Table of Contents
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Table of Contents
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Summary of Contents for Vernacare COMPACT+
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Page 2: Table Of Contents
Single-phase electrical system (230v, 1 Ph, 50 HZ) (110v, 1 ph, 60 HZ) ..17 4.5.2. Back-up generator tests / mains electrical supply surges......17 Environment ........................17 4.6. Commissioning ......................... 18 4.7. Page | 2 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020... - Page 3 ‘DRAIN VALVE’ Error Message Displayed ................40 ‘LID SEAL’ Error Message Displayed ..................41 ‘LID ERROR CALL ENGINEER’ Error Message Displayed ............ 41 Hopper Base Not Clean At End of Cycle ..................41 Page | 3 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020...
- Page 4 Hopper Sides/ Lid Not Clean At End of Cycle ................41 Water Leaking From Machine ...................... 41 Disposable Products Not Cut At End of Cycle ................42 Lid Does Not Move......................... 42 Page | 4 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020...
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Page 5: Declaration Of Conformity
2 September 2019 Name: Matthew Miller Position: Signature: The technical documentation for the machinery is available from: Name: Vernacare Ltd Address: Folds Road, Bolton BL1 2TX. United Kingdom Page | 5 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020... -
Page 6: Warranty Information
All warranty and service contract work will be carried out by Vernacare Technical Services, a division of Vernacare Limited OR in the case of an overseas installation, warranty and service contract work will be carried out by a Vernacare approved technician. -
Page 7: Specifications
The weight of the “Vernacare Compact Plus” complete with pallet and packaging is 78 kg (machine only 70 kg). The “Vernacare Compact Plus” should be moved to the point of installation by fork, pallet or sack truck whilst still attached to the pallet provided. -
Page 8: Motor
A 2” inch/ 50mm drain pipe to be connected either directly, or via a swept bend, to a standard 2”in/50mm drain pipe with a 1 in 25 or suitable fall into a soil drain. Page | 8 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020... -
Page 9: General Description
3. General Description 3.1. General description The Vernacare Compact Plus macerator is designed to dispose of Vernacare single use products, human waste, toilet tissue and maceratable wipes. No other materials should be placed in the machine. Items to be disposed of are placed in the hopper; the disposal cycle breaks down the contents of the hopper and disperses it in water to form a fine slurry. -
Page 10: Compact Plus Normal Cycle Sequence
Drain Valve Vented & Opened Motor Off Deodoriser Pump On (for 2 seconds) Motor On Water Pump On- (for Cleaning) Lid Seal Vented Cycle Completed Page | 10 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020... -
Page 11: General Assembly
‘Subassemblies and Spares’ section (5). DESCRIPTION Back Panel Water Tank Power Supply Printed Circuit Board Mitsubishi Inverter AC Motor Deodoriser Tank Frame Hopper Chamber Water Pump Front Cover Panel Pneumatic Assembly Page | 11 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020... -
Page 12: Dimensions Of The Vernacare Compact Plus
3.5. Dimensions of the Vernacare Compact Plus Page | 12 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020... -
Page 13: Installation / Commissioning
Compact Plus (range highlighted in green). If a plinth is installed the sensor will have to be reprogrammed to adjust the range by a trained engineer. Page | 13 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020... -
Page 14: Using The Wall Bracket Assembly
50mm marked position. This must be done so using the appropriate clear of the wall to allow for access. M8 fastener depending on location and wall strength. Page | 14 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020... -
Page 15: Siting And Fixing
A suitable drainage connection. Ensure that adequate space is maintained at each side of the Macerator to allow for access. Vernacare recommend a gap of 150 - 200mm per side and a minimum of 50mm away from the wall at the back. -
Page 16: Plumbing
Remember, ceiling voids can get very warm. Avoid running the drain line near or across hot water pipes. Anti-syphon precautions should be in line with general practice. Page | 16 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020... -
Page 17: Electrical
To prevent such damage, Vernacare recommends that transient voltage suppressors (in accordance with IEC class 3 surge protection) be installed in the electrical supply to the machine. -
Page 18: Commissioning
Mains supply voltage fluctuations not to exceed +/- 10% of nominal voltage. 4.7. Commissioning After installation, to ensure warranty validity the machine should be commissioned by a Vernacare approved technician. The machine should not be run until after this check has been done. Important The machine MUST be bolted down before use. -
Page 19: Display Screen Icons And Warning Messages - Explanations
4.10. Display screen icons and warning messages – explanations Page | 19 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020... -
Page 20: Subassemblies & Spares
M6 x 12 Button Hd Screw (x2) 9210073 M6 Nordlock Washer (x2) 9210071 Barbed Seal Flush Fitting 9750100 Motor Star Gasket 9752027 Mechanical Seal 9210092 Cutter Adapter Coupling 9210026 Cutter Blade 9210033 Page | 20 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020... -
Page 21: Diaphragm Assembly
5.2. Diaphragm Assembly PART DESCRIPTION KIT NUMBER ITEM NUMBER 9210306 Diaphragm Spring 9210055 Diaphragm 9210091 Page | 21 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020... -
Page 22: Lid Assembly
M8 Spring Washer 9750033 Idle Shaft Hinge Block 9210023 Limit Switch 9210175 M3 x 25 Cap Head Screw (x2) 9210101 Micro Switch Cam Ring 9210009 Lid Bottom Moulding 9210002 Page | 22 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020... -
Page 23: Lid Motor Assembly
5.4. Lid Motor Assembly PART DESCRIPTION KIT NUMBER ITEM NUMBER 9210304 EMS Lid Motor 9210134 M6 x 35 Hex Hd Screws (x2) 9210079 M6 Plain Washers (x2) 9750024 Page | 23 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020... -
Page 24: Interlock Assembly
PART DESCRIPTION KIT NUMBER ITEM NUMBER 9210305 Interlock Solenoid Assembly 9210135 M5 Plain Washer (x2) 9750011 M5 x 8 Pan Posi Hd Screw (x2) 9210105 Interlock Pin 9210021 Page | 24 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020... -
Page 25: Top Cover Assembly
M4 x 20 Cap Hd Screw (x8) 9210063 Hose Cover Panel 9210046 (with captive screw) Rubber Hose Panel Cover Top Cover 9210000 Display Assembly 9210307 (see 5.7 for full detail) Seal 9210097 Page | 25 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020... -
Page 26: Lcd Display Assembly
9210307 M3 Nut (x2) 9750062 Display Strap 9210184 M3 Plain Washer (x2) 9210056 Start Switch Membrane 9210031 Ribbon Cable LCD Display M3 x 16 CSK Screw (x2) 9210058 Page | 26 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020... -
Page 27: Overflow Assembly
Overflow Assembly 5.8. PART DESCRIPTION KIT NUMBER ITEM NUMBER 2” P Trap 15mm Copper Branch Overflow Funnel 9210007 Rubber Overflow Manifold Copper Overflow Tube Page | 27 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020... -
Page 28: Vent Assembly
‘O’ Ring 16.6 ID x 2.4 DIA Nitrile 9752018 Vent Cowl 9200325 M4 x 10 Pan Hd Screw (x2) 9210062 M4 Plain Washer (x2) 9200540 Vent Connector 9200334 Compact Plus Hopper Tube 9210034 Page | 28 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020... -
Page 29: Plumbing Loom Kit
(x2) SMC (F) R1/8 x 6 Male Elbow 9210187 (x2) SMC Check Valve 6mm 9210188 (x2) 6mm PIF Elbow Connector 9210189 (x2) SMC - PSPP Adapter (1/4”to 6mm) 9210190 6mm Nylon Tubing (various lengths) Page | 29 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020... -
Page 30: Miscellaneous Spares
Threaded Plug (deodoriser cap) 9210052 Mechanical Seal 9210092 Inflatable ‘D’ Seal 9210099 Water Pump 9210132 Floor LED 9210139 Deodoriser Pump 9210133 40mm P Trap 9210144 3/2 Valve 9210181 Compressor Pump 9210131 Page | 30 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020... -
Page 31: Cable Spares
Magnetic Sensor (Lid Safety Sensor) 9200834 Pressure Switch (Lid Seal & Drain 9210137 Valve) Capactitive Sensor 9210127 Magnetic Sensor (Lid Open/Close) 9210136 Pressure Transducer (Drain Switch) 9210212 Ultrasonic Foot Sensor 9210130 Page | 31 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020... -
Page 32: Pcb Layout
Deodoriser Pump Cable Lid Interlock cable Water Pump Cable IFM Cable ‘ENGINEER MODE’ Push Button Cable Start Button & Toggle Switch Cable Floor LED Cable Lid Seal Valve Cable Page | 32 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020... -
Page 33: Electrical Enclosure
7. Electrical Enclosure MAINS SUPPLY 1PH 230/110v 24V DC EMC FILTER POWER SUPPLY Lid Position Safety Switch D700 INVERTER Page | 33 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020... -
Page 34: Sensor Arrangement
LID OPEN MK5122 MK5122 IFM Magnetic Sensor IFM Magnetic Sensor IFM SPLITTER BOX 10 x M8 M8 1m Long Cable on Sensor M8 1m Long Cable on Sensor EBC0136 Page | 34 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020... -
Page 35: Air & Water Distribution
9. Air & Water Distribution Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020... -
Page 36: Ac Motor Information
10.1. Motor Electrical Box Plug & Socket Connections Power Supply 110/230V AC socket/plug Motor socket/plug Motor terminal Wiring Diagram 10.2. Motor wired in Delta for 220 volt input from the invertor unit. Ø Ø Ø Page | 36 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020... - Page 37 COMMS SETTINGS PRIME PUMPS BACK SERIAL NUMBER SAVE&EXIT Once you are happy wi th your changes, scroll to SAVE&EXIT then press start to bring you out of engineers mode. Page | 37 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020...
- Page 38 Please take care to select the appropriate cycle to ensure the machine operated both as safely and economically as possible. The service reset on/off function allows an engineer to rest the service due message which appears every 5000 cycles. Page | 38 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020...
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Page 39: Fault Finding
We recommend using Error Message topping up. Vernacare deodoriser for Check sensor operates correctly Displayed The machine best performance (alternating will continue message) to run as normal Page | 39 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020... -
Page 40: Lid Cannot Open' Error Message Displayed
‘DRAIN VALVE’ The drain valve Check airline connections for leaks Error Message has not closed Call maintenance Displayed properly Check Solenoid valve for correct operation. Check diaphragm valve integrity Page | 40 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020... -
Page 41: Lid Seal' Error Message Displayed
From Machine Call maintenance solenoid valve for leaks Water leaking from pipework, check the integrity of the tubing & hose clips. Water leaking from flange, check the mechanical seal Page | 41 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020... - Page 42 Open the small covers next to the hinges to check operation of the lock, motor, Drive shaft broken clutch and to inspect the connection or damaged between motor and lid Page | 42 Vernacare Compact Plus Technical Manual-Revision 2-Issued by N.Shields 14.2.2020...
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