution Ship's voltage incorrect. Check voltage as near as possible to the motor, with motor running. Motor brushes worn (DC Only) Inspect brushes and replace as necessary. High speed wiring Check wiring complies with appropriate drawing. incorrect (3 Phase 2 Speed models only)
Page 18 Problem: If fitted, heater does not become warm when switched on Possible Cause Solutions Fuse blown or circuit breaker Check for short-circuited heater, will need tester (meter). tripped (if fitted). Check for wiring damage or loose wires. Check connections are good. Heater failed.
Page 19 TYPE D5 WIPER MAINTENANCE Wynn products have been proven over many years to perform well under the harshest condition of use. No specialist tools are supplied. To maintain their performance the following schedule is recommended: TOOLS REQUIRED: TORQUE WRENCH WITH 6MM ALLEN KEY SOCKET TORQUE WRENCH WITH 17MM SPANNER III.
Page 20 Check the drive belt for deterioration. Replace if necessary. Check carriage is smooth and all guide rollers are free to rotate. Inspect ‘tyres’ on the guide rollers for splitting / perishing. Replace complete roller if necessary. Special spanner is supplied with set of 8 guide rollers. Caution: Guide rollers have an integral dry bearing and MUST NOT be oil or grease lubricated.
Page 21 TYPE D5 WIPER INSPECTION/RENEWAL OF PARTS WARNING: To ensure health & safety, remove power from the control unit, before working on any parts of the wiper either inside or outside. TOOLS REQUIRED: TORQUE WRENCH WITH 6MM ALLEN KEY SOCKET TORQUE WRENCH WITH 17MM SPANNER III.
Page 22 Slip the belt off the spring-loaded pulleys then slide the carriage/belt assembly out of the end of the case at the idler pulley end. Note: The assembly can be removed from the drive pulley end, but the park sensor will then need to be detached first (where fitted). Inspect the drive belt and replace if damaged or worn.
Page 23 Pass the park switch cable though the slot in the case, ensure that the rubber grommet is pushed into place. Secure the parking switch in position using the 2 screws and fittings removed above. To re-assemble the wiper unit follow the Drive Belt renewal instructions 8 to 9 above. Reconnect the motor pod to the ships wiring (motor, case heater, park sensor).
Page 24 Type D5 Wiper Spares List Ident Description Quantity Part Number Flat Blade Assembly FB WSL *** Articulated Blade Assembly SP1279-553-*** Heavy Duty Dual Blade Assembly 805201-*** Blade Attachment Clip (14mm Articulated Blade & FB) 1 SP1279-493 Blade Attachment Clip (20mm Articulated Blade) SP1279-532 Blade Arm Assembly DD**#R...
Page 25 Ident Description Quantity Part Number Parvalux 65L, 115V AC, 50/60Hz, 1-Ph, Low Speed SP1490-000GA65L Parvalux 81, 115V AC, 3-Ph, 3 Speed SP1490-000GA81 Parvalux 82, 220V AC, 3-Ph, 3 Speed SP1490-000GA82 PM3M 24Vdc Motor SP1279-558-24 PM3M 24Vdc Motor Slow Speed SP1279-558L-24 Drive Pod Assembly See calculator 1681-188 Gasket Type D Mk5 Motor Pod...
Page 26 Ident Description Quantity Part Number Drive Coupling – fitted inside Drive Shaft not shown SP1279-250 L050 Rubber Spider – fitted to Drive Coupling not shown SP1279-252 In the Part Number means length in mm. In the Part Number means length in mm and arm spring pressure code. In the Part Number means spring pressure in lb/ft.
Page 27 Type D5 Single Spare Parts Drawing...
Page 28 Type D5 Twin Spare Parts Drawing (Short)
Page 29 Type D5 Twin Spare Parts Drawing (Long)
Page 30 SLW Wiper Arm The wiper arm is manufactured from stainless steel. The wiper arm is shown below. One wiper arm assembly is used on a single bladed wiper, two wiper arm assemblies on a twin bladed wiper and three wiper arm assemblies on a triple bladed wiper unit. The wiper arm assembly mounts on to the wiper assembly carriage plate.
Page 31 SLW Double Wiper Arm Assembly The wiper arm is manufactured from stainless steel. The wiper arm is shown below. One wiper arm assembly is used on a single bladed wiper, two wiper arm assemblies on a twin bladed wiper. The double wiper arm mounting plate is secured to the wiper arm mounting plate with two bolts, washers and nuts.
Page 32 SLW Heavy Duty Wiper Arm Assembly The wiper arm is manufactured from stainless steel. The wiper arm is shown below. One wiper arm assembly is used on a single bladed wiper. The heavy duty wiper arm mounting plate is secured to the wiper arm mounting plate with two bolts, washers and nuts.
Page 33 FITTING THE WIPER BLADE CARRIER The wiper blades should be changed every 12 months but this is dependent on use and operating conditions Figure – Dual Blade Clip Ref Figure – Dual Blade Clip Remove one M6 blade retaining bolt two M6 flat washers (1), (2),...
Page 36 1681-188...
Page 37 SERIES 8000 CONTROL SYSTEM The Series 8000 Network Control System contains a touch sensitive keypad and a wiper motor control PCB that can fitted in individual modules or in multiples in a range of 19” Racks. The Keypad This is specially designed for marine applications and by using the latest modern electronics the system is very robust.
Page 38 Integrated Fault Diagnosis Each wiper motor control PCB has a built in, real time integrated fault diagnosis, which is made visual by LED’s on the end panel. The diagnostic real time fault functions are:- Internal/external supply status (indication that the module has power) Bus activity (indication that the bus is working correctly) PURGE...
Page 39 INSTALLING DEVICENET BUS CABLES General Guidelines Bus cables should ideally be installed in their own steel cable channels or conduits. Plastic trunking provides no screening whatsoever: it is just a cable tidy. Basket type cable trays also do not provide screening. If not installed in conduit bus cables should be brightly coloured and installed where they are clearly visible and separate from all other cables in order to improve any interference pickup and to avoid accidental damage.
Page 40 Screening balanced cables DEVICENET RS-485 transmission is balanced to improve noise rejection. Therefore we should earth the cable screen at both ends to ensure that it is effective at high frequencies. This is normally done by connecting the cable screen to the device earth via the connectors. However, we must make sure that the device is correctly earthed.
Page 41 Separation distances for cables of different category Sometimes it is impossible to adhere to the separation distances. Where cables have to cross, they should cross at right angles and should never run in parallel even for short distances. Use of cable trays and channels Cables from the same category can be bundled together or laid directly beside each other in the same cable trays.
Page 45 (blue/white), each pair is individually foil screened with a drain wire, and an overall shielding braid. For installation in a Wynn 8000 Series Network Control System, the screen needs to be terminated at both ends of each piece of bus cable.
Page 46 Carefully peel back the braid and trim back to insulation. Do not cut drain wire. Remove foil insulation leaving showing. Untwist each pair and strip back insulation on each conductor 5mm and twist strands together. Secure the braid/drain wire together with the 0V conductor - Black in the bus plug.
Page 47 Connect the conductors to the keypad 4 way bus connector as follows: Bus Connection Colour 24V Power 0V Power Black Bus + Blue Bus - White Connect termination resistor (6000-TR120) to Bus+ & Bus- connections. (First Keypad Only) Connect the conductors to the module 4 way bus connector as follows: Bus Connection Colour...
Page 48 Capacitive Touchpad RS485/CANBUS/(USB – Service only) Communications 3 colour LED – Fully dimmable Illumination Keypad Dimensions The overall keypad and clip-on cover dimensions are shown in the diagram below. 16,7 Wynn Marine KEYPAD - LHS KEYPAD - RHS CLIP-ON COVER...
Page 49 If you are in any doubt, consult qualified and competent engineering personnel, or consult Wynn Marine technical support (contact details on front and rear cover of this document). A Termination resistor (6000-TR120) must be connected to the first keypad in the bus line only.
Page 50 If you are in any doubt, consult qualified and competent engineering personnel, or consult Wynn Marine technical support (contact details on front and rear cover of this document). A Master keypad sends wiper commands directly to the wiper control modules.
Page 51 Ref Figure - Keypad Dimensions For a single keypad system ensure that the Master/Slave Rotary Switch is set to 1. For multiple keypad systems ensure that the Master/Slave Rotary Switch is set to a different position (2 to F, maximum 14 slaves). 7 8 9 7 8 9 7 8 9...
Page 52 Remove front clip-on cover, fit keypad into opening and secure keypad to panel with suitable M4 fixings. (Not supplied) Refit clip-on cover with Wynn logo at bottom.
Page 53 8500 KEYPAD OPERATION The 8500 Keypad is a component part of the Wynn Marine 8000 Series wiper control devices. User Operational Description This section describes end-user operation of the 8500 Keypad in normal usage. The diagram below shows a typical 8500 6 way Keypad layout and the names given to the keys.
Page 54 Description and Operation of Keypad Icon Description Operation Press - turns group on in normal speed. Individual Wiper Group icon turns Group Press - while running, turns group off. light turns GREEN All Wiper Groups Press - while running turns all groups off. lights turns GREEN - Turn Off...
Page 55 8500 KEYPAD USER-PROGRAMMING Introduction The 8000 system features a user-programmable set-up mode, which enables the end-user to programme the system to their requirements. In Set-up mode, the user can:  Programme the wiper intermittent periods  Programme the wash cycle timing (wash period and optional air purge period). ...
Page 56 Programming the Intermittent Periods The default intermittent rates are 8 and 12 seconds for intermittent keys INTERMITTENT 1 and INTERMITTENT 2 respectively. To Programme a new Wiper Intermittent Period USER KEY-SEQUENCE LED INDICATION RESULTING ACTION Step 1 DIM LIGHT FLASHES Enter user set up mode.
Page 57 Programming the Wash Cycle Timings A group can be programmed so that its wash cycle timings are determined by all-inclusive wash cycle timings, which operate on all groups, or by individual wash cycle timings which operate on a single group only. By default, the wash timings of groups are determined by all-inclusive wash cycle timings.
Page 58 Programming a Wash/Air Purge with Extended Wipe Cycle The following table describes the key steps required to program the keypad for a wash/air purge cycle with extended auto-wipe. To Programme a Wash/Air Purge with Extended Wipe Cycle USER KEY-SEQUENCE LED INDICATION RESULTING ACTION Step 1 DIM LIGHT FLASH...
Page 59 Restoring Default Intermittent Wipe and Wash Cycle Timings The user may restore the default settings for intermittent wipe periods and wash cycle timings. To restore default settings USER KEY-SEQUENCE LED INDICATION RESULTING ACTION Step 1 DIM LIGHT FLASH Enter user set up mode. &...
Page 60 Input supply 115 or 230 Vac 1Ph/3Ph 50/60Hz Maximum Input Current Total Auxiliary Output Load Module Dimensions 133.00 119.50 DANGER Isolate before removing cover WYNN MARINE LTD Model: Voltage: Phase /DC: Current: Fuse Rating: Serial No: Tested By: 243.30 Date:...
Page 61 INSTALLATION INSTRUCTIONS IMPORTANT Wiper modules should be mounted in accordance with recommendations in IEC60945 sect 4.7.1. Care should be taken to install the units in line with the unit labelling and bridge layout drawings. The module is supplied with the connector plugs fitted to the module sockets. The plugs can be removed for ease of installation.
Page 62 Enough space must be left between and around the modules for cooling air and to allow room for cables and plugs at both ends of the module. Connect motor cable to 4-way motor connector. In accordance with (Supplied in module socket) the wiring diagram.
Page 63 If required - connect purge cabling to 2-way connector. (Supplied in module socket) accordance with the wiring diagram. NOTE The 8-way connector is double height to allow for continuous linking between the modules. In three phase systems the phases should be rotated between modules to balance the load. Connect the power cable to 8-way connector in accordance with the (Supplied in module socket)
Page 64 RS 485/CAN bus must be wired as one continuous bus without splitting of wiring. The 4-way connector is double height to allow for continuous linking between the modules. Connect bus cable to 4-way connector In accordance with the wiring (Supplied in module socket) diagram.
Page 65 Module Spares List Item No Item Description Qty Per Module SP8200-PCB SPARE 8200 MODULE PCB & COOLING A-ELEC-267 FUSE ANTISURGE 10A 10186900 WAGO CABLE INSERTION TOOL 10186800 WAGO 231-602 AUXILIARY MALE CONN 2P 10186710 WAGO 231-604 MOTOR MALE 4 WAY CONNECTOR 10186400 WAGO 721-2104 BUS FEMALE 4P 10186600...
Page 66 Module PCB Replacement WARNING: Ensure that all power is disconnected whilst working on the controller. WARNING: Shock Hazard. Board contains capacitors that may still be charged. Switch of the mains power to the module. Disconnect the main input, motor, park switch and any auxiliary plugs from the rear of the module.
Page 67 Refit the module and secure in place with the 2 x module fixing clamps. Refit the 4 way bus plugs to the front of the module. Reconnect the motor, park switch, auxiliary and mains input plugs to the rear of the module. The 8200 module is now ready for use.
Page 68 FUSE GROUP 10 AMP...
Page 69 8219 19” RACK INSTALLATION Technical specifications Input supply 115 or 230 Vac 1Ph/3Ph 50/60Hz 15A – Per controller card Maximum Input Current 10A – Per controller card Total Auxiliary Output Load Module Height Max number of cards per rack Module Dimensions 480.00 464.00 120.50...
Page 70 INSTALLATION INSTRUCTIONS IMPORTANT Wiper modules should be mounted in accordance with recommendations in IEC60945 sect 4.7.1. Care should be taken to install the units in line with the unit labelling and bridge layout drawings. The module is supplied with the connector plugs fitted to the module sockets. The plugs can be removed for ease of installation.
Page 71 Rack units are supplied either as a separate unit suitable for mounting in a 19” cabinet or other suitable mounting position, or are supplied ready fitted to a suitable cabinet with the internal bus connections already complete. Choose a location for the 19” Rack Unit or cabinet. The smaller units 3U to 15U can be wall mounted units, 18U to 24U units can be fitted to the floor.
Page 72 IMPORTANT Auxiliary outputs MUST NOT be wired in parallel. This will cause damage to the PCB. If required connect window heat cabling to 2-way connector. (Supplied in module socket) accordance with the wiring diagram. IMPORTANT Auxiliary outputs MUST NOT be wired in parallel. This will cause damage to the PCB. If required connect wash cabling to 2-way connector.
Page 73 Front Panel Connections RS 485/CAN bus must be wired as one continuous bus without splitting of wiring. The bus is internally wired between all PCB. Connect bus cable to 4-way connector In accordance with the wiring (Supplied in module socket) diagram.
Page 74 Group Switch The group switch on each wiper control PCB is pre-set in the factory. Ensure/set the Group Switch to the correct Group (see group switch drawing below and bus wiring drawings when available (group number indicated in blue)). To change group, using a small screwdriver rotate the group switch one position to the right to go up one group, rotate the group switch one position to the left to go down one group.
Page 75 19” Rack Module Spares List Ident Item Part No Item Description Qty Per Module SP8200-PCB SPARE 8200 MODULE PCB & COOLING A-ELEC-267 FUSE ANTISURGE 10A 10186900 WAGO CABLE INSERTION TOOL 10186800 WAGO 231-602 AUXILIARY MALE CONN 2P 10186710 WAGO 231-604 MOTOR MALE 4 WAY CONNECTOR 10186600 WAGO 231-603 PARK MALE 3P 10186400...
Page 76 19” Rack Module Spare Parts Drawing...
Page 77 19” Rack Module PCB Replacement WARNING: Ensure that all power is disconnected whilst working on the controller. WARNING: Shock Hazard. Board contains capacitors that may still be charged. Switch off the mains power to the rack unit. Remove the 4 way bus plugs and remove the 6 screws securing the 19” rack unit cover plate, and remove the cover plate.
Page 80 MULTI CONNECTION SYSTEM...
Page 81 PAGE 1 - START START ARE ALL GO TO KEYPAD WIPERS NOT - GO TO PAGE 2 RUNNING ARE ALL GO TO 1 MODULE WIPERS IN IN THE FAULTY GROUP ONE GROUP NOT – GO TO PAGE 3 RUNNING IS IT JUST GO TO MODULE OF ONE WIPER NOT THE FAULTY WIPER...
Page 82 PAGE 2 - KEYPADS...
Page 83 PAGE 3 - MODULE...
Page 84 PAGE 4 – WASH/PURGE START DOES LED ON KEY PRESS AT RESET KEYPAD TO FOR WASH/PURGE KEYPAD DOES BUS OK FACTORY DEFAULTS COME ON LED LIGHT PLUG TO SOLENOID IS GROUP SETTING PLUG IT IN SET CORRECT GROUP PLUGGED INTO CORRECT MODULE WHEN...
Page 85 PAGE 5 - HEATERS START DOES LED ON KEY PRESS AT IS GROUP SETTING FOR HEATER KEYPAD DOES BUS OK SET CORRECT GROUP CORRECT COME ON LED LIGHT PLUG TO HEATER PLUG IT IN PLUGGED INTO MODULE WHEN OUTPUT LED LIT IS FAULTY MODULE IS FUSE IN MODULE OK CORRECT VOLTAGE AT...
Page 86 PAGE 6 – UNEXPECTED BEHAVIOUR...
Page 87 PAGE 7 – ERROR LED DECODING START OVERCURRENT. CHECK WIPER FOR DOES ERROR LED MOTOR IS MECHANICAL ISSUES/ FLASH SLOWLY DRAWING MORE STIFFNESS/WATER 1SEC/1SEC CURRENT THAN INGRESS NORMAL DOES ERROR LED MODULE HAS FLASH ASYMETRICALLY ARE VENTS BLOCKED UNBLOCK OVERHEATED 0.5SEC/1.5SEC IS THERE AIR FLOW FROM THE...
Page 88 PAGE 8 – BUS...
Page 89 DOCUMENTATION Whilst every effort is made to provide accurate information in good faith, no responsibility can be accepted by Wynn for inaccuracies and Wynn reserves the right to alter and amend specifications and designs without prior notice in line with our policy of continued improvement. Spares Parts To enable technical troubleshooting and ordering of spare parts, this manual should be kept in a safe place on board.
Page 90 This warranty excludes the wiper blades which are a consumable item and any replacements that are detailed in the manual as part of any regular maintenance requirement. This guarantee is expressly in lieu of all other guarantees expressed or implied and of all other obligations of liabilities on our part, and we neither assume nor authorise any other person to assume for us any other liability in connection with the sale of our equipment.
Page 91 NTENTIONALLY LANK...
Page 92 Kong, Iceland, India, Israel, Italy, Japan, Korea, Netherlands, New Zealand, Norway, Oman, Peru, Poland, Portugal, Russia, Singapore, South Africa, Spain, Sweden, Taiwan, Turkey, Ukraine, U.S.A. Wynn Marine Ltd 2-4 Merse Road, North Moons Moat, Redditch, Worcestershire B98 9HL Tel: +44 (0) 1527 61243, Fax: +44 (0) 1527 66836 Email: customerservice@b-hepworth.com, website...

This manual is also suitable for:

Type d mkv 8200 8219 8500