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MBM 1800S Operation Manual

Perforation/scoring unit (option)
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Ver.1-3 (090511)
Operation Manual
Perforation/Scoring Unit (Option)
for
Paper Folding Machine
Read this operation manual carefully before
use.
Keep this booklet handy for your
reference anytime.

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  • Page 1 Ver.1-3 (090511) Operation Manual Perforation/Scoring Unit (Option) Paper Folding Machine Read this operation manual carefully before use. Keep this booklet handy for your reference anytime.

  • Page 3: Before Use

    Before use Read this operation manual carefully before use. Keep this booklet handy for your reference anytime. Specifications are subject to change without notice for product improvement. Always refer the original manual which came with the delivered unit. Index 1. Names of Parts 2.

  • Page 4: Name Of Parts

    1. Name of Parts 1) Perforating Unit Transportation Roller Unit Perforating Block Perforating Unit Fixing Lever to machine Scale Block Mounting Arm Perforating Unit Fixing Lever to machine Transportation Block Mounting Arm Block Fixing Knob Roller, Upper Blade Receipt Roller Transportation Transportation Perforating Blade...

  • Page 5: Preparation Before Use

    2. Preparation before use Paper Ejection Table 1st Folding Table (2) Remove Paper Ejection Table (1) Remove 1st Folding Table to the direction of arrow. Unit Fixing Lever Table Insertion Guide Perforating Unit Installation HOW TO INSTALL: bracket - Insert Installation brackets to Table Insertion Guides located both sides of the (3) Install Perforating / Scoring Unit to machine.
  • Page 6 3. How to use - PERFORATION UNIT 3.1 Setting Perforating Block ((1) Loose Thumb Screw and squeeze Thumb Screw Release Levers by fingers to slide Guide Scale Perforating Block right or left. Refer guide scale. NOTE: Before setting Perforating Block, make sure to place Blade Position Reference at center position so that fine adjustment...
  • Page 7 (3) Setting Paper Transport Rollers, Upper and Lower, at proper position Place the Paper Transport Roller where they can grip paper positively. Firstly, loosen Lower Philips Fixing Screws on both sides. Slide and position them to the appropriate location and fix them. Then, loosen Thumb Screws of Upper Transport Rollers on both sides.
  • Page 8 (2) Perforating two lines on a sheet by single perforation block. - Place Blade Position Reference to adequate position and perforate. - After first perforation done, reload the sheet to Paper Feed Tray reversing the paper position. Then perforate 2nd line again. 2nd Perforation 1st Perforation Further information:...
  • Page 9 3.3 Fine Adjustment of Perforating Line 3.3.1 Adjusting line location Thumb Screw – If the line is extremely out of desired location, Perforating Unit must be relocated. - If the line is away for approximately 5mm or less from desired position, fine adjustment may be possible without changing Perforating Block set up.
  • Page 10 3.4 Perforation, continuous (1) Press “C” Key and clear the counter setting to “0 (Zero)”. (2) Perforate all the sheets loaded: Load paper to Paper Feed Tray and press “START” Key. Machine perforates up to the end of paper stack. (3) Perforate designated number of sheets: Load paper to Paper Feed Tray and preset quantity of sheet desired to perforate.
  • Page 11 SCORING UNIT 3.6 Setting Scoring Block Scoring Block Height Fix/Release BLADE HEIGHT CONTROL (Screw on right side) ① ② Shallower Deeper Upper Scoring Roller Lower Scoring Roller V-Groove (1) Scoring Position Move V-Groove of Lower Scoring Roller to the place where scoring. Then, fix the Roller by Philips Screw Driver.
  • Page 12 (4) Adjusting positions of Feed Rollers Place Lower Transport Rollers to the positions where both of them stay on the paper positively. Then, fix Upper Transport Rollers by Phillips Screw Driver where Upper Rollers fit on the 2 Rubber Bands of Lower Transport Rollers. スジ入れキット...
  • Page 13 3.8.2 Adjusting scoring line location Slide and move Lower Scoring Roller first, then slide Upper Scoring Roller. Make sure to fix both Rollers by Phillips Screw Driver after moved. Adjusting scoring Angle In case scoring is not made in square, refer 3.3.2 Adjustment of perforating angle, page 8.
  • Page 14 Adding Perforation Unit (1) Remove Transportation Shaft from Perforation Unit Transportation Shaft NOTE When removing Transportation Shaft, rotate Block Mounting Arm toward the direction of arrow. makes wider opening easier take Transportation Shaft. (2) Remove a Phillips screw from the end of Transportation Shaft. Transportation Roller, Lower Transportation Shaft Blade Receipt Roller...
  • Page 15 (3) Remove Lower Transportation Roller from the Shaft after loosening Lower Fixing Screw. (4) Add another Blade Receipt Roller to the Shaft and re-mount Lower Transportation Roller. Then, fix Rollers by screws. Fix the Phillips Screw at end of the Shaft. Seen as two Perforation Units are mounted.
  • Page 16 5. Exchanging Perforation Unit to Scoring Unit. Perforation Unit can be exchanged to Scoring Unit and Scoring Unit can be exchanged to Perforating Unit. (1) Remove Transportation Shaft from Perforation Unit Transportation Shaft NOTE When removing Transportation Shaft, rotate Block Mounting Arm toward the direction of arrow.
  • Page 17 (3) Remove Lower Transportation Roller from the Shaft after loosening Lower Fixing Screw. (4) Replace with Lower Transportation Roller, Blade Receipt Roller, etc. Fix the Phillips screw at end of the Shaft. Seen as two Perforation Units are mounted. (5) Mount Lower Transportation Roller and fix it. Then, re-mount Transportation Shaft to the Perforation Unit.
  • Page 18 6. Replacing Transport Rubber Ring (1) Remove Transportation Shaft from Perforation/Scoring Unit Transportation Shaft NOTE When removing Transportation Shaft, rotate Block Mounting Arm toward the direction of arrow. It makes wider opening easier take Transportation Shaft. (2) Remove a Phillips screw from the end of Transportation Shaft.
  • Page 19 (4) Cut weared/old Rubber Ring and remove from the Transport Roller. (5) Mount new Rubber Ring (6) Re-mount Lower Transport Roller in the reversed procedures.

  • Page 20: Troubleshooting

    7. Troubleshooting Symptom Remedy - Replace Paper Separator. Paper Slippage - Replace Paper Feed Roller. - Remove jammed paper by removing Perforation/Scoring Unit from Folding Machine. - Remove jammed paper. Then adjust mounting location of Paper Jam Roller. Make the Transport Rollers grip perforating/scoring paper at the both sides.

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