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GSi PNEG-1057 Assembly And Operation Manual

8" and 10" commercial vertical bin unload auger
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8" and 10" Commercial Vertical
Bin Unload Auger
Assembly and Operation Manual
PNEG-1057
Version: 3.1
Date: 07-20-16
PNEG-1057

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Summary of Contents for GSi PNEG-1057

  • Page 1 8" and 10" Commercial Vertical Bin Unload Auger Assembly and Operation Manual PNEG-1057 Version: 3.1 Date: 07-20-16 PNEG-1057...
  • Page 2 Failure to read this manual and its safety instructions is a misuse of the equipment. Any misuse of the equipment may void the warranty. PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...

  • Page 3: Table Of Contents

    Chapter 9 Troubleshooting ..........................31 Chapter 10 Parts List ............................33 8" Commercial Vertical Bin Unload Auger Parts ................34 10" Commercial Vertical Bin Unload Auger Parts ................36 Chapter 11 Warranty ............................38 PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...

  • Page 4: Chapter 1 Introduction

    • Angle of operation • Different materials • Moisture content • Methods of feeding 2. For example, a twenty-five percent (25%) moisture could cut capacity by as much as 40% under some conditions. PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...

  • Page 5: Chapter 2 Safety

    Personnel operating or working around equipment must read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment. ST-0001-3 PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...

  • Page 6: Cautionary Symbols Definitions

    This symbol is used to address practices not related to NOTICE personal injury. This symbol indicates a general hazard. This symbol indicates a prohibited activity. This symbol indicates a mandatory action. ST-0005-2 PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...

  • Page 7: Safety Cautions

    Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. • If you do not understand any part of this manual or need assistance, contact your dealer. ST-0002-1 PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...
  • Page 8 Always use sturdy and stable supports when needed for installation. Not following these safety precautions creates the risk of falling equipment, which can crush personnel and cause serious injury or death. ST-0047-1 PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...
  • Page 9 Be aware of pinch points, which can trap or catch objects and cause injury. • Be sure all equipment is locked in position before operating. • Always lock out all power sources to the equipment when unloading is finished. ST-0051-1 PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...

  • Page 10: Safety Sign-Off Sheet

    Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name ST-0007 PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...

  • Page 11: Chapter 3 Safety Decals

    NOTE: Please remember safety signs provide important safety information for people working near bin unloading equipment that is in operation. Any safety signs that are worn, missing, illegible or painted over should be replaced immediately. Obtain FREE replacements by contacting your dealer. PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...
  • Page 12 SELECTED, INSTALLED OR MAIN- TAINED MAY FAIL AND COULD RESULT IN SERIOUS INJURY OR PROPERTY DAMAGE. CHECK PRODUCT LITERATURE AND EQUIPMENT MANUFACTURER’S LITERATURE OR CALL THE FACTORY FOR FURTHER INFORMATION. GSI Group 217-226-4421 DC-1234 PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...
  • Page 13 NOTE: If the Safety Sign cannot be easily read for any reason or has been painted over, replace it immediately. Additional Safety Signs may be obtained free of charge from your dealer, distributor or ordered from the factory. Order SAFETY SIGN NO. DC-1395 PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...

  • Page 14: Chapter 4 8" Vertical Assembly Instructions

    8. Close door on belt guard and latch. 9. Secure 45° discharge spout (D) over the discharge opening using the head plate assembly and eight (8) 5/16" x 1-1/2" long bolts with nuts. PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...
  • Page 15 Mounting Angle Motor Mount Rod Lock out all power sources while installing or maintaining equipment. Keep all safety devices and shields in place at all times until power source is locked out. PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...

  • Page 16: Attaching Vertical Section To Bin

    20'-0" x 7" O.D. Flight (Middle) GK1824 9'-6" x 7" O.D. Flight (Tail) GK1808 20'-0" x 7" O.D. Flight (Head) GFC89200 GK1130 20'-0" x 7" O.D. Flight (Middle) GK1825 10'-6" x 7" O.D. Flight (Tail) PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...
  • Page 17 8. Secure the upper telescoping tubes to the lower telescoping tubes by tightening the square head set screw (B). Figure 4B Ref # Description Upper Telescoping Tube Square Head Set Screw Lower Tube U-Bolt Support Bracket Half Band Bin Wall PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...

  • Page 18: Attaching Motor Mount To Horizontal Section

    Install belts (A) and align pulleys. Tighten motor to straps (F). Adjust motors along the tube and tighten with 3/8" x 3" carriage bolts. 11. After everything has been adjusted correctly, go back and tighten all nuts and bolts. PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...
  • Page 19 I and J Side Plates Short Flight Rod Assembly Lock Collar Top Straps Head Stub Shaft Clips Belt Guard Mounting Angle Motor Mount Straps Head Plate Belt Guard Drive Key Mount Pulley Stand PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...

  • Page 20: Chapter 5 10" Vertical Assembly Instructions

    9. Secure 45° discharge spout (M) Over the discharge opening using the head plate assembly and eight (8) 5/16" x 1-1/2" long bolts with nuts. 10. After everything has been adjusted, go back and tighten all nuts and bolts. PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...
  • Page 21 Discharge Spout Motor Mount Bottom Lock out all power sources while installing or maintaining equipment. Keep all safety devices and shields in place at all times until power source is locked out. PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...

  • Page 22: Attaching Vertical Section To Bin

    20'-0" x 7" O.D. Flight (Middle) GK1846 9'-6" x 7" O.D. Flight (Tail) GK1835 20'-0" x 7" O.D. Flight (Head) GFC10920 GK1844 20'-0" x 7" O.D. Flight (Middle) GK1847 10'-6" x 7" O.D. Flight (Tail) PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...
  • Page 23 8. Secure the upper telescoping tubes to the lower telescoping tubes by tightening the square head set screw (B). Figure 5B Ref # Description Upper Telescoping Tube Square Head Set Screw Lower Tube U-Bolt Support Bracket Half Band Bin Wall PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...

  • Page 24: Attaching Horizontal Motor Mount (Direct Belt Drive)

    13. Connect belt guard (P) by bolting belt guard clamp bar (T) to mounting angle (H) using 1/4" x 5-1/2" bolts with nuts. Attach second clamp bar (S) to belt guard mounting brackets (Q) using 1/4" x 5-1/2" bolts. PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...
  • Page 25 Motor Mount Straps Second Clamp Bar Lock Collar Belt Guard Clamp Bar Mounting Angle Head Stub Shaft I and J Side Plates Bearing Lock Collar Rod Assembly Drive Key Stand Top Straps PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...

  • Page 26: Chapter 6 Start-Up

    “lockup”. Make sure to use the control gate as a flow control so the vertical auger cannot become plugged. NOTE: Excessive wear will result if auger is run at speeds in excess of what is recommended. PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...

  • Page 27: Chapter 7 Operation And Maintenance

    National Electrical Code and any local codes which apply. Motor starting control stations should be so located that the operator can see that all personnel are clear of the equipment. PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...

  • Page 28: 10" Vertical Commercial Bin Unloading Auger Operating Instructions

    National Electrical Code and any local codes which apply. Motor starting control stations should be so located that the operator can see that all personnel are clear of the equipment. PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...

  • Page 29: Power Source

    Maintenance 1. The flange bearings on the head and tail ends of all units should be lubricated on frequent intervals. Never clean, adjust or lubricate a machine that is in operation. PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...

  • Page 30: Chapter 8 Shut Down

    1. Close all wells to discharge tube. 2. Be sure the unload tube is empty. 3. Make sure power source is disconnected and locked out. 4. Check to see that all fasteners are secure. PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...

  • Page 31: Chapter 9 Troubleshooting

    3. The auger may be jammed with foreign material. 3. Remove any foreign material in the auger. 4. Check wiring or consider using the next larger 4. The motor may be to small or wired incorrectly. size motor. PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...
  • Page 32 NOTES PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...

  • Page 33: Chapter 10 Parts List

    10. Parts List 1. 8" Commercial Vertical Bin Unload Auger Parts (See Pages 34 and 35.) 2. 10" Commercial Vertical Bin Unload Auger Parts (See Pages 36 and 37.) PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...

  • Page 34: 8" Commercial Vertical Bin Unload Auger Parts

    10. Parts List 8" Commercial Vertical Bin Unload Auger Parts PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...
  • Page 35 Decals Package Bin Safety GK1346 V-Belt B-57 GK3098 8" Bolt Kit GK4235 Hardware Mounting Bracket Vertical Double Drive MHC-00487 V-Belt B-71 PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger PNEG-777 Shortage Claim Sheet PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...

  • Page 36: 10" Commercial Vertical Bin Unload Auger Parts

    10. Parts List 10" Commercial Vertical Bin Unload Auger Parts PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...
  • Page 37 Mounting Bracket Hardware for 10" GK1317 Decals Package Bin Safety PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger PNEG-777 Shortage Claim Sheet GK1346 V-Belt B-57 MHC-00487 V-Belt B-71 S-1054 Split Lock Washer 3/8" ZN PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...
  • Page 38 NOTES PNEG-1057 8" and 10" Commercial Vertical Bin Unload Auger...

  • Page 39: Chapter 11 Warranty

    14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship.
  • Page 40 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com GSI is a worldwide brand of AGCO Corporation. Copyright © 2016 by The GSI Group, LLC Printed in the USA CN-322344...

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