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Instructions Communications Gateway 3A5278B ™ Module for XM Sprayers For use with XM Plural-Component Sprayers to provide enhanced fieldbus communications abilities. For professional use only. Not approved for use in explosive atmospheres or hazardous locations. See page 2 for part and XM model information. Important Safety Instructions Read all warnings and instructions in this manual and in the XM Plural-Component...
The XM plural component sprayer supports a Communications Gateway Module (CGM) that provides NOTE: The following system network configuration files a control link between the XM system and a selected are available at www.graco.com. fieldbus. • EDS file: DeviceNet or EtherNet/IP fieldbus...
To prevent electric shock: To install software upgrades: • Turn off and disconnect power at XM system main switch before installing 1. Use software token (4). See the Graco Control the Communications Gateway Module, ™ Architecture (GCA) Module Programming manual disconnecting any cables, or servicing for instructions.
Installation Install or Update Data Map 3. Insert and press map token (5) firmly into slot. NOTE: The fieldbus connection is temporarily disabled during the installation or update of a map token. 1. Ensure the system is inactive. 2. Remove access cover (A). ti12320a .
Setup Setup Fieldbus Configuration Screens PROFIBUS Fieldbus Screens The fieldbus screens are shown only if a CGM is Screen 1 connected to your system. Find your fieldbus type in the This screen enables you to set the hardware revision, following table to identify parameters you can view or system serial number, device address, and installation edit.
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Setup PROFINET Fieldbus Screens Screen 2 Enter identification information for the CGM used in your Screen 1 system. This screens enables you to set the hardware revision, system serial number, IP address, station name, and installation date. . 4: PROFIBUS Fieldbus Screen 2 Parameter Range .
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Setup Screen 2 Parameter Range This screen enables you to change settings for DHCP, Location Tag 22 characters available Subnet Mask, Gateway, DNS 1, and DNS 2. Function Tag 32 characters available Description 54 characters available Screen 4 This screen lists identification information for the Datamap that has been loaded into the CGM.
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Setup DeviceNet Fieldbus Screens Screen 2 This screen lists identification information for the Screen 1 Datamap that has been loaded into the CGM. This screen enables you to set the hardware revision, system serial number, device address, and baud rate. .
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Setup EtherNet/IP Fieldbus Screens Parameter Range DHCP Screen 1 or No This screen enables you to set the hardware revision, Subnet Mask Set as desired system serial number, and the IP address. Gateway Set as desired DNS 1 Set as desired DNS 2 Set as desired Screen 3...
Setup CGM I/O Data Map Outputs from PLC; Inputs to Graco XM Signal Data Type BYTE Pump On Off Control Integer BYTES 0-1 Operation Mode Control Integer BYTES 2-3 Volume Ratio Target Ctrl Integer BYTES 4-5 Reset Alarms Integer BYTES 6-7...
Setup Screens See XM Operations manual (MM 312359) for details of system operation. The following shows the XM display and the gateway signal information available for each screen. Run (Fluid Control) Pump On/Enter Mode . 15: Pump On/Enter Mode Spray Mode Shown with pump turned on.
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Setup Pump Mode Shown in Run Pump AB with pumps turned off and turned on. . 17: Run Pump AB Off (Left) and On (Right) Shown with pump turned on. . 18: Pump Mode On NOTE: Labels 1 and 2 are part of the menu bar and repeat on all screens. If the potlife timer is not visible, refer to the sprayer manual for instructions on how to enable it.
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Setup Input to PLC Label Description Units Comments Output from PLC Description Pump On Off Integer 0 = Pump is off Pump On Off Control 1 = Pump is on Highlighted icon indicates pump is Operation Integer Icon on display indicates operation Operation Mode Control Mode mode.
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Setup Run (Information Screens) Alarm . 19: Alarm Screen Input to PLC Label Description Units Comments Output from PLC Description Event Code Integer See I/O Signals, page 17 for details Can be reset using Reset Alarms of Event Code. Voltage Sys- Read Only tem DC Totalizers and Job Number...
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Setup Setup Screen Setup Home . 21: Setup Screen Input to PLC Label Description Units Comments Output from PLC Description Target Ratio Integer Ratio in thousandths. That is: Volume Ratio Target Ctrl 1200 = 1.2:1 ratio 1800 = 1.8:1 ratio NOTE: The target ratio can only be changed when the system is in volume mode.
Setup I/O Signals Automation Input Signals This section provides details about the CGM Automation Input and Output signals. Pump On/Off Values Pump On/Off Pump is off Pump is on Operation Mode Values Operation Mode Spray Run Pump A (recirc) Run Pump B (recirc) Run Pump AB (recirc) Park Pump test...
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Setup Temperature A Temperature B F° or C° depending on the setting of temperature units in the display. NOTE: A value of 0°F represents an error. Pressure A Pressure B Units in psi, bar, or MPa depending on setting of pressure units in the display. An integer value within those units.
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Setup Temperature Units Values Units °F °C Volume Units Values Units Display Flow Rate Settings liter cc/min or liter/min gallons (US) oz/min or gpm (US) gallons (Imperial) oz/min or gpm (Imperial) Weight Units Values Units Potlife Timer Enable Values Units Potlife timer is disabled Potlife timer is enabled Potlife Timer...
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Setup Automation Output Signals Pump On Off Control Through the gateway, the pump can only be turned on if the operation mode is set to Spray, Run Pump A, Run Pump B, Run Pump AB, or Park. Values Pump On Off Pump is off Pump is on All non-zero values will also be treated as a request to turn pump on.
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Setup Reset Batch Totalizers Values Units Reset batch totalizers Must set to 0 before setting to 1 to reset batch totalizers again Reset Potlife Timer Values Units Reset potlife timer. Must set to 0 before setting to 1 to reset potlife timer again.
MODULE, Communications XM-specific map installed. Therefore, use map token Gateway (17T695) to install map before use. CGMDN0 DeviceNet; 26A530 only CGMEP0 EtherNet/IP; 26A531 only † Series E or later of 17E110 is required on the XM CGMPB0 PROFIBUS; 26A532 only system to use the CGM.
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
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