Mosa TF II9 Y Use And Maintenance Manual

Lighting tower with generating set

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USE AND MAINTENANCE MANUAL
TRANSLATION OF THE ORIGINAL INSTRUCTIONS – ENGLISH
LIGHT & ENERGY
TF II9 Y (STAGE V)
• Torri Faro
• Lighting Towers
• Tours D'éclairage
• Torres de iluminación
M A D E
I N
• Lichtmasten
• Torres de iluminação
• По вышкам
• Verlichting Towers
I T A L Y
language
Codice
Code
Code
Codigo
8B9729003
Kodezahl
Código
Код
Code
Edizione
Edition
Édition
Edición
04.2019
Ausgabe
Edição
Издание
Editie

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Summary of Contents for Mosa TF II9 Y

  • Page 1 USE AND MAINTENANCE MANUAL TRANSLATION OF THE ORIGINAL INSTRUCTIONS – ENGLISH Codice LIGHT & ENERGY Code Code Codigo 8B9729003 Kodezahl TF II9 Y (STAGE V) Código Код Code Edizione Edition Édition • Torri Faro • Lichtmasten Edición 04.2019 • Lighting Towers •...
  • Page 3: Table Of Contents

    INDEx 0. GENERAL INFORMATION M1.1 INTRODUCTION ......................... PAG. 4 M1.4 CE MARK ........................... PAG. 5 SYMBOLS AND SAFETY PRECAUTIONS ................PAG. 6 M2.1 WARNINGS ........................PAG. 7 M2.5... SAFETY RULES ........................PAG. 8 1. GENERAL INFORMATION OF THE MACHINE DESCRIPTION OF THE MACHINE ..................PAG. 10 RECORDING DATA ......................
  • Page 4: Introduction

    INTRODUCTION Dear Customer, The Manufacturer shall not be liable for ANY USE OF THE PRO- We wish to thank you for having bought a high quality set. DUCT OTHER THAN THAT PRECISELY SPECIFIED IN THIS Our sections for Technical Service and Spare Parts will work at MANUAL and is thus not liable for any risks which may occur as best to help you if it were necessary.
  • Page 5: Ce Mark

    CE MARKING LIGHTING TOWERS 1.4.1 Any of our product is labelled with CE marking attesting its conformity to appliable directives and also the fulfillment of safety requirements of the product itself; the list of these directives is part of the declaration of conformity included in any machine standard equipment.
  • Page 6: Symbols And Safety Precautions

    SYMBOLS AND SAFETY PRECAUTIONS SYMBOLS IN THIS MANUAL DANGER - The symbols used in this manual are designed to call your GENERAL ADVICE - If the advice is not respec- attention to important aspects of the operation of the machine ted damage can happen to persons or things.
  • Page 7: Warnings

    WARNINGS FIRST AID. In case the operator shold be sprayed by accident, from corrosive liquids a/o hot toxic gas or whate- ver event which may cause serious injuries or death, predispose the first aid in accordance with the ruling labour accident standards or of local instructions.
  • Page 8: M2.5

    SAFETY RULES GENERATING SETS - LIGHTING TOWERS GENERAL SAFETY INSTRUCTIONS • Do not replace the tires with types different from the original + NOTE: the information contained in this manual are ones. subject to change without notice. • Check that the brakes and the optical signaling of the trailer are working properly.
  • Page 9 SAFETY RULES GENERATING SETS - LIGHTING TOWERS 2.5.1 SAFETY PRECAUTIONS DURING MAINTENANCE ADDITIONAL PRECAUTIONS FOR LIGHTING TOWERS • Make use of qualified personnel to carry out maintenance and troubleshooting. ATTENTION • It is mandatory to stop the engine before performing any maintenance on the machine.
  • Page 10: Description Of The Machine

    DESCRIPTION OF THE MACHINE The Lighting Tower a compact and functional model which integrates the functions of lighting tower and electric power generator into a single machine. The lighting tower is composed of: • A hydraulic telescopic mast, which can be raised up to a maximum height of 9 meters and manually oriented within a range of 340°...
  • Page 11: Recording Data

    RECORDING DATA The manual is for the range of machines indicated on the front cover. With the scope to facilitate the search of the spare parts and maintain information of the bought machine, is necessary to record some data. Please write the requested data inside the squares to side: Model of machine Serial number of the machine Serial number of the engine...
  • Page 12: Machine Unpacking

    MACHINE UNPACKING NOTE Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s packaging, and conforms to local rules and regulations. When receiving the goods make sure that the product has not suffered damage during the transport, that there has not been rough handling or taking away of parts contained inside the packing or in the set.
  • Page 13: M4.2

    TRANSPORT AND HANDLING LIGHTING TOWER WITH GENERATING SET 9M GENERAL PRECAUTION WHEN HANDLING THE MACHI- ATTENTION During handling of the lighting tower is essential to pay close attention. All handling operations must be performed by qualified personnel. For the characteristics of weight and size, an error du- ring the handling of the machine may result in serious damage to the surrounding people and to the machine itself.
  • Page 14 TRANSPORT AND HANDLING LIGHTING TOWER WITH GENERATING SET 9M 4.2.1 MOVING BY SITE TROLLEY / TRAILER SITE TOW CTL: this trailer is made by the manufacturer, it can not be towed on public roads. Therefore it can only be used on private roads CAUTION and no through traffic zones.
  • Page 15: Installation

    INSTALLAZIONE - INSTALLATION - INSTALLATION INSTALACIÓN - LUFTZIRKULATION INSTALAÇÃO - УСТАНОВКА - INSTALLATIE...
  • Page 16: M20

    SET-UP FOR OPERATION (DIESEL ENGINE) WATER COOLED SYSTEMS FUEL BATTERY WITHOUT MAINTENANCE ATTENTION The starter battery is supplied already charged and ready for use. Before starting the gen-set connect Stop engine when fueling. Do not smoke or use the cable + (positive) to the pole + of open flames during refuelling operations, in order the battery, by properly tightening the to avoid explosions or fire hazards.
  • Page 17 SET-UP FOR OPERATION (DIESEL ENGINE) 20.1 WATER COOLED SYSTEMS COOLING LIQUID ELECTRICAL CONNECTIONS ATTENTION ATTENTION A qualified electrician should carry out electrical connec- Do not remove the radiator tap with the motor in operation or tions according to the norms in force. still hot, as the liquid coolant may spurt out and cause serious burns.
  • Page 18: Earthing

    Earthing Earthing WithOUt grOUnD FaULt intErrUPtEr Earthing With isOmEtEr The protection against electric shock from contact indirect is Machines equipped with insulation resistance monitor allow intentionally not to connect the ground terminal PE (12) to an ensured by the “electrical separation” with equipotential bonding earthing system.
  • Page 19: Starting And Stopping Ep6

    STARTING AND STOPPING Check daily NOTE Do not alter the primary conditions of regulation and do not touch the sealed parts. The starting of the unit can be effected in 3 different modes: 1) Start with EP6 key (Engine Control) Put the “Local/Remote”...
  • Page 20: M23.1

    START-UP - PRELIMINARY CHECKS AND POSITIONING LIGHTING TOWER INTEGRATED 9M 23.1 PRELIMINARY CHECKS ATTENTION • Check the engine oil level, hydraulic oil and radiator fluid • Check the fuel level Before operating the lighting tower make sure that all safety regulations concerning installation and use are satisfied, as indicated in the relevant section of this manual! POSITIONING OF THE OUTRIGGERS AND LEVELLING OF...
  • Page 21 START-UP - FLOODLIGHTS ORIENTATION AND MAST RAISING/LOWERING LIGHTING TOWER INTEGRATED 9M 23.1.2 ORIENTATION OF FLOODLIGHTS AND MAST To power the Lighting Tower from the mains, move the selector switch to “MAIN” (2) (lattice symbol) and move the selector switch to “GENERATOR” symbol (G) to power from the generating set unit.
  • Page 22: M31 Controls

    COMANDI - CONTROLS - COMMANDES MANDOS - BEDIENELEMENTE - COMANDOS СИСТЕМЫ УПРАВЛЕНИЯ - BEDIENING D Z2 POS. DESCRIZIONE DESCRIPTION DESCRIPTION REFERENZLISTE Indicatore livello carburante Fuel level light Indicateur niveau carburant Anzeige Kraftstoffpegel Interruttore differenziale Ground fault interrupte lnterrupteur différentiel FI-Schalter GFI Selettore Start Local/Remote Start Local/Remote selector Selecteur Start Local/Remote...
  • Page 23: M39.12

    ENGINE PROTECTION 39.12 FRONT PANEL 2.2 MANUAL OPERATING MODE To start the engine follow the instructions: A) - Turn ON the KEY-SWITCH; the EP6 illuminates the LEDs 4 digits DISPLAY and Display. [UP DOWN] B) - If the display shows the message [uuuu], the EP6 is count- Button ing the PRE-GLOW time;...
  • Page 24 ENGINE PROTECTION 39.12.1 4.0 ALARM MESSAGES 5.0 LEDS FOR VISUAL INDICATION The alarms are displayed by means of messages. In case of The EP6 features two LEDs (see section 10.0) to indicate the alarm consult your Generating Set manufacturer. To remove following conditions: the message, turn OFF the KEY-SWITCH.
  • Page 25 ENGINE PROTECTION 39.12.2 Display Parameter [Default] [P.0] Remote Start Delay Timing (Input #7) [ 1"] Range: 1-59 secs or 1-15 mins Seconds or minutes of continuous REMOTE START command to initiate the automatic engine start (see section 7.0 and [P20] in this section). [P.1] Remote Stop Delay Timing (Input #7) [ 1"] Range: 1-59 secs or 1-15 mins...
  • Page 26 ENGINE PROTECTION 39.12.3 [n.o.] the engine starts if the contact closes [n.c.] the engine starts if the contact opens [P.21] Under Speed setting [1200] [Inh.] or 100-4000 r.p.m. The [Inh.] code disables the Under Speed shut down. [P.22] Over Speed setting [1700] 100-4000 rpm or [Inh.].
  • Page 27 ENGINE PROTECTION 39.12.4 7.0 REMOTE START The EP6 features REMOTE START only in AUTO operating mode. To operate the REMOTE START, follow the instructions. A) - Turn the KEY-SWITCH to the ON position; the Display and LEDs illuminate for 1 sec. B) - Wait until the end of the LEDs test.
  • Page 28: M40.3

    TROUBLESHOOTING 40.3 WARNING ● Have qualified personnel do maintenance and troubleshooting work. ● Stop the engine before doing any work inside the machine. If for any reason the machine must be operated while working inside, pay attention mo- ving parts, hot parts (exhaust manifold and muffler, etc.) electrical parts which may be unprotected when the machine is open. ●...
  • Page 29 TROUBLESHOOTING 40.3.1 Problem Possible cause Solution GENERATOR Absence of output voltage 1) Protection tripped due to overload 1) Check the load connected and decrease 2) Differential protection device tripped 2) Check the insulation of the whole system: wiring, connections, connected load and check that there are no insulation fault that cause leakage currents to earth 3) Protection devices defective 3) Replace...
  • Page 30: Maintenance

    MAINTENANCE WARNING ● Have qualified personnel do maintenance and troubleshooting work. ● Stop the engine before doing any work inside the machine. If for any reason the machine must be operated while working inside, pay at- tention moving parts, hot parts (exhaust manifold and muffler, etc.) electrical parts which may be unprotected when the machine is open.
  • Page 31: Lighting Tower Maintenance

    LIGHTING TOWER MAINTENANCE LIGHTING TOWER HYDRAULIC INTEGRATED | MANUAL 43.3 WIRE ROPES ATTENTION Periodically check that the steel ropes of the mast are in per- fect conditions. If there is evidence of wear, abrasion, broken wires or loose connection do not use the lighting tower and Any maintenance or troubleshooting must be carried out in compliance with the requirements given in section: SAFETY plan immediately the cables replacement .
  • Page 32: M1.5

    TECHNICAL DATA (YANMAR) LIGHTS AND MAST LAMP TYPE: 4 x 1000 W – METAL HALIDE 4 x 280 W – LED ILLUMINATED AREA 4200 mq ILLUMINATED AREA 4200 mq 25 LUx AvERAGE - 340000 TOTAL LUMEN 18 LUx AvERAGE - 144700 TOTAL LUMEN MAST ROTATION: 340°...
  • Page 33 TECHNICAL DATA (KOLHER) 1.5.1 LIGHTS AND MAST LAMP TYPE: 4 x 1000 W – METAL HALIDE 4 x 280 W – LED ILLUMINATED AREA 4200 mq ILLUMINATED AREA 4200 mq 25 LUx AvERAGE - 340000 TOTAL LUMEN 18 LUx AvERAGE - 144700 TOTAL LUMEN MAST ROTATION: 340°...
  • Page 34: M1.5.2 Illumination Diagram

    ILLUMINATION DIAGRAM 1.5.2 llumInatIon Iagram TYPE N° OF LAMPS LIGHT POWER TOT LUMEN METAL HALIDE N° 4 1000W 340000 lm COLOR TEMPERATURE ILLUMINATED AREA LUx AvERAGE 7250 K 4200 mq ISOLUX DIAGRAMS – ILLUMINATED AREA 4200 mq 4x1000 170-100 100-50 50-20 20-5 (Lux)
  • Page 35: M2.7.1

    DIMENSIONI - DIMENSIONS - DIMENSIONS - DIMENSIONES - ABMESSUNGEN DIMENSÕES - РАЗМЕРЫ - AFMETINGEN 2.7.1...
  • Page 36 DIMENSIONI - DIMENSIONS - DIMENSIONS - DIMENSIONES - ABMESSUNGEN DIMENSÕES - РАЗМЕРЫ - AFMETINGEN 2.7.2...
  • Page 37 DIMENSIONI - DIMENSIONS - DIMENSIONS - DIMENSIONES - ABMESSUNGEN DIMENSÕES - РАЗМЕРЫ - AFMETINGEN 2.7.3...
  • Page 38: Electrical System Legende

    ELECTRICAL SYSTEM LEGENDE : Alternator E3 : Open circuit voltage switch I6 : Start Local/Remote selector N9 : UP/DOWN button mast : Wire connection unit F3 : Stop push-button L6 : Choke button O9 : Hydraulic unit solenoid valve C : Capacitor G3 : Ignition coil M6 : Switch CC/CV P9 : Hydraulic unit engine...
  • Page 39: M61

    SCHEMA ELETTRICO - ELECTRIC DIAGRAM - SCHEMAS ELECTRIqUES - ESqUEMA ELÉCTRICO - STROM- LAUFPLAN - ESqUEMA ELÉCTRICO - ЛЕГЕНДА ЭЛЕКТРИЧЕСКАЯ СХЕМА - ELECTRISCH GEDEELTE YANMAR - TF II 9 Y...
  • Page 40 SCHEMA ELETTRICO - ELECTRIC DIAGRAM - SCHEMAS ELECTRIqUES - ESqUEMA ELÉCTRICO - STROM- LAUFPLAN - ESqUEMA ELÉCTRICO - ЛЕГЕНДА ЭЛЕКТРИЧЕСКАЯ СХЕМА - ELECTRISCH GEDEELTE KOHLER - TF II 9 Y...
  • Page 41 SCHEMA ELETTRICO - ELECTRIC DIAGRAM - SCHEMAS ELECTRIqUES - ESqUEMA ELÉCTRICO - STROM- LAUFPLAN - ESqUEMA ELÉCTRICO - ЛЕГЕНДА ЭЛЕКТРИЧЕСКАЯ СХЕМА - ELECTRISCH GEDEELTE TF II 9 Y J-4X1000...
  • Page 42 SCHEMA ELETTRICO - ELECTRIC DIAGRAM - SCHEMAS ELECTRIqUES - ESqUEMA ELÉCTRICO - STROM- LAUFPLAN - ESqUEMA ELÉCTRICO - ЛЕГЕНДА ЭЛЕКТРИЧЕСКАЯ СХЕМА - ELECTRISCH GEDEELTE TF II 9 Y J-4x1000 | TF NI 9 J-4x1000 | TF NM 5.5 J-4x400 | TF IM 5.5 Y J-4x400...
  • Page 43 SCHEMA ELETTRICO - ELECTRIC DIAGRAM - SCHEMAS ELECTRIqUES - ESqUEMA ELÉCTRICO - STROM- LAUFPLAN - ESqUEMA ELÉCTRICO - ЛЕГЕНДА ЭЛЕКТРИЧЕСКАЯ СХЕМА - ELECTRISCH GEDEELTE TF II 9 Y L-4X280...
  • Page 44 SCHEMA ELETTRICO - ELECTRIC DIAGRAM - SCHEMAS ELECTRIqUES - ESqUEMA ELÉCTRICO - STROM- LAUFPLAN - ESqUEMA ELÉCTRICO - ЛЕГЕНДА ЭЛЕКТРИЧЕСКАЯ СХЕМА - ELECTRISCH GEDEELTE TF II 9 Y L-4X280...
  • Page 45 NOTE...
  • Page 46 NOTE...
  • Page 48 MOSA div. della BCS S.p.A. Viale Europa, 59 20090 Cusago (Milano) Italy Tel.+39 - 0290352.1 Fax +39 - 0290390466 www.mosa.it...

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