Table of Contents
Summary of Contents for ALDI WORKZONE TITANIUM+ PLASMA 35
- Page 1 Instruction Manual 35 AMPS PLASMA CUTTER IMPORTANT: Read carefully before use Keep for future reference AFTER SALES SUPPORT 1300 777 137 service@actionspares.com.au YEAR WARRANTY Version number ： 001 MODEL: PLASMA 35 PRODUCT CODE: 60485 04/2018...
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Page 2: Table Of Contents
Contents INTENDED USE ..................... PARTS DESCRIPTION .................. PACKAGE CONTENT LIST ................4 SYMBOLS ...................... 5 GENERAL SAFETY WARNINGS ..............6 RATING PLATE....................OPERATION ....................8 CLEANING, MAINTENANCE AND STORAGE ..........9 DISPOSAL ..................... 10 TROUBLESHOOTING ................... 11 TECHNICAL DATA ..................12 RESIDUAL RISKS.................. -
Page 3: Intended Use
This product is intended for domestic DIY use only, and is not intended for commercial, industrial or trade use. Recommended for use with the ALDI 50L Air Compressor (available exclusively at ALDI Stores). 2. PARTS IDENTIFICATION Fig.1... -
Page 4: Package Content List
PACKAGE CONTENT LIST PLASMA CUTTER 1. Carry handle 2. Air pressure gauge 3. Over temperature lamp 4. Current adjustment control 5. Air pressure regulator 6. Earth connector 7. Plasma torch switch connector 8. Plasma torch connector 9. Power ON/OFF switch 10. - Page 5 PACKAGE CONTENT LIST PLASMA CUTTER A. 1 x Plasma cutter B. 1 x PT-31 Plasma torch assembly C. 1 x Earth clamp assembly D. 1 x Instruction manual E. 1 x Warranty card WARNING! Danger of suffocating! Packing materials are not toys! Children must not play with plastic bags! IF ANY PARTS ARE MISSING OR DAMAGED, PLEASE CONTACT ACTION SPARES 1300 777 137...
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Page 6: Symbols
SYMBOLS PLASMA CUTTER 4. SYMBOLS Symbols are used in this manual and/or on the product to attract your attention to possible risks. These symbols and the explanations that accompany them must be understood. Warning/Caution. Risk of fire. Read instruction Australian regulatory manual. -
Page 7: General Safety Warnings
GENERAL SAFETY WARNINGS PLASMA CUTTER 5. SAFETY WARNINGS WARNING! READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all instructions listed below, may result in electric shock, fire and/ or serious personal injury. 5.1 GENERAL The user of this plasma cutter is responsible for his own safety and the safety of others. - Page 8 GENERAL SAFETY WARNINGS PLASMA CUTTER risk. Make sure that the area around the work piece is clear of all inflammable materials. It is advisable to have a fire extinguisher to hand. 5.4 WORK AREA Ensure a clear work area with unrestricted movement for the operator.
- Page 9 GENERAL SAFETY WARNINGS PLASMA CUTTER parts in the vicinity. Avoid direct contact with the welding circuit. The no load voltage between the earth clamp and the torch can be dangerous under certain circumstances. 5.9 FOR ADDITIONAL PROTECTION FROM ELECTRIC SHOCK It is recommended that this tool be used in conjunction with a residual current device (RCD) with a rated residual current of 30mA or less.
- Page 10 GENERAL SAFETY WARNINGS PLASMA CUTTER 5.13 SAFETY GLASSES After cutting use safety glasses when brushing, chipping grinding the slag from the cut. 5.14 OTHER PERSONS Ensure that other persons are screened from the welding arc and are at least 15 metres away from the work piece. Always ensure that the welding arc is screened from onlookers, or people just passing by.
- Page 11 GENERAL SAFETY WARNINGS PLASMA CUTTER properly and perform its intended function. Check for breakage of parts and any other conditions that may affect its operation. Any part that is damaged should be properly repaired, or replaced, by an authorised service centre. 5.19 HANDLING Ensure the handle is correctly fitted and always use safe lifting practices when lifting.
- Page 12 GENERAL SAFETY WARNINGS PLASMA CUTTER generate a dangerous accumulation of no-load voltage between two different electrode holders or torches, the value of which may reach double the allowed limit. 5.23 MAINTENANCE and CLEANING Maintenance operations including cleaning, changing/ checking consumables Etc. SHALL be carried out with the plasma cutter switched OFF, disconnected from the mains supply and the air supply disconnected.
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Page 13: Rating Plate
RATING PLATE PLASMA CUTTER will activate and cut off the welding current. If the overload cut out protector activates leave the plasma cutter for at least 15 minutes to cool down before further use. 6. THE RATING PLATE The rating plate is fitted to the plasma cutter and displays the following symbols and information. -
Page 14: Operation
OPERATION PLASMA CUTTER 7. OPERATION WARNING! Any maintenance operation including cleaning, changing/checking consumables etc. SHALL be carried out with the plasma cutter switched off, disconnected from the mains supply and the air supply disconnected. Each time you use the plasma cutter check all consumable items thoroughly. A worn Tip/Nozzle is indicated by an elongated or oversized orifice. - Page 15 OPERATION PLASMA CUTTER • Attach the earth clamp of the earth clamp and cable assembly (13) to the work piece to be cut and ensure a good electrical contact. • Connect the yellow connector of the plasma torch assembly (12) to the plasma torch connector (8) and tighten.
- Page 16 OPERATION PLASMA CUTTER • Push and hold the button on the plasma torch to begin the cut. • Release the button to end the cut. 7.3 CUTTING TECHNIQUE WARNING! The following section on the operation of the plasma cutter is a general guide only. The use of a plasma cutters by an inexperienced person can be extremely dangerous.
- Page 17 OPERATION PLASMA CUTTER Piercing thickness is dependent on the output of the machine and is generally 50% of the rated cutting thickness of the power source. It is important to direct the arc away from the operator when establishing the arc as sparks and molten material will be ejected from the point of contact.
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Page 18: Cleaning Maintenance And Storage
CLEANING, MAINTENANCE AND STORAGE PLASMA CUTTER NOTE: If the duty cycle of the machine is exceeded the thermostatic protection will activate. WARNING! When you have finished cutting, switch off the plasma cutter. Do not put the torch down with the plasma cutter switched on. When leaving the plasma cutter unattended, move the On/Off switch to the Off position and disconnect it from the mains supply. - Page 19 CLEANING, MAINTENANCE AND STORAGE PLASMA CUTTER 8.2.2 PLASMA TORCH The plasma torch fitted as standard is compatible with industry standard type PT31. Consumable items such as torch head, electrodes, distributors, tips and shrouds are available from specialist welding outlets, on line or Action Spares through our after sales support number 1300777137.
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Page 20: Disposal
DISPOSAL PLASMA CUTTER 8.3 STORAGE Store the equipment and accessories out of children’s reach in a dry place. If possible store the plasma cutter in the original packaging. 9. DISPOSAL 9.1 DISPOSING OF THE PACKAGING Recycling packaging reduces the need for land fill and raw materials. Reuse of recycled material decreases pollution in the environment. -
Page 21: Troubleshooting
TROUBLESHOOTING PLASMA CUTTER 10. TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION • No Power • Turn power switch and mains • Air supply • Job not earthed correctly • Check that air supply is • Tip of torch not in contact connected and is at correct with the job pressure. - Page 22 TROUBLESHOOTING PLASMA CUTTER • Cutting speed too slow • Increase speed until problem • Lack of air flow while solved. cutting • You may need a larger air • Worn torch consumables compressor which can • Duty cycle of the plasma maintain the required Arc stops while cutting cutter exceeded.
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Page 23: Technical Data
PLASMA CUTTER TECHNICAL DATA/RESIDUAL RISKS 11. TECHNICAL DATA Model: PLASMA 35 Input Voltage: 240V A.C. 50Hz Maximum Effective Supply Current: 9.3 Amps Rated Duty Cycle: 15% @ 35 Amps Current range: 13.5-35 Amps Cutting Thickness: 10mm in mild steel Required Air Pressure: 0.4-0.5 Mpa (60-70 PSI) Required air flow: 80 L/Min (3cfm) - Page 24 PLASMA CUTTER 1300 777 137 AFTER SALES SUPPORT service@actionspares.com.au PLASMA 35 60485 04/2018...
- Page 25 Model: PLASMA 35 PRODUCT CODE: 60485 04/2018...
- Page 26 ALDI guarantees that our exclusive brand products are developed to with this product, please return it to your nearest ALDI store, within 60 days from the date of purchase, for a full refund or replacement or take advantage of our after sales support by calling the supplier‘s Customer Service Hotline.