Oshkosh JERR-DAN 21RRSB-W Product Manual
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Oshkosh JERR-DAN 21RRSB-W Product Manual

Towing & recovery carrier
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Product Manual
Towing & Recovery Carrier
August 2019
13224 Fountainhead Plaza
Hagerstown, MD 21742
Phone (717) 597-7111
www.jerr-dan.com
5-376-000209 Rev F
© 2019 Jerr-Dan Corporation. All Rights Reserved

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  • Page 1 Product Manual Towing & Recovery Carrier August 2019 13224 Fountainhead Plaza Hagerstown, MD 21742 Phone (717) 597-7111 www.jerr-dan.com 5-376-000209 Rev F © 2019 Jerr-Dan Corporation. All Rights Reserved...
  • Page 4 Towing & Recovery Carrier Product Manual - Page 4 Structural Tow Application Rating (STAR) PLACARD Jerr-Dan Corporation strives to provide information that is accurate, complete and useful. Descriptions and illustrative material contained within this manual are as accurate as known at the time of publication and are subject to change, without ●...

  • Page 5: Table Of Contents

    Table of Contents Revision Changes Standard Duty Chassis Requirements Single Axle Critical Chassis Measurements Tandem Critical Chassis Measurements Hydraulic Tank & Flexible Hose Tracking System Special Paint Options Standard Duty 6-Ton XLP Carrier Spec Sheet Standard Duty 6-Ton Carrier Spec Sheet Standard Duty &...
  • Page 6 Towing & Recovery Carrier Product Manual - Page 6 Table of Contents Headboard Options SRS (Side Recovery System) Spec Sheet SRS Options Tow Hitch Options Lighting Options Switch Panel Options Remote Control Options Storage Options Hydraulic Tank Mounting Brackets Miscellaneous Towing Options & Accessories...

  • Page 7: Revision Changes

    Revision Changes ● Revision B - Corrected Deck Weights to include Decking and Deck Structure ● Revision C - Updated Pictures of Chain Racks ● Revision D - Added Deck Surface Types, Added Carrier Load Angles, Hydraulic Tank Information, Tracking System and additional Deck Information, Removed 8K Planetary Winch, Added Back up Camera &...

  • Page 8: Standard Duty Chassis Requirements

    Towing & Recovery Carrier Product Manual - Page 8 Standard Duty Chassis Requirements Chassis Requirements Std Height & Transporter Models RBM Minimum 1,000,000 (in-lb) 1,000,000 (in-lb) 900,000 (in-lb) (500,000 per rail) (500,000 per rail) (450,000 per rail) (Resis�ng Bending Moment) 15,000 lbs Total 15,000 lbs Total Carriers without...

  • Page 9: Single Axle Critical Chassis Measurements

    Single Axle Critical Chassis Measurements Height Max Tire Height Frame Height GVWR Abbreviation Measurement Definition After Frame Distance from center line of rear axle to end of frame Bumper to Back of Cab Distance from front bumper to back of cab Bumper to Front Axle Distance from Front of bumper to center line of front axle Cab to Axle...

  • Page 10: Tandem Critical Chassis Measurements

    Towing & Recovery Carrier Product Manual - Page 10 Tandem Critical Chassis Measurements Height Max Tire Height Frame Height GVWR Abbreviation Measurement Definition After Frame Distance from center line of rear axle to end of frame Bumper to Back of Cab Distance from front bumper to back of cab Bumper to Front Axle Distance from Front of bumper to center line of front axle...

  • Page 11: Hydraulic Tank & Flexible Hose Tracking System

    Hydraulic Tank & Flexible Hose Tracking System ● Hydraulic tank is mounted on the outside of the truck frame ◦ Easy access to check and fill hydraulic tank ◦ Sight gauge located on tank to check fluid levels and color ◦...

  • Page 12: Special Paint Options

    Towing & Recovery Carrier Product Manual - Page 12 Special Paint Options Group 5 STATIONARY Group Description Special Paint Color SRS VIEW Headboard / Pylon HEADBOARD VIEW Deck Group 44 Removable Rails SRS Sheaves Headboard / Pylon Group 47 Push Bumper ( Optional) SRS Subframe Group 5 Subframe...

  • Page 13: Standard Duty 6-Ton Xlp Carrier Spec Sheet

    Standard Duty 6-Ton XLP Carrier Spec Sheet Features Deck ● Load angles as low as *7.5° ● Length: 20’, 21’, 22’ ● Lowest maintenance carrier in the world including No- ● Capacity: 12,000 lbs ● Width: 96”, 102” Lube™ technology for slide pads and pivot joints ●...

  • Page 14: Standard Duty 6-Ton Carrier Spec Sheet

    Towing & Recovery Carrier Product Manual - Page 14 Standard Duty 6-Ton Carrier Spec Sheet Deck Features ● Length: 19’, 20’, 21’ ● Lowest maintenance carrier in the world including No- ● Capacity: 12,000 lbs Lube™ technology for slide pads and pivot joints ●...

  • Page 15: Standard Duty & Xlp Carrier Load Angles On Conventional Decks

    Standard Duty & XLP Carrier Load Angles of Decks Standard Duty Carrier 11.0° - 13.0° Standard Duty Carrier With Dual Angle Deck 9.0° - 11.5° XLP Carrier 9.0° - 12.0° XLP Carrier With Dual Angle Deck 7.5° - 10.0° Towing & Recovery Carrier Product Manual - Page 15...
  • Page 16 Towing & Recovery Carrier Product Manual - Page 16 Sub Frame Accessories Add Greasable Feature to any Sub Frame and/or Wheel Lift Combination ● Greased Pivot Joint Option Sub Frame Only ◦ Item: 1001210267 ● Greased Pivot Joint Option Sub Frame & Wheel Lift ◦...

  • Page 17: Deck Surface Types

    Deck Surface Types 12 Key-Slots Standard ● Diamond Decking is Standard Towing & Recovery Carrier Product Manual - Page 17...

  • Page 18: Standard Duty Steel Conventional, Dual Angle Deck Comparison & Rails

    Towing & Recovery Carrier Product Manual - Page 18 Standard Duty Steel Conventional, Dual Angle Deck Comparison Dual Angle Conventional Dimension Smooth Diamond CA (SD) CA (XLP) Dimension Smooth Diamond CA (SD) CA (XLP) 19’ x 96” 2,990 lbs 3,135 lbs 120”-126”...

  • Page 19: Standard Duty Steel Deck Specs

    Standard Duty Steel Deck Specs 5" HIGH REMOVABLE BLADE ALUMINUM 100" (102 DECK) 94" (96 DECK) 0.44 5.00 6" HIGH PERMANENT TUBULAR STEEL RAISED RAIL 97" (102 DECK) 91" (96 DECK) 96" (102 DECK) 6.00 0.38 RUBRAIL 90" (96 DECK) 0.96 0.52 6.00...

  • Page 20: Standard Duty Aluminum Conventional, Dual Angle Deck Comparison & Rails

    Towing & Recovery Carrier Product Manual - Page 20 Standard Duty Aluminum Conventional, Dual Angle Deck Comparison Dual Angle Conventional Dimension Weight (lbs.) CA (SD) CA (XLP) Dimension Weight (lbs.) CA (SD) CA (XLP) 19’ x 96” 1,700 lbs 120”-126” 19’...

  • Page 21: Standard Duty Aluminum Deck Specs

    Standard Duty Aluminum Deck Specs 101" (102 DECK) 95" (96 DECK) 5.00 RAISED RAIL 5.50 RUBRAIL 5" HIGH FIXED BLADE ALUMINUM 101 (102 DECK) 95" (96 DECK) 5.00 RAISED RAIL 6.38 RUBRAIL 5" HIGH REMOVABLE BLADE ALUMINUM Towing & Recovery Carrier Product Manual - Page 21...

  • Page 22: Standard Duty Wheel Lifts & Accessories

    Towing & Recovery Carrier Product Manual - Page 22 Standard Duty Wheel Lifts & Accessories IRL Wheel Lift W/T-37 Pivoting Wheel Grids IRL Wheel Lift W/Steel Tubular L-Arms & IRL Wheel Lift W/Auto Grids & Ball Hitch Plate Ball Hitch Plate Max Tow Max Lift Weight...

  • Page 23: Standard Duty Stabilizers

    Standard Duty Stabilizers Stabilizer Stabilizer W/Pintle Hitch Mounting Plate Model Item# Max Tow Max Lift Weight Model Item# Weight Manual Std. Only SPHM-SD 7,500 lbs 3,500 lbs 380 lbs Std. STAB-SD 200 lbs Hydraulic Std. SPHH-SD 7,500 lbs 3,500 lbs 390 lbs 1001130053 235 lbs...

  • Page 24: Medium Duty Chassis Requirements

    Towing & Recovery Carrier Product Manual - Page 24 Medium Duty Chassis Requirements Chassis Requirements Medium Duty Models (STD and XLP) 3-Car Models SRS Op�on RBM Minimum 1,500,000 (in-lb) 2,000,000 (in-lb) 900,000 (in-lb) (750,000 per rail) (1,000,000 per rail) (450,000 per rail) (Resis�ng Bending Moment) Carriers without Wheel-li�...

  • Page 25: Medium Duty Single Winch Deck Comparison

    Medium Duty Single Winch Deck Comparison Fixed Rail Removable Blade Rails Removable Steel Tubular Rails 8.5 Ton Single Winch Steel Removable Rail LP Deck 8.5 Ton Single Winch Aluminum Fixed Rail LP Deck Dimension Smooth Diamond Dimension Weight 22’ x 96” 3,355 lbs 3,525 lbs 138”...

  • Page 26: Medium Duty Dual Winch Deck Comparison

    Towing & Recovery Carrier Product Manual - Page 26 Medium Duty Dual Winch Deck Comparison 8.5 Ton Dual Winch Aluminum Fixed Rail LP Deck 8.5 Ton Dual Winch Steel Removable Rail LP Deck Dimension Weight Dimension Smooth Diamond 28’ x 96” 2,815 lbs 204”...

  • Page 27: Medium Duty Wheel Lifts & Accessories

    Medium Duty Wheel Lifts & Accessories Wheel Lift W/T-37 Pivoting Wheel Grids & Ball Hitch Plate Painted/ Painted/ Model Type Galvanized Galvanized Max Lift Max Tow Wheel lift L-Arms Painted Painted 3,000 lb 7,500 lb Galvanized Painted 3,000 lb 7,500 lb Painted Painted 3,000 lb...

  • Page 28: Medium Duty Wheel Lift Accessories

    Towing & Recovery Carrier Product Manual - Page 28 Medium Duty Wheel Lift Accessories Wheel Lift Accessories Item# Weight Wheel Lift Accessories Item# Weight Reese Receiver Cams Locks 1001160195 1 lbs 3.5K or 4/5K Available in 2” or 2-1/2” 150 lbs 3K available in 2”...

  • Page 29: Medium Duty Stabilizers

    Medium Duty Stabilizers Stabilizer W/Wheel Lift Stabilizer Model Item# Grids Max Tow Max Lift Weight Model Item# Weight 1001163547 Manual 12,000 lb 5,000 lb 840 lbs Medium Medium STAB-MD 245 lbs 1001163548 T-37 8,000 lb 5,000 lb 840 lbs Stabilizer W/Pintle Hitch Mounting Plate Stabilizer W/Reese Receiver Model Item#...

  • Page 30: Heavy Duty Chassis Requirements

    Towing & Recovery Carrier Product Manual - Page 30 Heavy Duty Chassis Requirements Chassis Requirements 10 Ton Models 15 Ton Models SRS Op�on RBM Minimum 2,000,000 (in-lb) 3,000,000 (in-lb) 900,000 (in-lb) (1,000,000 per rail) (1,500,000 per rail) (450,000 per rail) (Resis�ng Bending Moment) GVWR Minimum 33,000 lbs Total...

  • Page 31: 10 & 15 Ton Deck Comparison

    10 & 15 Ton Deck Comparison 96" (102 DECK) 90" (96 DECK) 6.00 RAISED RAIL 6.00 RUBRAIL 6" HIGH PERMANENT TUBULAR STEEL 96" (102 DECK) 90" (96 DECK) 5.00 RAISED RAIL 6.00 RUBRAIL 5" HIGH REMOVABLE TUBULAR STEEL 10 Ton Single Winch Steel Deck 15 Ton Steel Deck Dimension Weight (lbs)

  • Page 32: Steel Deck Options

    Towing & Recovery Carrier Product Manual - Page 32 Steel Deck Options Standard Duty, Medium Duty, Heavy Duty Fixed Headboard Item# Weight Fixed Headboard Item# Weight Anti-Slip Paint on Top Side Rails 1001228190 1 lb Folding 3-Step Ladder 1001142329 25 lbs Anti-Slip Paint on Approach Tip 1001232775 1 lb...

  • Page 33: Heavy Duty Winch Options

    Heavy Duty Winch Options ● Protective Cage for 20,000 lb Worm Gear Winch ● Cable Roller Guide for 20,000 lb Worm Gear Winch ◦ Item: 1001129907, 52 lbs ◦ Item: 2249000007, 60 lbs ● Fork Lift Stop: Partial Width for 20,000 lb Winch ◦...

  • Page 34: Heavy Duty Wheel Lifts & Accessories

    Towing & Recovery Carrier Product Manual - Page 34 Heavy Duty Wheel Lifts & Accessories Wheel Lift W/T-37 Pivoting Wheel Grids & Ball Hitch Plate Wheel Lift W/Steel Tubular L-Arms & Ball Hitch Plate Painted/ Painted/ Painted/ Painted/ Type Galvanized Galvanized Option Max Tow...

  • Page 35: Heavy Duty Stabilizers

    Heavy Duty Stabilizers Stabilizer W/Wheel Lift Stabilizer Item# Grids Max Tow Max Lift Weight Model Item# Weight 1001163550 Manual 12,000 lb 5,000 lb 840 lbs Heavy STAB-HD 300 lbs 1001163551 T-37 8,000 lb 5,000 lb 840 lbs Stabilizer W/Pintle Hitch Mounting Plate Stabilizer W/Reese Receiver Item# Max Tow...

  • Page 36: Deck Options

    Towing & Recovery Carrier Product Manual - Page 36 Deck Options Bolt-On D-Rings Deck Item# Weight 5/8” D-Rings Aluminum 1001171655 10 lbs Steel 1001171659 10 lbs *Requires Engineering Approval Description Length Model Weight Outside Stakes with Rub Rails 20’ Steel Std.

  • Page 37: Winch

    Winch Worm Gear Winch Sliding Planetary Winch Winch Air Free Spool at Control Station Model Winch Options Weight Standard Duty 8,000 lb. Worm Gear Winch 165 lbs Standard Duty 8,000 lb. Worm Gear Winch W/Air Free Spool 150 lbs Standard Duty, Medium Duty 10,000 lb.
  • Page 38 Towing & Recovery Carrier Product Manual - Page 38 Winch Options Manual Freespool Item# Weight Manual Freespool Item# Weight Single Manual free Spool for 8K/10K Winch 1001187663 5 lbs Dual Manual Free Spool for 8K / 10K Winch 1001187665 13 lbs Single Manual free Spool for 12K Winch 2970000105 10 lbs...
  • Page 39 Headboards Fixed Headboard Item# Weight Deluxe Headboard Item# Weight Deluxe Headboard Item# Weight 37” Headboard 36.5” Headboard* 1001129111 180 lbs 45.5” - 65.50” Headboard 1001189544 230 lbs Designed for Dodge & 1001192987 150 lbs 45.5” Headboard 1001129114 185 lbs Ford F550 Chassis 50.5”...

  • Page 40: Headboard Options

    Towing & Recovery Carrier Product Manual - Page 40 Headboard Options Locking Chain Rack Non-Locking Chain Rack Headboard Options Item# Weight Fuel Can Holder (Delux or Adjustable with Stationary Base) 1001129332 5 lbs Propane Tank Holder (Qty 2) (Deluxe or 45” - 65” Adjustable Headboard Only) 1001189550 10 lbs Fuel Can &...
  • Page 41 Headboard Options Grab Handles Item# Weight Lights Item# Weight Grab Handles Headboard Work Lights 1001176428 5 lbs Not Available on Delux Headboard 1001189548 2 lbs Deluxe Headboard comes with welded on grab handles Towing & Recovery Carrier Product Manual - Page 41...

  • Page 42: Srs (Side Recovery System) Spec Sheet

    Towing & Recovery Carrier Product Manual - Page 42 SRS (Side Recovery System) Spec Sheet STANDARD EQUIPMENT ● 10,000 lb high speed planetary winch ● Winch cable tensioner ● Access winch remote free spool release (manual or air) ● Independent hydraulic stabilizer legs ◦...

  • Page 43: Srs Options

    SRS Options WINCH RAISE LOWER DECK STAB STAB WINCH SRS Options Item# Weight SRS LED Work Lights 1001176429 5 lbs Nylon Strap Extension 50 STRAP50 5 lbs Buzz Box Holder 2002000031 5 lbs Combination Remote with Deck Winch 7295000130 2 lbs Remote for just SRS functions is standard Towing &...

  • Page 44: Tow Hitch Options

    Towing & Recovery Carrier Product Manual - Page 44 Tow Hitch Options Stationary Reese Receiver Pintle Hitch Item# Weight Item# Tongue Weight Max Towing Weight Duplex Pintle Hitch DPH-16B 10 lbs 2” Reese RHS05-MD 500 lbs 5,000 lbs 75 lbs 2-1/2”...

  • Page 45: Lighting Options

    Lighting Options Conneticut Light Package Channel Light Bar Item# Weight Item# Weight Whelen Light Bar 1001137524 35 lbs 96” Wide Deck 1001211686 45 lbs 102” Wide Deck 1001133677 50 lbs Lights Item# Weight Light Bar Item# Weight Rear Subframe Work Lights 1001176430 5 lbs Code 3 Light Bar...
  • Page 46 Towing & Recovery Carrier Product Manual - Page 46 Lighting Options Lights Item# Weight Rear Awareness Indicator Lights (R.A.I.L) 1001145076 10 lbs...

  • Page 47: Switch Panel Options

    Switch Panel Options ● 5 Function Under-Dash Switch Panel ● 3 Function In-Dash Mini Switch Panel ● 3 Function Under-Dash Switch Panel ● 5 Function In-Dash Compact Switch Panel * In-Dash Switch Panels will only be installed when dash space is available ●...

  • Page 48: Remote Control Options

    Towing & Recovery Carrier Product Manual - Page 48 Remote Control Options UPPER ROLL ROLL WINCH LIFT GRID FRONT TILT TILT WINCH ROLL ROLL ROLL REAR WINCH WINCH WINCH TILT TILT TILT TILT WINCH WINCH WINCH ROLL ROLL Remote Control Options Item# Weight 1 Function...

  • Page 49: Storage Options

    Storage Options Toolbox Dimensions W/Side Mount Toolbox Dimensions W/Under Mount Item# Weight Item# Weight Brackets Bracket/ Side Mount Bracket 36” Long x 18” High x 18” Deep 2899000055 125 lbs 36” Long x 18” High x 18” Deep 1001156358 135 lbs 36”...
  • Page 50 Towing & Recovery Carrier Product Manual - Page 50 Storage Options Top Toolbox Storage Tray Item# Weight Top Toolbox Storage Tray Item# Weight 36” Toolbox Storage Tray 2002000048 35 lbs Toolbox Storage Tray with Marker Lights 2590000261 35 lbs 48” Toolbox Storage Tray 2002000049 45 lbs 60”...

  • Page 51: Hydraulic Tank Mounting Brackets

    Hydraulic Tank Mounting Brackets Mounting Brackets Item# Weight Mounting Brackets Item# Weight Standard Mounting Bracket 2178000027 20 lbs Long Mounting Bracket 2178000025 25 lbs Mounting Bracket Item# Weight Mounting Bracket Item# Weight High Mounting Bracket 2178000068 15 lbs Short Mounting Bracket 2178000028 10 lbs Towing &...

  • Page 52: Miscellaneous Towing Options & Accessories

    Towing & Recovery Carrier Product Manual - Page 52 Miscellaneous Towing Options & Accessories LEFT HAND SIDE - REAR Towing Options Item# Weight Towing Options Item# Weight Towing Options Item# Weight TAIL LIGHT HOUSING Air Supply Disconnect 2002000009 10 lbs 7 Way Electrical Plug A7WCON 5 lbs...
  • Page 53 Miscellaneous Towing Options & Accessories Towing Options Item# Weight Towing Options Item# Weight Towing Options Item# Weight Magnetic Tow Lights 10 lbs Safety Triangle Kit 5 lbs Air Compressor Kit 2002000030 50 lbs Towing Options Item# Weight Towing Options Item# Weight Towing Options Item#...
  • Page 54 Towing & Recovery Carrier Product Manual - Page 54 Miscellaneous Towing Options & Accessories MONITOR REAR VIEW/ MOUNT MONITOR BACK-UP ADAPTER CAMERA Towing Options Item# Weight Towing Options Item# Weight 8-Point Tie Down Strap System CAR8PTTD 25 lbs Back up Camera 1001142974 25 lbs Sub Frame Accessories...
  • Page 55 Towing & Recovery Carrier Product Manual - Page 55...
  • Page 56 13224 Fountainhead Plaza Hagerstown, MD 21742 Phone (717) 597-7111 www.jerr-dan.com 5376000196...

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