HYCON SawEZ Operating Manual

Guide rail

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Operating Manual
HYCON SawEZ
Revised 01.05.2020
HYCON A/S
Juelstrupparken 11
DK-9530 Støvring
Denmark
Tel: +45 9647 5200
Fax: +45 9647 5201
Mail
hycon@hycon.dk
www.hycon.dk

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Summary of Contents for HYCON SawEZ

  • Page 1 Operating Manual HYCON SawEZ Revised 01.05.2020 HYCON A/S Juelstrupparken 11 DK-9530 Støvring Denmark Tel: +45 9647 5200 Fax: +45 9647 5201 Mail hycon@hycon.dk www.hycon.dk...
  • Page 3: Prior To Operation

    Safety and Operating instructions We hope you will be satisfied with your new HYCON SawEZ Guide rail Best regards...
  • Page 4: Table Of Contents

    Content Prior to Operation ................ 1 Content ..................2 Safety Precautions ............... 3 Useful Information reg. the use of the guide rail ......4 Operating Instructions ..............6 Technical Data ................7 Dimensions .................. 8 Service and Maintenance ............8 Wheel adjustment ...............
  • Page 5: Safety Precautions

    Safety Precautions The operator must be properly trained in using the saw and guide rail or under supervision of a qualified instructor. The operator must always use protective goggles, earplugs, hard hat and shoes when operating the saw and guide rail. Never wear loose clothing as it may get entangled in the moving parts of the saw or guide rail.
  • Page 6: Useful Information Reg. The Use Of The Guide Rail

    Useful Information reg. the use of the guide rail The HYCON SawEZ Guide rail combined with a HCS16/HCS18/HRS400 is a compact tool set with great performance, stability and cutting depth. It is the perfect setup for cutting in all types of concrete, brick...
  • Page 7 The feet on the guide rail is slightly angled to allow for minor adjustments. The angle is 1,7 degree as seen on the picture below. Use the screw at the end of the foot to adjust the angle. The distance from the rail to the cut is 286 mm / 11-1/4 in, if the correct adapter is installed on the saw, all the saws will be aligned and fit that measurement.
  • Page 8: Operating Instructions

    Operating Instructions • Install the guide rail to the wall. Ensuring a correct and secure fit. • Onto the guide rail install the feed sleigh, ensuring the sleigh runs freely. When in a good position activate the feed lock. • Install the saw onto the guide rail, the saw is only installed correctly if the lock pin is fully engaged.
  • Page 9: Technical Data

    Technical Data HYCON SawEZ Weight without saw 24 kg Effective cutting length 177 cm Cutting depth 300 mm w/HRS400...
  • Page 10: Dimensions

    Clean dovetail on rail and Check and adjust wheels If the guide rail is used in fresh water, rinse it of after every use and use a protecting agent like WD40 to avoid corrosion. If used in seawater please consult your local HYCON dealer.
  • Page 11: Wheel Adjustment

    Wheel adjustment 2 of the 4 wheels on both the primary and secondary guide rail is eccentric and allows for adjustment of the guide wheels when worn. The larger M12 nut is loosened with a No19 metric spanner while the eccentrically bolt is hold with a No19 metric spanner. Now the bolt is free to adjust, with the hole in the end of the bolt (see picture above) facing away from the guide rail the wheel is loose, turning it towards the guide rail tightens it.
  • Page 12: Warranty Terms

    Warranty Terms We grant 12 months warranty from the first date of operation – however, not more than 18 months from the date of delivery. The warranty applies to faults that can be related to construction and production errors. Faults caused by incorrect operation, incorrect handling, lack of maintenance or the like, will not be accepted as warranty.
  • Page 13: Spare Parts List

    Spare parts list 9943466 Gearbox Fig. 1 - Main slead 7621331 Washer M12 7631990 Lock nut M12 9943467 Handle 7643443 Feed lock Bracket (Contact HYCON) 7631496 Screw M8x25 7632618 Lock washer M8 9943468 Guide cart 8243457 Shaft excentric 8243456 Shaft 7621171...
  • Page 14 Fig. 2 – Secondary slead Intem no Part name 4143448 Wheel 7621171 Washer M8 7621010 Locknut M8 7643462 Screw M10x120 9033447 Handle 7643463 Screw M10x25 7621172 Washer M10 8243445 Baseplate 8643452 Lock 8243458 Adaptor 8643451 Lobe knob 7631990 Lock nut M12 7621331 Washer M12 8243457...
  • Page 15 Fig.3 – Remote control Intem no Part name 7731704 Cable clamp 8231678 Bracket f/trigger lever 7631717 Thumb screw M6 8231672 Cable retainer 7621805 Throttle wire 7731702 Brake lever 8143464 Remote handle base 7721199 Handle grip 7721659 Cable...

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