Albayrak Makine B U Series Operating Manual

Rebar bending machines

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CUTTING

CUTT

CUT

REBAR BENDING

BENDING

BENDIN

MACHINES

B xx U SERIES BENDING MACHINE

R BENDING

NDING

REBAR BENDING

REBAR CUTTING

REBAR BENDING

REBAR CUTTING

REBAR BENDING

REBAR CUTTING

REBA

NES

MACHINES

OPERATING MANUEL

(xx – 26, 36, 42 & 52)

Machinery

Machiner

Machi

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Summary of Contents for Albayrak Makine B U Series

Page 1 CUTTING CUTTING CUTTING CUTTING CUTTING CUTT REBAR BENDING NDING DING DING NDING BENDING BENDING BENDING BENDING BENDIN MACHINES B xx U SERIES BENDING MACHINE R BENDING NDING REBAR BENDING REBAR CUTTING REBAR CUTTING REBAR CUTTING REBAR BENDING REBAR CUTTING REBAR BENDING REBAR BENDING REBAR BENDING REBAR CUTTING...
Page 2 www.ademsan.net...
Page 3 BxxU SERIES BENDING MACHINE OPERATING MANUEL (xx – 26, 36, 42 & 52) www.ademsan.net...
Page 4: Important Warnings
IMPORTANT WARNINGS Operating and maintenance manuals should carefully be read. The machine should only be operated by authorized personnel. The electrical connection should be cut off while controlling and maintaining the machine. All the guidance and explanations in this Manuel should strictly be obeyed. BxxU series mechanical bending machine is designed and manufactured to bend construction rebar only, it should not be used to bend any other material.
Page 5: Control Buttons
CONTROL BUTTONS BUTTON FUNCTION 45° Bending Lever Used in setting 45 degree 90° Bending Lever Used in setting 90 degree 180° Bending Lever Used in setting 180 degree Allows to select between single rebar bending or Single / Program stirrup bending Allows to control the FootSwitch automatically or Manuel / Automatic manually...
Page 6: Technical Data
TECHNICAL DATA SPECIFICATIONS MODEL B26U B36U B42U B52U Maximum Bending - 45 kg/mm2 Engine Power (kW) Volt Weight (kg) Dimensions (cm) 65x75x70 cm 90x80x85 cm 95x85x87 cm 120x100x100 cm Speed (rpm) Power Transmission Mechanical Mechanical Mechanical Mechanical Frequency 50 Hz 50 Hz 50 Hz 50 Hz...
Page 7 REBAR CONNECTION CORRECT TYPES: 1. Single Bar bending with Hood Support Rod & Mandrels: with Hood Support Rod with Mandrels 2. Multiple Bars bending with Hood Support Rod & Mandrels: with Mandrels with Hood Support Rod NOTE: Hood Support Rod should be used when bars with smaller diameter will be bended, while for greater diameters, mandrels should be user.
Page 8 INCORRECT TYPES: NOTE: Never try to bend any bar with incorrect types. OSTIM does not accept any responsibility in these cases. www.ademsan.net...
Page 9: Prohibited Usage
PROHIBITED USAGE During bending operations, you should never stand behind the machine. Anybody should be moved away from the machine. While the machine is running, any materials other than ones to be bended should never put into bending devices. The machine should not be started in wet condition. No bending operation should be carried out in any dimension and quantity other than specified ones in capacity sheet on the machine.
Page 10: Controls And Settings
------------------------------------------------------------------------------ !!! WARNING !!! The machine should be run without vibration. The machine should not be handled in wet environment. Any parts lost or damaged while handling should be reported to OSTIM. While using hoisting and handling equipment, their maximum handling capacity should be considered.
Page 11 to be bended, steel plate of the bending disc should be installed to its front side over bending sledges for safety to prevent it from moving and causing any injury during bending return. The bending sledges are moved forward and backward by means of an adjusting wrench, and it is ensured that the steel plate to be bended is aligned as length of the machine.
Page 12 45 º Bending 90 º Bending 180 º Bending www.ademsan.net...
Page 13 Stirrup º Bending: www.ademsan.net...
Page 14: Maintenance And Lubrication
MAINTENANCE & LUBRICATION It is very important that the machine should be maintained to increase service life of the machine and ensure bending operations safely. We advise that each user should install a reliable system for inspection and maintenance of the machine. The following details are given for reference.
Page 15 ERRORS & RESOLUTION ADVISORY Possible errors and advisory resolutions are listed above. ------------------------------------------------------------------------------ !!! WARNING !!! In case that switchboard of the machine should be opened to eliminate any faults, and to identify any electrical failures of the machine, its power should be switched off, and it should be checked by skilled people.
Page 16 1. The plug may be removed. 1. Check the plug. Despite the foot 2. The lever switch may be 2. Check the plug. If it is lever is pressed, the failed. failed, replace it. machine fails to 3. The contacts may be failed 3.
Page 17: Mechanical Drawing
MECHANICAL DRAWING www.ademsan.net...
Page 18: Spare Parts List
SPARE PARTS LIST* PART PART PART NAME PART NAME CODE CODE MB36-01 MAK�NE GÖVDES� MB36-35 LEFT/R�GHT BUTONU MB36-02 REDÜKTÖR MB36-36 TAKIM SANDI�I MB36-03 REDÜKTÖR GÖVDES� MB36-37 220 VOLT KONTROL S�GORTASI MB36-04 Z5 P�NYON D��L� MB36-38 380 VOLT S�GORTA MB36-05 RULMAN 6018 90x140x24 MB36-39 KONTAKTÖR MB36-06...
Page 19: Power Diagram
POWER DIAGRAM CONTROL DIAGRAM www.ademsan.net 19...
Page 20 BEND BEND REBAR BENDING REBAR BENDIN REBAR BEN REBAR MACHINES MACHINES MACHIN...
Page 21: Kullanma Klavuzu
CUTTING CUTTING CUTTING CUTTING CUTTING CUTT DEMİR BÜKME NDING DING DING NDING BENDING BENDING BENDING BENDING BENDIN MAKİNELERİ MB (26, 36, 42, 52) SERİSİ R BENDING NDING REBAR BENDING REBAR CUTTING REBAR CUTTING REBAR CUTTING REBAR BENDING REBAR CUTTING REBAR BENDING REBAR BENDING REBAR BENDING REBAR CUTTING...
Page 22 www.ademsan.net www.ademsan.net...
Page 23 Büküm kzaklar Swicht ayar pimleri Büküm orta disk Kzak ayar civatalar seçim �alteri Sa� sol Derece ayar tu�lar Acil Stop büküm Tekli / çoklu Manüel/ Otomatik butonu Sand� Yedek Parça Önemli Uyarlar Kullanma ve bakm klavuzu mutlaka okunmaldr. Makinede sadece yetkili ki�iler çal�maldr. Makinenin her türlü...
Page 24 Güvenlik için topraklama ba�lants yaplmaldr. Topraklama ba�lants yaplmadan makine çal�trlmamaldr. Topraklama Hattnn ba�lanmas: Topraklama kablosu varsa topraklama hattna, topraklama hatt yok ise ucuna bakr levha veya çubuk ba�lanm� (minumum 16 ) metali mümkün oldu�unca derin ve nemli topra�a gömülmeli veya topra�a gömülmü� olan metallere ba�lanmaldr. MAK�NEN�N ÇALI�TIRILMASI: Makinenin montaj...
Page 25 TEKN�K VER�LER BÜKME MAK NELER ÖZELL KLER Model MB-26 MB-36 MB-42 MB-52 Maksimum Büküm Kapasitesi 45 kg/mm Motor Gücü(KW) Voltaj (Volt) 380/220 380/220 A�rlk (kg) Ölçüler (cm) 65*75*70 90*80*85 95*85*87 120*100*100 Hz (rpm) Güç Aktarm Mekanik Mekanik Mekanik Mekanik Garanti 2 Yl 2 Yl 2 Yl...
Page 26 Demirlerin Makine Üzerine Yanl� Ba�lant �ekli: www.ademsan.net...
Page 27 Demirlerin Makine Üzerine Do�ru Ba�lant �ekilleri: Bükülecek demirin dayama kolu yardmyla makine üzerine sabitleme �ekli �ekil 3 Bükülecek demirin büküm burçlar yardmyla makine üzerine sabitlenme �ekli �ekil 4 ot: �nce demir bükümü için dayama kolu kullanlmaldr. Kaln demir bükümlerinde büküm toplarnn kullanlmas...
Page 28 �alterden kesilmelidir. Bükülecek demirin makine üzerine do�ru sabitlenmelidir. Siperlikle büküm burcu ve pimlerle sabitleme �ekilleri GARANTi KAPSAMI Albayrak Makine , sadece a�a�daki ko�ullara uyulmas �artyla garanti ve sorumlulu�u kabul eder. -Makine üzerinde bulunan dayama kolu kullanlmaldr. -Uyarve ikazlara uyulmaldr.
Page 29 MAK�NEN�N TA�INMASI: Makine ta�nrken yanlarda bulunan halkalardan ba�lanarak kaldrlmal ve ta�nmaldr. Forklift ile ta�ma yaplacaksa altta bulunan bo�luklara forklift ayaklar yerle�tirilmeli ve bu �ekilde ta�nmaldr. UYARI!!! Makine vibrasyonsuz hareket ettirilmelidir. Makine slak ortamda ta�nmamaldr. Ta�ma srasnda kaybolan veya hasar gören parçalarn raporlandrlarak üreticiye bildiril mesi gerekir.
Page 30 Ayar i�lemi bittikten sonra pimi, büküm diskinin takld� milin göbe�ine taklarak, bükece�iniz demirin çapna uygun büküm burcunu pimin üzerine yerle�tiriniz. Bükece�iniz demirin kaln- l�na göre uygun bo�lu�u sa�layacak �ekilde büküm diski üzerindeki deliklerden birine di�er pimlerden birini takarak uygun olan büküm toplarndan birini pim üzerine yerle�tiriniz. Büke- ce�iniz demiri makine üzerine yerle�tirip, yine büküm pimlerinden birini büküm kzaklar...
Page 31 45 Derece Bükümü 90 Derece Bükümü 180Derece Bükümü www.ademsan.net...
Page 32 UYARI !!! Hatalarn gidilerilmesi nedeniyle makinenin elektrik arzasnn tespiti için elektrik panosunun açlmas gerekti�i durumlarda makinenin elektrik ba�lants mutlaka kesilmeli ve ehliyetli ki�iler tarafndan arza tespiti yaplmmaldr. MAK�NE BAKIM VE YA�LAMA UYARILARI Makine servis ömrünü artrmak ve güvenli büküm yaplmasn sa�lamak için bakmn do�ru �ekilde yaplmas...
Page 33 Makine Çal�myor 1. Makinenin ba�lan� 1.Fazlar kontrol ettiriniz. elektrik �ebekesine eksik faz 2.Butonu kontrol ediniz. gelebilir Baslysa buton üzerindeki 2. Acil Stop butonu basl ok yönünde çevirerek açnz. olabilir 3.Motor koruma �alterini 3. Motor koruma �alteri kontrol ediniz. �alter atm�sa atm�...
Page 34 Makine ses yapyor 1.Rulmanlar bozulmu� 1.Rulmanlar kontrol ediniz. olabilir. 2.Pervane kapa�n kontrol 2.Motor pervane kapa� ediniz. sürtebilir. 3.Di�lileri kontrol ediniz. 3.Di�liler krlm� olabilir. 4.Rediktör ya�n kontrol 4.Rediktörde ya� kalmam� ediniz. olabilir. 5.�ebekeedeki fazlar kontrol 5.Makinenin ba�l oldu�u ediniz. elektrik �ebekesine eksik faz 6.Bükülen demiri kapasite geçebilir.
Page 35 Makine Çal�myor 1. Makinenin ba�lan� 1.Fazlar kontrol ettiriniz. elektrik �ebekesine eksik faz 2.Butonu kontrol ediniz. gelebilir Baslysa buton üzerindeki 2. Acil Stop butonu basl ok yönünde çevirerek açnz. olabilir 3.Motor koruma �alterini 3. Motor koruma �alteri kontrol ediniz. �alter atm�sa atm�...
Page 36 MERKEZ Ferhatpaşa Mah. 73. Sokak No: 54 / A - 5 Ataşehir - İSTANBUL / TÜRKİYE Tel: +90 216 660 00 09 Fax : +90 216 660 00 09 İSTANBUL ŞUBE İkitelli Org. San. Böl. Eskop San. Sit. C5 Blok No: 225 İkitelli - İSTANBUL / TÜRKİYE Tel: +90 212 549 12 40 Fax : +90 212 549 12 41 FABRİKA...

This manual is also suitable for:

B26u B36u B42u B52u