Aussie Pumps RAPTOR EXTREME Series Safe Operator Instruction Manual

Mine boss hydro-blasters

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AUSSIE SAFE BLASTING
RAPTOR EXTREME
Mine Boss Hydro-Blasters
SAFE OPERATOR INSTRUCTION MANUAL
AUG 2019
SAFETY NO.1
Read this manual
before using this
blaster
Covers:
Raptor 18
Raptor 21
Raptor 24
REF: ARAPEXT_MANVER1

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Summary of Contents for Aussie Pumps RAPTOR EXTREME Series

  • Page 1 AUSSIE SAFE BLASTING RAPTOR EXTREME AUG 2019 Mine Boss Hydro-Blasters SAFE OPERATOR INSTRUCTION MANUAL SAFETY NO.1 Read this manual before using this blaster Covers: Raptor 18 Raptor 21 Raptor 24 REF: ARAPEXT_MANVER1...
  • Page 2: Blaster Risk Assessment

    AUSSIE SAFE BLASTING Aussie Pumps August 2019 AUSSIE HIGH PRESSURE BLASTER RISK ASSESSMENT MODELS: In line with the National Occupation Health & Safety Commission’s requirements the data below applies to the following Aussie high pressure water blaster models: Raptor Extreme 18 (Class B) ...
  • Page 3 AUSSIE SAFE BLASTING Aussie Pumps August 2019 Risks associated with operating a high pressure cleaner … for use in daily SAFE WORK METHOD STATEMENT Risk Hazard Risk Controls Rating  Entanglement with hose Personal injury of the Warning stickers (tripping, falling) operator or bystanders ...
  • Page 4: Table Of Contents

    AUSSIE SAFE BLASTING Aussie Pumps August 2019 AUSSIE ECO CLEAN RAPTOR OPERATOR & MAINTENANCE INSTRUCTIONS Contents: Troubleshooting ............10 Blaster Risk Assessment ..........2 Personal Protective Equipment ......... 11 Warranty ..............4 Operator’s Hand signals ..........12 Safety precautions ............5 Accident Reporting ............
  • Page 5: Safety Precautions

    AUSSIE SAFE BLASTING Aussie Pumps August 2019 SAFETY PRECAUTIONS - IMPORTANT NEVER direct the spray jet at any surface that may 10. DO NOT attempt to disconnect any hose or contain asbestos material. coupling with pressure still in the hose.
  • Page 6: Assembly & Preparation For Use

    AUSSIE SAFE BLASTING Aussie Pumps August 2019 ASSEMBLY AND PREPARATION FOR USE Before proceeding with assembly of your new Aussie Eco Machine Preparation (initial start-up) Raptor high pressure blaster, check that all parts listed Check the oil in the pump. With the machine on a below are included.
  • Page 7: Before Starting The Machine

    AUSSIE SAFE BLASTING Aussie Pumps August 2019 supply hose to machine. Use a 25mm (minimum) 7. Pull trigger of gun while starting the engine. hose . Flush out hose before connecting to remove 8. Select ’Power ON’ button on control panel and then any obstructions.
  • Page 8: Stopping The Machine

    AUSSIE SAFE BLASTING Aussie Pumps August 2019 Pressure begins when the gun trigger is squeezed. STORAGE Store the washer in an upright position, preferably drained KEEP THE MACHINE OUT OF MOISTURE LADEN of water if there is a danger of freezing (or fill with anti- ATMOSPHERES freeze).
  • Page 9: Grit Blaster Instructions (Optional Accessory)

    AUSSIE SAFE BLASTING Aussie Pumps August 2019 AUSSIE GRIT BLAST INSTRUCTIONS (optional accessory) GRIT BLAST HEAD SET UP INSTRUCTIONS WARNING: To reduce the risk of injury, always protect eyes and face with safety glasses and mask, and hands and arms with heavy work gloves when spraying abrasive materials.
  • Page 10: Troubleshooting

    AUSSIE SAFE BLASTING Aussie Pumps August 2019 TROUBLE SHOOTING GUIDE (for engine troubleshooting refer to engine manual) FAULT CAUSE REMEDY Pump sucking air Check water supply & possibility of air ingress. Valves sticking Check & clean or replace if necessary Unloader valve seat faulty Check &...
  • Page 11: Personal Protective Equipment

    Comfort, function & Safety … at an affordable price protective equipment is issued, instruction and training Aussie Pumps supply a full range of personal safety should be provided regarding its correct use and protection gear rated to 500 BAR (7,300 psi)… call for maintenance.
  • Page 12: Operator's Hand Signals

    AUSSIE SAFE BLASTING Aussie Pumps August 2019 OPERATOR’S HAND SIGNALS This section provides a set of hand signals for communication  Medical Recommendation. when carrying out water jetting operations. If an accident occurs where pressurised water penetrates or appears to have penetrated the skin, medical assistance should be sought immediately.
  • Page 13: Parts Identification & Replacement Parts

    AUSSIE SAFE BLASTING Aussie Pumps August 2019 PARTS IDENTIFICATION & REPLACEMENT PARTS Raptor 18 Raptor 21 Raptor 24 Position Part No Description Nozzles M0124006210 HP CERAMIC TIP NOZZLE (15°ANGLE, TIP SIZE 030) M0124006310 HP CERAMIC TIP NOZZLE (15°ANGLE, TIP SIZE 035) M0124006410 HP CERAMIC TIP NOZZLE (15°ANGLE, TIP SIZE 040)
  • Page 14: Resetting The Safety Valve

    AUSSIE SAFE BLASTING Aussie Pumps August 2019 Resetting the Safety Valve … ONLY TO BE CARRIED OUT BY QUALIFIED SERVICE TECHNICIAN SAFETY VALVE UNLOADER The safety valve prevents damage to the pump seals and With the pump running at the required pressure, valves caused by a pressure spike.
  • Page 15: Pump Parts

    AUSSIE SAFE BLASTING Aussie Pumps August 2019 PUMP PARTS RA1850, RA2150, RA2450 Kit No. Part Number Description Pieces BKIT211 B089840973 Valve Cap kit BKIT146 B089816973 Oil seal kit BKIT210 B089839973 Sight glass, O ring & gasket kit Order the right part first time …...
  • Page 16: Warnings

    WARNINGS OVERSPEEDING HIGH PRESSURE SETTING Do not operate machine at over 2400 rpm (engine The high pressure pump is factory set to operate at speed). its rated pressure. Over speeding can cause serious pump damage. DO NOT ADJUST. Tampering with the pressure regulator will void warranty and can be DANGEROUS.

This manual is also suitable for:

Raptor extreme 18Raptor extreme 21Raptor extreme 24

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