Table of Contents
Summary of Contents for amc VIBRO AVS 2000R
- Page 1 AMC VIBRATION SENSOR AVS 2000R USER MANUAL amc VIBRO Sp. z o.o. Pilotow 2e 31-462 Krakow, Poland 2018 T: +48 (12) 362 97 60 S: +48 (12) 362 97 63 info@amcvibro.pl KRS No.: 0000618618 REGON No.: 364497010 VAT No.: PL6772403385...
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Page 2: Table Of Contents
Data ..................................... 26 7.4. Download ................................. 28 7.5. Events ..................................30 7.6. Modbus and OPC protocols ..........................30 Quick start ..................................... 35 8.1. Mechanical part ..............................35 8.2. AVM GATEWAY part ............................. 35 AMC VIBRATION SENSOR / ©AMC VIBRO Sp. z o.o. - Page 3 Figure 16. Detailed view of the sensor ..........................22 Figure 17. The AVM GATEWAY information........................23 Figure 18. Detailed information from AVS 2000R. Part I ..................... 24 Figure 19. Detailed information from AVS 2000R. Part II .................... 24 Figure 20. Data tab – Data Archive ............................26 Figure 21.
- Page 4 Figure 35. Computer IP address ............................39 Figure 36. Wake up the Vibration sensor .......................... 40 Figure 37. Removal of the AVS 2000R from the network ..................40 List of tables Table 1. Technical parameters of the AVS 2000R ......................8 Table 2.
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Page 5: Introduction
This manual including drawings contained in it are protected by copyright law. Copying, distributing and changing in whole or in part requires AMC VIBRO Sp. z o.o. written permission. Due to the continuous development of AVS 2000R devices, AMC VIBRO Sp. z o.o. reserves the right to modify this manual. -
Page 6: The Devices
The AV SENSOR wireless diagnostic system provides the user with early detection of a malfunction, thereby avoiding unpredictable stops and losses. 2.2. The devices AVS 2000R – Vibration sensor » AVM GATEWAY – GATEWAY module » AMC VIBRATION SENSOR / ©AMC VIBRO Sp. z o.o. -
Page 7: Operation Of Avs 2000R Device
Figure 2. AVS 2000R 3.1. Method of operation The AVS 2000R is a wireless dual-channel fully configurable unit for continuous monitoring and machine diagnostics. The module allows you to send information about the status of the machines via the radio network to the system where they are processed further. -
Page 8: Technical Specification
3.2. Technical specification Table 1. Technical parameters of the AVS 2000R Parameter Description Axes Sensing element Piezo-ceramic crystal Measurement range ±20 g peak Frequency response 0.4 - 10000 Hz for x and y axis (3 dB response) Transverse sensitivity 0.05 Temperature measurement range -20°C to 80°C... -
Page 9: Calculated Estimates
The method of measuring the vibration acceleration signal is based on collecting samples by a 16-bit ADC converter with a sampling rate of 40 kSps. In order to achieve the best performance of AVS 2000R the acceleration signal, temperature and battery level are calibrated in the production stage. -
Page 10: Figure 3. Wake Up The Vibration Sensor
2 hours, the Vibration sensor will wake up every day at 0 a.m., 2 a.m., 4 a.m. and so on. This applies to field General Configuration area in Configuration website tab. Figure 4. Active state and wake-up intervals AMC VIBRATION SENSOR / ©AMC VIBRO Sp. z o.o. -
Page 11: Operation Of Avm Gateway
It also stores all data in non-volatile memory and presents them to users. It has connectivity via Ethernet, Modbus and OPC protocol. The alarms and warnings are reported through the GATEWAY device. AMC VIBRATION SENSOR / ©AMC VIBRO Sp. z o.o. -
Page 12: Technical Specification
3. Set the axis of the sensor as intended to the axis of the acceleration being monitored. 4. The maximal dimensions of the AVS 2000R module are 65 x 137 x 65 mm. The housing has a M8 screw 30 mm long, which is used to screw the sensor to the target object. The screw should be screwed to a depth of 9 mm and then tightened to the hole with two attached nuts. -
Page 13: Figure 6. Avs 2000R Dimensions In Millimeters
Figure 6. AVS 2000R dimensions in millimeters AMC VIBRATION SENSOR / ©AMC VIBRO Sp. z o.o. -
Page 14: Avm Gateway Housing
65 mm 5.2. AVM GATEWAY housing The maximal dimensions of the AVM GATEWAY module are 106 x 187 x 56 mm. The GATEWAY housing does not have mounting holes or screws. AMC VIBRATION SENSOR / ©AMC VIBRO Sp. z o.o. -
Page 15: Sensors Network Configuring
In order to enter the GATEWAY website it is necessary to set the network card IP address of computer / tablet in accordance with the Ethernet network settings present on the GATEWAY. By default this is the IP address 192.168.0.10. The recommended web browser is Google Chrome. AMC VIBRATION SENSOR / ©AMC VIBRO Sp. z o.o. -
Page 16: Figure 8. Administrator Panel
GATEWAY settings that can be configured are in table 6. The area for entering these settings is presented in the figure 8. Table 6. GATEWAY settings Number Parameter to set User name and password GATEWAY name IP address Modbus activation OPC activation Figure 8. Administrator panel AMC VIBRATION SENSOR / ©AMC VIBRO Sp. z o.o. -
Page 17: Avs 2000R Set-Up
The configuration can be saved on the AVM GATEWAY with the name and location you wish Sensor name You can give any name to your AVS 2000R Channel X & Y name The X and Y channels may have other names... -
Page 18: Figure 9. Sensor Configuration Part 1
Figure 9. Sensor configuration part 1 AMC VIBRATION SENSOR / ©AMC VIBRO Sp. z o.o. -
Page 19: Figure 10. Sensor Configuration Part 2
You can also enter a Default configuration to any new sensor in the network. Figure 11. Multiple and default configuration AMC VIBRATION SENSOR / ©AMC VIBRO Sp. z o.o. -
Page 20: Figure 12. Quick Configuration
You can also save the configuration of the currently selected sensor: Select this button to save the configuration on a hard disk of your device. Select this button to save the configuration on the GATEWAY in the folder of your choice. AMC VIBRATION SENSOR / ©AMC VIBRO Sp. z o.o. -
Page 21: Data Storage And Presentation
The condition of the sensors is explained in the legend in the upper right corner. Meaning of colors: green - none of the estimates exceeds the set thresholds » yellow - there is at least one warning » red - there is at least one alarm » AMC VIBRATION SENSOR / ©AMC VIBRO Sp. z o.o. -
Page 22: Figure 14. Legend - The Meaning Of Graphic Markings
1 / number of reported errors from channel 2. Similar information will be seen after hovering the cursor over the rectangle representing the sensor. Figure 15. Front page of GATEWAY – Table view Figure 16. Detailed view of the sensor AMC VIBRATION SENSOR / ©AMC VIBRO Sp. z o.o. -
Page 23: Figure 17. The Avm Gateway Information
These are the elements described in table 8. Also in this case for the user's convenience the level of the estimate is color-coded in the same manner as before- described in figure 14. AMC VIBRATION SENSOR / ©AMC VIBRO Sp. z o.o. -
Page 24: Figure 18. Detailed Information From Avs 2000R. Part I
Figure 18. Detailed information from AVS 2000R. Part I Figure 19. Detailed information from AVS 2000R. Part II AMC VIBRATION SENSOR / ©AMC VIBRO Sp. z o.o. -
Page 25: Table 8. Status Of The Avs 2000R
Battery alert If the battery has run out, an message Low battery detected will appear and then the System administrator is obliged to report this event to AMC VIBRO to exchange the battery. Values of estimates The measured estimates are: »... -
Page 26: Data
In the Current Values tab you can view the current data - assigned to the sensor with the current name. Figure 20. Data tab – Data Archive AMC VIBRATION SENSOR / ©AMC VIBRO Sp. z o.o. -
Page 27: Figure 21. Data Plot
Figure 21. Data plot Figure 22. Data tab – Current Values AMC VIBRATION SENSOR / ©AMC VIBRO Sp. z o.o. -
Page 28: Download
From or To fields and select the chosen date. Otherwise, all files assigned to the sensor name will be downloaded. Figure 23. Download tab AMC VIBRATION SENSOR / ©AMC VIBRO Sp. z o.o. -
Page 29: Figure 24. Data File
RF Status – bit coding is as follows, counting out from LSB (that is from the right side). The value » of 1 means the presence of the mentioned state: RF module error AMC VIBRATION SENSOR / ©AMC VIBRO Sp. z o.o. -
Page 30: Events
By using the GATEWAY you can have access to all current data via Modbus TCP / IP - port 502, function 03 Read Holding Registers. Table 9 shows the Modbus registers of the AVS 2000R, ID number = 1. The registers available for reading via the GATEWAY for subsequent IDs are shifted by a number equal 2025 + 58 * (ID of AVS 2000R - 1) AMC VIBRATION SENSOR / ©AMC VIBRO Sp. -
Page 31: Table 9. Modbus Registers
AMC VIBRO provides a spreadsheet for determining register addresses. System operator only needs to enter the ID number of AVS 2000R device. Then addresses of registers assigned to the sensor with the given ID are automatically displayed. The figure 26 shows example date read using the Modbus client. -
Page 32: Figure 26. Date Reading From The Vibration Sensor Id 1
The value of 1 means the presence of the mentioned state: Active mode Temperature measurement failed RTC chip error Flash memory error RAM memory error Analog process failed Not used Reconfiguration not received yet Reconfiguration error AMC VIBRATION SENSOR / ©AMC VIBRO Sp. z o.o. -
Page 33: Table 10. Opc Fields
Estimate Ch{n} – envPP vs{x}.est.ch{n}.envPP Estimate Ch{n} – envRMS vs{x}.est.ch{n}.envRMS Estimate Ch{n} – velRMS vs{x}.est.ch{n}.velRMS Estimate Ch{n} – velZP vs{x}.est.ch{n}.velZP Event Ch{n} – Alarm vs{x}.event.ch{n}.alarm Event Ch{n} – Warning vs{x}.event.ch{n}.warning AMC VIBRATION SENSOR / ©AMC VIBRO Sp. z o.o. -
Page 34: Figure 27. The Opc Structure For The Vibration Sensor
Figure 27. The OPC structure for the Vibration sensor AMC VIBRATION SENSOR / ©AMC VIBRO Sp. z o.o. -
Page 35: Quick Start
In order to start the new AVS SYSTEM follow the instructions below. 8.1. Mechanical part Install the AV SENSOR System from AMC VIBRO on your object as described in chapter 4. 8.2. AVM GATEWAY part Connect the AVM GATEWAY to the power supply as shown in figure 28. After connecting the module to the power supply it will automatically start. -
Page 36: Figure 29. Patch Cord Insert
192.168.0.2 and the subnet mask 255.255.255.0. You do not need to fill other fields. The illustrations below show how to do it in the Windows 7 operating system. Left-click on the Start button and open Control Panel » Figure 30. OS Control Panel AMC VIBRATION SENSOR / ©AMC VIBRO Sp. z o.o. -
Page 37: Figure 31. Os Network Settings
Left-click on View network status and tasks option » Figure 31. OS Network settings Left-click on Change adapter settings option » Figure 32. OS Network and Sharing Center AMC VIBRATION SENSOR / ©AMC VIBRO Sp. z o.o. -
Page 38: Figure 33. Os Network Adapter Properties
Right-click on your network adapter and open its Properties » Figure 33. OS Network adapter properties Double-click on Internet Protocol Version 4 (TCP/IPv4) field » Figure 34. OS Network adapter change settings AMC VIBRATION SENSOR / ©AMC VIBRO Sp. z o.o. -
Page 39: Avs 2000R Part
The default and target settings for each sensor can be modified by user via the website in the Configuration tab. After receiving the target configuration the sensor will automatically wake up according to the settings. AMC VIBRATION SENSOR / ©AMC VIBRO Sp. z o.o. -
Page 40: Figure 36. Wake Up The Vibration Sensor
(figure 36) until the LED lights up. Figure 37. Removal of the AVS 2000R from the network AMC VIBRATION SENSOR / ©AMC VIBRO Sp. z o.o. -
Page 41: Battery Safety And Recycle
6. Battery safety and recycle The AVS 2000R wireless sensor uses 3.6V lithium AA batteries. Lithium batteries are volatile. When handling and storing lithium metal batteries, follow below precautions: Store and handle lithium metal batteries in the way to avoid contact with other lithium batteries.
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