Summary of Contents for Vulcan-Hart POWER PAL V-16
- Page 1 POWER PAL™ WIRED/WIRELESS REMOTE ELECTRIC/HYDRAULIC CONTROLLER MODEL: V-16 POWER UP PRODUCTS 76 Hardy Drive Sparks, NV 89431 (775) 336-2400 READ ME FIRST OR VOID YOUR WARRANTY! COPYRIGHT 01 January 2004...
- Page 2 BEFORE YOU START: READ THE ENTIRE MANUAL YOUR POWEL PAL KIT INCLUDES THE FOLLOWING: • WIRED 15 FUNCTION REMOTE KEYPAD WITH 25ft. HEAVY DUTY COILED CORD • HARNESS,V-16-PP-05 (2 pcs) • POWER DISTRIBUTION CENTER • ENGINE KILL RELAY • MOUNTING FEET AND SCREWS •...
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Page 3: Starting Your Installation
STARTING YOUR INSTALLATION Installation time: Approximately 60 minutes Mount the Power Distribution Center (PDC) Choose a suitable location to mount the PDC. The ideal location is in the rear of the truck inside the toolbox. The four mounting feet can be mounted to the sides or the top and bottom of the PDC enclosure. - Page 4 Install the Power Wire Connect the #10 AWG RED wire from the harness to the terminal marked BATT inside the PDC enclosure. Attach the opposite end to the J-Box connection which is powered from the switch on your switch panel or appropriate switched 12-Volt power source (this must be fused or have circuit breaker protection with a minimum of a 10 amp draw).
- Page 5 OUTPUT HARNESS WIRING SCHEME FOR POWER PAL MODEL # V-16 WIRE COLOR OUTPUT FUNCTION BLUE WITH BLACK STRIPE STINGER IN BLACK WITH WHITE STRIPE STINGER OUT RED WITH BLACK STRIPE LEFT WINCH IN YELLOW WITH BLACK STRIPE BOOM UP GREEN WITH BLACK STRIPE BOOM DOWN WHITE WITH BLACK STRIPE LEFT WINCH OUT...
- Page 6 Installation of the Engine Kill Circuit An engine kill relay is included in the V-16 Power Pal™ kit. Refer to figure 1 for identification of the relay terminals. Use an insulated female ¼” push-on for connecting the wires to the relay terminals. Cut the fuel shut-off switch wire in the engine compartment and connect one side of the wire to terminal 30, and the other side of the wire to terminal 87a of the relay.
- Page 7 Install the Antenna Install the antenna using the provided 90 antenna-mounting bracket. The antenna is designed to fit this bracket and it should be used for optimum range. An ideal location for mounting the antenna is by the rear deck of the rear toolbox which contains the Hydraulic Controller.
- Page 8 NOTE: The wired keypad and the wireless keypad will not operate at the same time. This completes the installation of the Power Pal™ Wireless System.
- Page 9 WIRED POWER PAL TROUBLESHOOTING SECTION The power LED on the PDC circuit board does not come on. • The PDC is not getting power. Be sure that the power and ground wires are connected properly. • Using a DC test lamp, check that there is power applied to the BATT terminal of the PDC.
- Page 10 WIRELESS POWER PAL TROUBLESHOOTING SECTION The red light on the receiver card does not come on when the program button is pressed. • Check to make sure the receiver card is properly mounted and seated into the connector on the PDC board, secured with three (3) screws.
- Page 11 • Check to make sure that the transmitter antenna is tightly screwed into the transmitter. • Check the operation of the wired keypad. If it is intermittent, check the power and ground into the Power Pal. • If it is always the same function that is intermittent check the output wire coming from the Power Pal to the distant function.
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Page 12: Warranty Registration
WARRANTY REGISTRATION The Power Pal™ System is guaranteed for one year against defects in material and workmanship. This registration form must be returned within 30 days of vehicle purchase to validate the warranty. Customer information: Name ___________________________________________________ Address__________________________________________________ City______________________State___________Zip Code_________ Phone____________________ Fax____________________ Power Pal™...
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