1. Manuals
  2. Brands
  3. Coretec Manuals
  4. Gateway
  5. Master IPS Nutrunner Series
  6. Operation manual

Coretec Master IPS Nutrunner Series Operation Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Coretec Master IPS Nutrunner Series Operation Manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Master IPS Nutrunner Series and is the answer not in the manual?

Questions and answers

Summary of Contents for Coretec Master IPS Nutrunner Series

  • Page 1 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...
  • Page 2 Master IPS Nutrunner Operation Manual Ver No. 1.01 Date : 2007/07 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 3 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 4 Master IPS Nutrunner Operation Manual Introduction Thank you very much for purchasing our Master IPS. This manual describes the hardware scheme, installation procedures, connections, running, operations, communication, status LED and daily inspections. Make sure to thoroughly understand the contents and use the product properly. Request We have made every effort to ensure the quality of this Manual, however, should your company have questions or find errors with the content of this Manual, we ask that you contact us and report any questions...

  • Page 5: Table Of Contents

    CONTENTS For safe use....................................7 1.1. Regarding symbols ................................7 1.2. Observe the following for safety (General) .......................... 7 1.3. Caution on attachment and use............................8 1.4. Make sure to observe for PLC circuit ..........................8 Before use ....................................9 2.1.
  • Page 6 6.2.1. Installment ................................50 6.2.2. Replacement................................51 Install Software (MasterIPS.exe)..............................52 7.1. Operation environment..............................52 7.2. Install....................................52 7.3. Communication setting..............................52 Communication setup................................53 8.1. PC IP address setup ................................. 53 8.2. Connection Master IPS setup............................54 Control mode setup..................................55 Master clock setup .................................
  • Page 7 Revision Date Contents 2005/05 1.00 Ver1.00 2007/07 1.01 Add the DeviceNet I/O information Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 8: For Safe Use

    For safe use 1.1. Regarding symbols Symbols are used to provide warnings in this instruction manual and for indication for proper product use and to prevent danger to the user or other people and damage to property (so called Product Liability accident) from occurring. Understand the indication meanings before reading this manual 1.2.

  • Page 9: Caution On Attachment And Use

    Caution on attachment and use. 1.3. This symbol assumes that there is a potential for personal death or injury if this expression is ignored and this product is mishandled. Insert or pull off the connector only after turning off the power. Otherwise, controller might fail.

  • Page 10: Before Use

    Before use 2.1. Feature of the New Master IPS Multi IPS (max 32 spindles) control and data collection is possible. (Control mode : Multi mode) Data collection without Multi IPS control is possible. (Control mode : Data collection mode) Data collection via Ethernet (Communication with Multi Master IPS is possible.) Data output to the Data terminal（RS-232C）...

  • Page 11: System Configuration （When Multiple Master Ips Are Used

    2.3. System Configuration （When multiple Master IPS are used） 7 8 9 101112 1 2 3 4 5 6 EtherNet Station A Upper Level User Network Master IPS RS-232C Printer Graphic Terminal (PC) RS-485 RS-232C Bar-code Reader P-I/O RS-232C MOD EL IPS - ***** - * MODEL IPS - ***** - *...

  • Page 12: Specification

    Specification 3.1. General specification Items Contents Outline Refer to outline diagram on the Appendix (Section 3 (3) Master-IPS ) Temperature 0-45°C Humidity 85% or less (No condensation) Altitude Altitude 1000m or lower Installing location Harmful places with corrosive gas, cutting oil, metalpowder, oil etc are not allowed.

  • Page 13: Dimensions

    3.3. Dimensions (100) Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 14: Interface (Name & Specification)

    3.4. Interface (Name & Specification) M-IPS-NR Name Contents ID Switch （High Low） Master IPS ID configuration SW LED1/LED2/LED3/LED4 Indicator of Master IPS status (Refer to section6.) LED1: Status LED2: Status detail LED3: Judge(OK) LED4: Judge(NG) RS-232C Port (Ch01, Ch02) Communication port of the RS-232C devices. RS-485 Port (Ch01, Ch02) Communication port of the IPS.

  • Page 15: Initialization

    Initialization 4.1. Connection of Master-IPS and IPS Connect Master-IPS with IPS and PLC as indicated below. (Including option) Master-IPS MI-232C-**M External (Option) RS-232C Application Devices Software Crossing LAN Cable Install 24V DC MI-IPS-485-**M CII-**M 3φ 200VAC 50/60Hz MODEL IPS - ***** - * MODEL IPS - ***** - * MODEL...

  • Page 16: Detail Of Ips Wiring

    4.2. Detail of IPS wiring 3φ AC200V 50/60Hz E R S T IPS Controller Nutrunner Motor Cable Magnetic contactor Motor White/Black Ready OUT0 Purple/White Busy OUT1 Orange/White Alarm OUT2 Pink/White OUT3 Torque/Encoder Cable Blue/White OUT4 Light-Blue/White OUT5 Use when Data collection mode Brown/White Spare OUT6...

  • Page 17: Master Ips Id Configuration

    4.3. Master IPS ID configuration ID configuration shall be done when the power is off. ID1 Switch means the second digit of Master IPS ID, and ID2 is the first digit. (The ID 01 to 16 is available.) Master ID Switch Master ID Setting Artisan Technology Group - Quality Instrumentation ...

  • Page 18: Devicenet Network Setting

    4.4. DeviceNet Network setting On a DeviceNet network, each node must be assigned it’s own unique Mac ID. The Mac ID is a value between 0 and 63 used to identify each node. The Mac ID and Baud rate settings can be set either using a DIP-switch. The DIP switches are numbered 1 through 8.

  • Page 19: Connection Of Master-Ips And Plc (Parallel I/O)

    4.5. Connection of Master-IPS and PLC (Parallel I/O) 4.5.1. Parallel I/O pin assignment and contents (Multi control mode) Signal Name Signal Name Signal Name Signal Name Pin No. Signal type (Output Bank0) (Output Bank1) (Output Bank2) (Output Bank3) In01 Sequence start In02 In03 Sequence select bit...
  • Page 20 ♦ Explanation1 (Output Bank0) Signal Name Pin No. Signal type Explanation (Output Bank-0) Master reads the “Sequence select bit” at the start of this signal and In01 Sequence start starts Sequence program. In02 In03 These 5 inputs form a binary code which is capable of selecting up to 31 Sequence select bit In04 sequence programs.
  • Page 21 ♦ Explanation2 (Output Bank1) Signal Name Pin No. Signal type Explanations (Output Bank1) Out07 Alarm code bit01 When alarm occurs, these 4 outputs form a binary code which stands Out08 Alarm code bit02 for alarm code. Out09 Alarm code bit04 Out10 Alarm code bit08 Out11...

  • Page 22: Devicenet I/O Assignment And Explanation (Multi Control Mode)

    4.5.2. DeviceNet I/O assignment and explanation (Multi control mode) 4.5.2.1. Input DeviceNet input occupies 5 words (10 bytes). The contents of “I1” are completely same as P-I/O input. Another optional function can be used when DeviceNet is used. Word No. Bit No.
  • Page 23 Word No. Bit No. Signal Name Explanations Dormant SP17 Dormant SP18 Dormant SP19 Dormant SP20 Dormant SP21 Dormant SP22 Dormant SP23 While these signals are ON, selected spindle is bypassed and “No dormant Dormant SP24 spindle” signal is turned OFF. Dormant SP25 Dormant SP26 Dormant SP27...
  • Page 24 Word No. Bit No. Signal Name Explanations Serial No. bit1 Serial No. bit2 Serial No. bit4 Serial No. bit8 Serial No. bit16 Serial No. bit32 Serial No. bit64 These 15 inputs form a binary code which is capable of inputting “Serial Serial No.

  • Page 25: Output

    4.5.2.2. Output DeviceNet input occupies 7 words (14 bytes). The contents of “O1” are completely same as P-I/O output. Another optional function can be used when DeviceNet is used. Signal Name Signal Name Signal Name Signal Name Word No. Bit No. (Output Bank0) (Output Bank1) (Output Bank2)
  • Page 26 Word No. Bit No. Signal Name Explanations Dormant SP01 answer Dormant SP02 answer Dormant SP03 answer Dormant SP04 answer Dormant SP05 answer Dormant SP06 answer Dormant SP07 answer Dormant SP08 answer Output “Dormant SP No.” which is being selected now. Dormant SP09 answer Dormant SP10 answer Dormant SP11 answer...
  • Page 27 Word No. Bit No. Signal Name Explanations Output “Step No.” of Work position which is selected as a binary code when Step No. “Data request” is turned ON. Torque -NG Angle -NG Output “Lower NG item” of Work position which is selected when “Data Time -NG request”...
  • Page 28 Word No. Bit No. Signal Name Explanations Torque data bit1 Torque data bit2 Torque data bit4 Torque data bit8 Torque data bit16 Torque data bit32 Torque data bit64 Torque data bit128 Output “Torque data” of Work position which is selected as 16 bits binary data when “Data request”...

  • Page 29: Parallel I/O Pin Assignment And Contents (Data Collection Mode)

    4.5.3. Parallel I/O pin assignment and contents (Data collection mode) Signal Name Signal Name Signal Name Signal Name Pin No. Signal type (Output Bank0) (Output Bank1) (Output Bank2) (Output Bank3) In01 Data Collection start In02 In03 Data table select In04 In05 In06 In07...
  • Page 30 ♦ Explanation1 (Output Bank0) Signal Name Pin No. Signal type Explanations (Output Bank0) Master reads the “Data table select bit” at the start of this signal and starts In01 Data Collection start Data collection. In02 In03 These 5 inputs form a binary code which is capable of selecting up to 31 Data table select bit In04 Data table.
  • Page 31 ♦ Explanation2 (Output Bank1) Signal Name Pin No. Signal type Explanations (Output Bank1) Out07 Alarm code bit01 When alarm occurs, these 4 outputs form a binary code which stands for Out08 Alarm code bit02 alarm code. . Out09 Alarm code bit04 Out10 Alarm code bit08 Out11...

  • Page 32: Devicenet I/O Assignment And Explanation (Data Collection Mode)

    4.5.4. DeviceNet I/O assignment and explanation (Data collection mode) 4.5.4.1. Input DeviceNet input occupies 5 words (10 bytes). The contents of “I1” are completely same as P-I/O input. Another optional function can be used when DeviceNet is used. Word No. Bit No.
  • Page 33 Word No. Bit No. Signal Name Explanations Dormant SP17 Dormant SP18 Dormant SP19 Dormant SP20 Dormant SP21 Dormant SP22 Dormant SP23 While these signals are ON, selected spindle is bypassed and “No dormant Dormant SP24 spindle” signal is turned OFF. Dormant SP25 Dormant SP26 Dormant SP27...
  • Page 34 Word No. Bit No. Signal Name Explanations Serial No. bit1 Serial No. bit2 Serial No. bit4 Serial No. bit8 Serial No. bit16 Serial No. bit32 Serial No. bit64 These 15 inputs form a binary code which is capable of inputting “Serial Serial No.

  • Page 35: Output

    4.5.4.2. Output DeviceNet input occupies 7 words (14 bytes). The contents of “O1” are completely same as P-I/O output. Another optional function can be used when DeviceNet is used. Signal Name Signal Name Signal Name Signal Name Word No. Bit No. (Output Bank0) (Output Bank1) (Output Bank2)
  • Page 36 Word No. Bit No. Signal Name Explanations Dormant SP01 answer Dormant SP02 answer Dormant SP03 answer Dormant SP04 answer Dormant SP05 answer Dormant SP06 answer Dormant SP07 answer Dormant SP08 answer Output “Dormant SP No.” which is being selected now. Dormant SP09 answer Dormant SP10 answer Dormant SP11 answer...
  • Page 37 Word No. Bit No. Signal Name Explanations Output “Step No.” of Work position which is selected as a binary code when Step No. “Data request” is turned ON. Torque -NG Angle -NG Output “Lower NG item” of Work position which is selected when “Data Time -NG request”...
  • Page 38 Word No. Bit No. Signal Name Explanations Torque data bit1 Torque data bit2 Torque data bit4 Torque data bit8 Torque data bit16 Torque data bit32 Torque data bit64 Torque data bit128 Output “Torque data” of Work position which is selected as 16 bits binary data when “Data request”...

  • Page 39: Combination Of The Sequence And Data Table Select Bit

    4.5.5. Combination of the sequence and data table select bit Sequence / Data table Select Select Select Select Select Bit-1 Bit-2 Bit-4 Bit-8 Bit-16 Parallel I/O cable 4.5.6. CPS-IO-**M PIn No. Signal type Line color PIn No. Signal type Line color In01 Green Out01...

  • Page 40: Plc Input And Output Signal Wiring Diagram

    PLC input and output signal wiring diagram 4.6. 4.6.1. Wiring on input side (photo coupler input) Photo coupler input is 24V DC. (Current is approximately 5mA/one circuit) Master IPS 17,18 24V DC 4.6.2. Wiring on output side Open collector output (30mA/one output) Master IPS 17,18 35,36...

  • Page 41: Devicenet Wiring Diagram

    4.7. DeviceNet wiring diagram When DeviceNet is used, the cable should be wired to the connector as below. Pin No. Signal Description 0V DC CAN_L CAN_L bus line SHIELD Cable Shield CAN_H CAN_H bus line 24V DC Connector M-IPS-NR-DEV Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 42: Timing Chart (Multi Mode)

    Timing chart (Multi mode) 4.8. Execution of Sequence. 4.8.1. [ ]: Input < >: Output <Master Ready> <Sequence runnning> <Seq Answer bit> <OK, NG, Data flag> [Seq Select bit] [Sequence start] 100ms [Seq stop] 100ms [Judgment reset] 100ms Confirmation of the alarm and alarm reset 4.8.2.

  • Page 43: Confirmation Of The Result Data (When Devicenet Is Used)

    4.8.3. Confirmation of the result data (When Devicenet is used) ♦ When receiving the result data of WP10 <Data request Work Position selelt Bit> 10(Binary） I4: 0 thru 5 [Data request Work Position selelt answer Bit] 10(Binary） O5: 0 thru 5 <Data request >...

  • Page 44: Timing Chart (Data Collection Mode)

    4.9. Timing chart (Data collection mode) 4.9.1. Data collection (Collect the data of 3 spindles) ♦ When collecting the data of 3 Work positions <Master Ready> <Data collecting> <Data table answer bit> <Data flag> [Data table select bit] [Collection start] IPS resutl data WP01 WP02...

  • Page 45: Rs-232C Configuration

    RS-232C configuration 5.1. RS-232C device configuration RS-232C configuration is valid when “Online” button is on. Open the RS-232C configuration window by the below procedure. Current configuration will be received automatically. Select the device and baud rate of the each channel. Name Explanation Device...

  • Page 46: Regarding Rs-232C Devices

    5.2. Regarding RS-232C devices 5.2.1. Data output (to PLC) Communication setting Setting item Setting value Baud rate(bps) 9600 19200 38400 (Selective from PC) Data length 8 (Fixed) Parity No (Fixed) Stop bit 1 (Fixed) Header Terminator CR LF (0Dh 0Ah) Name Function Device...
  • Page 47 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 48 Actual output Data a. Hex ( All items are selected.) 30 31 2D 30 31 2C 30 31 2C 30 31 2C 32 30 2C 30 30 2C 20 20 20 20 20 33 2C 20 20 31 30 30 36 2C 20 20 31 30 33 39 2C 20 20 20 20 31 38 2C 30 30 2C 30 30 2C 20 20 34 30 30 30 2C 20 20 20 20 20 30 2C 30 30 30 32 2C 30 30 30 34 2C 20 33 30 30 34 32 36 38 41 2D 33 30 42 2C 31 38 3A 34 31 3A 35 39 2C 30 30 30 30 20 0D 0A b.

  • Page 49: Product No. Input (From Plc)

    5.2.2. Product No. input (from PLC) Communication setting Setting item Setting value Baud rate(bps) 9600 19200 38400 (Selective from PC) Data length 8 (Fixed) Parity No (Fixed) Stop bit 1 (Fixed) Header Terminator CR LF (0Dh 0Ah) Send and receive command and procedure. Send Product No.

  • Page 50: Maintenance

    Maintenance 6.1. Status LED Judgment OK LED Status LED ( For only Multi mode) Status code LED Judgment NG LED ( For only Multi mode) LED, Alarm code assignment Status Code Status Code Alarm Status Explanation code ○ ○ Power OFF Green Master IPS Ready No alarm...

  • Page 51: Installment And Replacement Of Backup Battery

    6.2. Installment and replacement of Backup battery 6.2.1. Installment ∗ The installment of backup battery must be done when the power is supplied to Master IPS. ♦ Installment procedure Supply DC24V to the Master IPS. Connect the battery to the Master IPS. Put the battery in the battery case.

  • Page 52: Replacement

    6.2.2. Replacement ∗ The replacement of backup battery must be done when the power is supplied to Master IPS. ∗ Do not shut off the power when “Battery alarm” occurs. Setting data (Data table etc) will be erased. ∗ The Master IPS setting data should be backup. Supply 24V DC to the Master IPS.

  • Page 53: Install Software (Masterips.exe)

    Install Software (MasterIPS.exe) 7.1. Operation environment Recommended spec Corresponding OS Windows 98/2000/XP 200MHz or higher Memory 64M byte or higher HDD capacity 50M byte or higher Communication Port Ethernet port 7.2. Install Install “MasterIPS.exe” to your PC with following procedure. 1.

  • Page 54: Communication Setup

    Communication setup. 8.1. PC IP address setup The setup can be done from application software (MasterIPS.exe) After install the software, setup the fixed IP address for communication according to the following procedure. ♦ For Win2000 or XP Procedure My Network > Property > (1): Local Area Connection (LAN port for MasterIPS) > Property >...

  • Page 55: Connection Master Ips Setup

    8.2. Connection Master IPS setup After setup the IP address, setup Control mode and connection spindle. 1. Turn on the power of Master IPS. 2. Open the application of Master IPS and click the “MASTER Select” button. This window can be monitored if the communication between PC and Master is correct or not. Select the Master IPS you would like to configure.

  • Page 56: Control Mode Setup

    Control mode setup Setup the control mode by following procedure Open the System setting window. Configure the Master IPS system and transmit. Name Explanation Master No(= ID) The Master IPS ID which communicates with PC is displayed. Connection Spindle Configure the number of IPS (ID) connected with the Master IPS. RS-485 Configure the Baud Rate of between Master and IPS (Default 19200)

  • Page 57: Master Clock Setup

    10. Master clock setup Setup the internal clock of Master IPS by following procedure. Open the “Clock setting” window Master -> Setting -> Clock Transmit current PC clock to Master IPS. Name Explanation Current Master IPS clock Indicate current Master IPS clock. Current PC clock Indicate current PC clock Receive...

  • Page 58: Sequence And Data Table Setting

    11. Sequence and Data table setting 11.1. Sequence (Control mode : Multi mode) Open the Sequence window by the below procedure. When the control mode is Multi mode and online, Sequence window is displayed automatically. ♦ “Create Sequence” window Fastening sequence can be created in this window. Multi-spindle synchronous control and group motion can also be set up.
  • Page 59 Name Function Sequence No. Select Sequence No. to be set up. (01-31) Set up Unfastening Program No. to be executed when “Retry” is available Unfasten Prg No. in Sequence Parameter. (Common No. for all spindles) Set up I/O bit to IPS program for multi-spindle synchronous control. Synchro Bit This parameter is only displayed when “Syncro control”...
  • Page 60 Group setup window Fastening sequence groups can be set up in this window. Using groups, “Synchronous control” by group and “Group retry “ motion can be performed. Name Function Select to use or not to use Group Function for each position. “No Use”...
  • Page 61 Name Explanation SP No. Set up Spindle No. for the position selected. Prg No. Set up IPS Program No. for the position selected. Select to use or not to use “Retry” in case of NG occurrence. NG Retry N: No Retry → “Retry” will NOT be performed. (#7) condition will be executed. R: Retry →...
  • Page 62 Info window ♦ Explanation of Parameter Cell is below. Refer to the following description for the meaning of each symbol. Name Explanation SP No. Spindle No. to fasten the position. Prg No. CPS Program No. to be executed in the position. Retry settings: N: No Retry RN: Only NG Work Position will be retried.

  • Page 63: Data Table (Control Mode: Data Collection Mode)

    11.2. Data table (Control mode: Data collection mode) Open the Data table window by the below procedure. When the control mode is Data collection mode and online, data table window is displayed automatically. ♦ “Create Data table” window In Data collection mode, Master IPS doesn’t control execution of IPS program. Data table can be created in this window.
  • Page 64 “Data Acquisition Setup” window Name Function Set up IPS data acquisition for the step. N: Not Acquire → Master does NOT send IPS data to PC. S: Numerical Data Only Data Acquisition → Master sends IPS data to PC. (Numerical data only) H: Graph Data Only →...
  • Page 65 If there are any unclear points or if you have further inquiries regarding the MasterIPS Nutrunner, please contact us at the address and numbers listed below. Coretec Fastening Innovators CFI Business Division 500 Akahama, Soja-City, Okayama-Prefecture 719-1121 Sales Division TEL 0866-94-9016 FAX 0866-94-1178 Artisan Technology Group - Quality Instrumentation ...
  • Page 66 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...

This manual is also suitable for:

Master ips nutrunner m-ips-nrMaster ips nutrunner m-ips-nr-devMaster ips nutrunner m-ips-nr-prfMaster ips nutrunner m-ips-nr-cclMaster ips nutrunner m-ips-nr-int

Table of Contents