C. Davis Systems CDS-LC Operation Manual

Wire terminator station

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C. Davis Systems
INTRODUCTION
.............................................................................................................................................
1
SECTION 1
1.0
SAFETY.................................................................................................1-1
1.1
EMERGENCY........................................................................................1-1
1.2
Know your machine................................................................................1-1
1.3
Power Supply.........................................................................................1-1
1.4
Keep guards in place.............................................................................1-1
1.5
Wear safety goggles..............................................................................1-1
1.6
Keep Work Area clean...........................................................................1-1
1.7
Avoid Dangerous Environment..............................................................1-1
1.8
Keep Visitors away from work area.......................................................1-1
1.9
Do Not Abuse Cords..............................................................................1-1
1.10
Disconnect Machine...............................................................................1-1
1.11
Remove Tools........................................................................................1-1
1.12
Sharp Objects........................................................................................1-1
SECTION 2
2.0
SYSTEM DESCRIPTION.......................................................................2-1
2.1
Feeder ...................................................................................................2-1
2.2
Crimper...................................................................................................2-2
2.3
Funnel....................................................................................................2-2
2.4
Contact Positioner..................................................................................2-2
SECTION 3
3.0
INSTALLATION.....................................................................................3-1
3.1
Set-Up....................................................................................................3-1
SECTION 4
4.0
SYSTEM OPERATION..........................................................................4-1
4.1
Pre-Start Check List...............................................................................4-1
4.2
Start-Up Procedures..............................................................................4-1
4.3
Operation Description............................................................................4-2
4.4
Operation...............................................................................................4-2
4.5
Shut-Down Procedure............................................................................4-2
4.6
Emergency.............................................................................................4-2
M O D E L C D S - L C
OPERATIONS MANUAL

TABLE OF CONTENTS

Model #CDS-LC C. Davis Systems Inc., Operations Manual
CDS-LC

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Summary of Contents for C. Davis Systems CDS-LC

  • Page 1: Table Of Contents

    1.12 Sharp Objects..................1-1 SECTION 2 SYSTEM DESCRIPTION...............2-1 Feeder ....................2-1 Crimper....................2-2 Funnel....................2-2 Contact Positioner..................2-2 SECTION 3 INSTALLATION..................3-1 Set-Up....................3-1 SECTION 4 SYSTEM OPERATION................4-1 Pre-Start Check List................4-1 Start-Up Procedures................4-1 Operation Description................4-2 Operation....................4-2 Shut-Down Procedure................4-2 Emergency.....................4-2 Model #CDS-LC C. Davis Systems Inc., Operations Manual...
  • Page 2 C. Davis Systems CDS-LC SECTION 5 TROUBLESHOOTING................5-1 SECTION 6 MAINTENANCE..................6-1 Maintenance Procedures...............6-1 Crimper Disassembly................6-1 Contact Sensor Adjustment (not typical on LC models)......6-2 Sensor Amplifier Adjustment SECTION 7 7.0 SPARE PARTS Model #CDS-LC C. Davis Systems Inc., Operations Manual...
  • Page 3 CDS-LC INTRODUCTION This manual provides the information required for operation and maintenance of C. DAVIS SYSTEMS wire terminator station CDS-LC. Information includes: description, receiving inspection and installation, machine operation, preventive maintenance, adjustments, and repair and replacement parts lists. When it is necessary to replace parts within the Crimper, always refer to the parts list supplied with the Crimper being used.
  • Page 4: Safety

    After maintenance or servicing, check the area for tools left in or on the machine. 1.12 Sharp Objects should not be used in the bowls as they can scratch the bowls' surface and restrict proper contact movement. Model #CDS-LC C. Davis Systems Inc. Operations Manual...
  • Page 5: 2.0 System Description

    Crimp Head. The Escapement mechanisms have sensors mounted in them to keep a steady supply of contacts in Que. When the sensor detects the Escapement is full the feeder bowl will shut off. Model #CDS-LC C. Davis Systems Inc. Operations Manual...
  • Page 6: Crimper

    Contact Positioner A contact positioner extends through the funnel base and into the indenter housing of the crimper. The positioner ensures that the contact will be centered in the indenters prior to gripping. Model #CDS-LC C. Davis Systems Inc. Operations Manual...
  • Page 7: Installation

    3.1.5 Connect feed tube line into upper hole of reject “y” on the back of the crimp head. Connect tank and tube to lower hole reject “y”. Note: Reject tank will need to be emptied periodically as jamming will result. Model #CDS-LC C. Davis Systems Inc. Operations Manual...
  • Page 8: System Operation

    (approximately 3/4" from top). Overfilling will jam the bowl. 4.2.2 Connect the Air Supply (100 - 120 PSI) at the back of the machine (item #5). 4.2.6 Check air pressure to the machine to make sure it is correct. Model #CDS-LC C. Davis Systems Inc. Operations Manual...
  • Page 9: Operation Description

    If the machine is to be dormant for an extended period of time, unplug the power cord and remove the air supply to prevent condensation in air lines. Model #CDS-LC C. Davis Systems Inc. Operations Manual...
  • Page 10: Troubleshooting

    Contact stuck in the Turn OFF machine, feed tube shake feed tube to loosen contact. Feed tube obstruction Remove & clean tube, and inspect shuttle at tube connection. Escapement jam Refer to Maintenance Section 6.5. Model #CDS-LC C. Davis Systems Inc. Operations Manual...
  • Page 11 Bowl mounting bolt not tight. Bowl vibration does Check power check power supply not come on and Bowl driver fuse. Fuse is located in electrical box on the bowl controller, #6005.1. Model #CDS-LC C. Davis Systems Inc. Operations Manual...
  • Page 12: Maintenance

    Replace filter, as necessary. 6.1.2 The Crimper should be inspected periodically to determine wear. Lubricate with KRYTOX high performance lubricant, as required. Model #CDS-LC C. Davis Systems Inc. Operations Manual...
  • Page 13: Crimper Disassembly

    Now the crimp tool may be accessed. Do not remove the screws from the crimper body. To remove crimper, Remove main screws (#8 & 16) and gently remove crimp tool. Model #CDS-LC C. Davis Systems Inc. Operations Manual...
  • Page 14 LED should be off. There may also be other amplifiers located in the electrical box. They are to be set in the same manor above. The CDS-LC model machine may not use a fiber optic sensor at all depending on the contact.
  • Page 15 Escapement. The fiber optic sensor should never stick into the track. To set the fiber optic sensor, refer to section 6.4. Model #CDS-LC C. Davis Systems Inc. Operations Manual...
  • Page 16: Sensor Amplifier Adjustment

    ¼’ Reject “y” 2 weeks CDS-P012 ¼” Feeder Tube (per ft.) 2 weeks CDS-P027 Quick Exhaust Valve 3 weeks CDS-P115 Booster 2 weeks *Please call for pricing *Lead times may vary depending on quantity Model #CDS-LC C. Davis Systems Inc. Operations Manual...
  • Page 17 C. Davis Systems CDS-LC Model #CDS-LC C. Davis Systems Inc., Project #3524 Operations Manual April, 20 Page 1 of 1...

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