Tokin TokinArc TL Series Instruction Manual

Co2 mag semi-automatic welding torches 180/200/350amp.

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Instruction Manual
CO
Semi-Automatic Torches
TL Series 
180amp.
TL-18
200amp.
TL-20
TL-20F
TL-20L
350amp.
TL-35
TL-35K
TL-35F
TL-35G
Please read this instruction manual
before using the product.
 MAG Welding Torches
2
Please be sure to deliver this instruction manual
to the end user of this product.

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Summary of Contents for Tokin TokinArc TL Series

  • Page 1 Instruction Manual  MAG Welding Torches Semi-Automatic Torches TL Series  180amp. TL-18 200amp. TL-20 TL-20F TL-20L 350amp. TL-35 TL-35K TL-35F TL-35G Please read this instruction manual Please be sure to deliver this instruction manual before using the product. to the end user of this product.
  • Page 2: Table Of Contents

    Contents Notes regarding safety ............2 Specifications ..............Prepareration for Welding ............ 3 Wire Feeder Adapters  ............Replacing the Torch Body   ........... 4 Replacing the Inner Tube ............ 4 Replacing the Tip Body ............5 Replacing the Liner  .............. Parts List    Torch Adapter ..............7    Adapter ................7...
  • Page 3: Notes Regarding Safety

    ●Please contact TOKIN CORPORATION or its dealer if there are any unclear points in this manual. If there are any questions regarding service, contact the *Welding flashes contain harmful ultraviolet and infrared lights which can cause dealer of your purchase or TOKIN CORPORATION.
  • Page 4: Specifications

    Specifications TL-20 TL-35 TL-35F Torch Model  TL-18 TL-20F TL-20L TL-35G TL-35K Rated Current A Wire Size (0.8,0.9,1.0) 1.2 (0.6,0.8) 0.9 (1.0) 1.2 (0.8,0.9,1.0) 1.2 (0.8,0.9,1.0) 1.2 Cable Length m 3/4/5/6 3/4/5/6 % (CO ) Duty Cycle % (MAG) Air Cooled Cooling Method Apparent Weight 0.65 0.65 (0.85) 0.65 Total Weight 1.9 (2.1)...
  • Page 5: Replacing The Torch Body

    Replacing the Torch Body Using a hexagon wrench loosen the set  screw and pull out the torch body.  Inner Tube Torch Body Set Screw Hexagon Wrench O-Ring Insulating Rubber When  inserting  the  new  torch  body  always  make  sure  the  inner  tube  and  O-ring are in place.   Then securly tighten the set screw.   Inner Tube O-Ring Please be  sure  to  fully insert  the  torch body  and  firmly  tighten the set screw.   If  inadequately  tightened  heat  generation  from  poor  electric supply and gas leaks may occur.  ...
  • Page 6: Replacing The Tip Body

    Replacing the Tip Body  If  damaged  by  heat  or  spatter  please  unscrew  the  tip  body  using  a  wrench and replace with a new one.  Tighten Securely Tip Body Torch Body Tip Body NOTICE: To avoid excess heat generation and unstable  arc  please  be  sure  to  always  tighten  the  tip  body  securely.  TL-35F ■ When  removing  the  tip  body  from  Tip Body Plastic Cap Torch Body a ...
  • Page 7: Replacing The Liner

    Replacing the Liner  For Tokin Connection  If  wire  feeding  becomes  unsteady  due  to  liner  wear  or  is  clogged  with  wire  shavings, rust or dirt, please replace the liner by the following procedure.  Electric Connector Electric Connector Liner Torch Adapter ライナ Liner Nut File off any burred edges.  ①Place the cable in a straight line. ②Unscrew the liner nut. Rotate the torch end counterclockwise  ③Fully insert the new liner into the cable. Measure the length L which protrudes  until the liner fitting can be easily grasped. Pull out the liner. from  the  end. Pull  the  liner  out  and  cut  off  the  same  length L from  the  front. ...
  • Page 8: Parts List

    ■Parts List TL-18/20 TL-35 10-1 Torch Adapter Adapter ■Replace the guide tube 1.Push by screwdliver head and     pull out guide tube. Wire Feeder Adapter Adapter Guide Tube 2.Insert new adapter guide tube from    the sharpened tip.
  • Page 9 ■Parts List 1.Nozzle 1 5.Adapter Nut Item Part No. Part No. Item 038 040 TL-18,20  Φ13 020 002 Adapter Nut 038 041 TL-18,20  Φ16mm 1 6.Liner Nut 038 042 TL-18,20 Narrow Nozzle 001 002 Φ16(350A)73L Part No. Item 001 003 Φ12(350A)73L 020 003 TL/CSH/TH/CP 001 008 Φ18(350A)73L 001 009 Φ16(350A thick 2.5t) 1 7.Screw 001 004 N Narrow Nozzle (350A) Part No. Item 001 007 350A Arc Spot Nozzle 020 004 TL/CSH/TH/CP 2.Orifice 1...
  • Page 10 MEMO...
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  • Page 12  MAG Welding Torches 1509 Okubo-cho, Nishi-ku, Hamamatsu-shi, Shizuoka Japan 432-8006 TEL : +81-53 - 485 - 5252 FAX : +81-53 - 485 -5680 E-mail trading@tokinarc.co.jp http://www.tokinarc.co.jp...

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