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Table of Contents
Summary of Contents for KWM Gutterman IronMan Half-Round G2
- Page 1 Half Round G2 Half Round G2 OPERATING AND MAINTENANCE TROUBLESHOOTING GUIDE...
- Page 2 KWM Gutterman Inc. to manufacture the very best roll-forming equipment. The operating and maintenance guide explains the features of your new KWM Gutterman Inc. gutter machine. Please read it and follow the instructions carefully. As the manufacturer of your roll-forming machine, KWM wants you to be completely satisfied with your purchase.
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Page 3: Table Of Contents
TABLE OF CONTENTS SECTION PAGE # 1. Machine Specifications pg. 4 2. Safety and General Maintenance pg. 5-6 3. Electrical System and Control Locations pg. 7-9 4. Spool Upright Supports pg. 10-11 5. Entrance Guide System pg. 12 6. Gutter Talk pg. -
Page 5: Section Page
SECTION 1 HALF ROUND GUTTER MACHINE SPECIFICATIONS POWER: 1.5 HP, FAN COOLED (T.E.F.C.) MOTOR SINGLE PHASE 110V 18 AMP DIMENSIONS: LENGTH 162” (411.50 cm) HEIGHT 51” (129.5 cm) WIDTH 34.5” (87.6 cm) WEIGHT: APPROX. 2000 LBS. (907.2 kg) DRIVE: TOP AND BOTTOM STEEL/ALUMINUM/POLYURETHANE ROLLERS VIA CHAINS &... -
Page 6: Safety And General Maintenance
SECTION 2 SAFETY AND GENERAL MAINTENANCE 1. Read the entire manual prior to operation of this machine. 2. Always keep covers and lids on during transportation, operation and storage. The covers are for the operator’s safety. Not only will this protect the operator against injury, the covers protect the machine from outside elements. - Page 7 MACHINE ORIENTATION Machine orientation is as follows: (For communication purposes in the manual.) A. Entrance The entrance is where the forming process begins, where the material is fed. B. Exit The exit is where the forming process is complete and the finished gutter exits the machine. C.
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Page 8: Electrical System And Control Locations
SECTION 3 ELECTRICAL SYSTEM AND CONTROL LOCATIONS 1E. MAIN OPERATORS PANEL (located on the lip side of the machine at the exit end) The main operators panel consists of: (2) Selector switch. (JOG/RUN & FORWARD/REVERSE) (2) Push button. (START & STOP) 2E. -
Page 11: Spool Upright Supports
SECTION: 4 SPOOL UPRIGHT SUPPORTS The IRONMAN TURNSTILE UPRIGHT is a modular turnstile support used to hold coil. Your machine may have up to two uprights. ONE TURNSTILE UPRIGHT ASSEMBLY CONSISTS OF: (SEE PG. 13) TURNSTILE UPRIGHT (1) UPRIGHT BRAKE (2) BASE PLATE (1) LOCK THUMB SCREW (1) TURNSTILE LOCKING PIN (1) -
Page 13: Entrance Guide System
SECTION 5 ENTRANCE GUIDE SYSTEM ADJUSTING ENTRACE GUIDE SYSTEM THE LOCATIONS OF THE ENTRANCE GUIDE SHOES ARE FACTORY SET AND SHOULD NOT BE ALTERED UNLESS AUTHORIZED – PLEASE CALL INCREASE THE AMOUNT OF LIP TURNED UNDER; Move the guides toward the right side (face side) of the machine. DECREASE THE AMOUNT OF LIP TURNED UNDER;... -
Page 14: Gutter Talk
SECTION: 6 GUTTER TALK Common terms describing the condition of the gutter: RUNNING UPHILL This term describes a condition where the ends of the gutter are higher along the fascia board than the center. RUNNING DOWNHILL This term describes a condition where the ends of the gutter are higher along the fascia board than the center. -
Page 15: Daily Operation
SECTION 7 Daily operation Feeding Machine 1. Position selector switch to jog. 2. Position selector switch to forward position. 3. Loosen upright brakes 4. Trim corners of coil 3" X 3" 5. Standing at entrance of machine, position material in the center of the entrance guides and hand feed to material into first drive. - Page 16 BLUE STATION...
- Page 17 Adjusting a downhill curve 1. Station #9 (Green Station) is too low, raise drive station #9, you may need to raise the FPG to line up. 2. Loosen 8 C bolts outside machine, loosen push bolts B 1/2 turn 3. Tighten pull bolt A 1/2 turn Adjusting an uphill curve 1.
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Page 18: Adjusting Width Of Gutter
SECTION 9 Adjusting width of gutter Making the gutter wider 1. Loosen push bolts B 1/2 turn 2. Tighten pull bolt A 1/2 turn Making the gutter narrower 1. Loosen push bolts B 1/2 turn 2. Loosen pull bolt A 1/2 turn NOTE: DO NOT LET TOP ROLLER CONTACT BOTTOM ROLLER! APPRX. -
Page 19: Guillotine And Face Plate Assembly
SECTION 10 GUILLOTINE AND FACE PLATE ASSEMBLY The guillotine assembly is machined to very tight tolerance, requiring that it be maintained on a regular basis. If the guillotine assembly is kept clean, lubricated and all hardware tight, you can expect trouble free performance for years to come. DAILY MAINTENANCE: Lubricate GUILLOTINE blade using WD40. -
Page 20: Troubleshooting
COIL DOES NOT FIT GUIDES Adjust Left Guide (Section 5) GUTTER TOO WIDE Adjust Red Station (Section 9) GUTTER TOO NARROW Adjust Red Station (Section 9) For helpful tips & more download the KWM Gutterman App! -
Page 21: Gutter Profile
SECTION 19 GUTTER PROFILE... - Page 22 KWM GUTTERMAN, INC. shall in no event be liable to bear costs of lost work, material, travel, or freight, caused by any part or parts of the machine that are defective in workmanship or material. All warranty work must be returned to 795 South Larkin Avenue, Rockdale, Illinois.
- Page 23 Manufacturing the Best, Built to Stand the Test 795 South Larkin Avenue Rockdale, Illinois 60436 Phone (815) 725-9205 (815) 725-4429 Toll-Free (888) 729-4290 E-mail sales@kwmgutterman.com www.kwmgutterman.com...
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