Gardner Denver biovac 106 with 2 L Container Operation Manual
Gardner Denver biovac 106 with 2 L Container Operation Manual

Gardner Denver biovac 106 with 2 L Container Operation Manual

Aspiration systems

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Operation Manual
Translation of the german original manual
Aspiration Systems
Models:
► biovac 106
with 2 L Container
► biovac 106
with 4 L Container
(EN)
112037
2017-04-10

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Summary of Contents for Gardner Denver biovac 106 with 2 L Container

  • Page 1 Operation Manual (EN) Translation of the german original manual Aspiration Systems Models: ► biovac 106 with 2 L Container ► biovac 106 with 4 L Container 112037 2017-04-10...
  • Page 2 Am Vogelherd 20 Reprinting or reproduction of this manual, 98693 Ilmenau including extracts, is not allowed without the Germany prior written permission of Co. Gardner Denver T +49 3677 604 0 Thomas GmbH. F +49 3677 604 131 welch.emea@gardnerdenver.com All rights under the copyright laws are www.welchvacuum.com...
  • Page 3: Table Of Contents

    Contents Contents Important Information ........................... 4 General information ..........................4 Target groups ............................4 Intended Use ............................4 Use for an Unauthorized Purpose ......................4 Safety Devices ............................5 Meaning of the Warning notes ........................ 5 Product Standards, Safety Regulations ....................5 Basic Safety Instructions ........................
  • Page 4: Important Information

    Important Information Important Information General information The biovac 106 Aspiration Systems conforms to the: 2006 / 42 / EC Machinery Directive 2014 / 30 / EU Electromagnetic Compatibility Directive The CE sign is located on the rating plate. Observe the binding national and local regulations when fitting the system into installations.
  • Page 5: Safety Devices

    Important Information Safety Devices Measures such as the following are for the safety of the operating personnel: operating mode S1 (with grounding connector) integrated fuse in the vacuum pump closed housing intact collecting tank insertion of a particle filter suitable for the work task Meaning of the Warning notes Take note of the warning notes.
  • Page 6: Basic Safety Instructions

    Basic Safety Instructions Basic Safety Instructions General information WARNING ! Warning notices must be observed. Disregarding them may lead to damage to health and property. The biovac 106 Aspiration Systems must be operated by personnel who can detect im- pending dangers and take action to prevent them from materialising. The manufacturer or authorized workshops will only service or maintain the aspiration sys- tems if it is accompanied by a fully completed damage report.
  • Page 7: Hazardous Substances

    Basic Safety Instructions Hazardous Substances The responsibility for using the biovac aspiration systems rests with the operator. Hazardous substances in the gases to be pumped can cause personal injuries and property damage. Pay attention to the warning notices for handling hazardous substances. The local regulations apply in foreign countries.
  • Page 8: Description

    Description Description Design ►Aspiration System biovac 106 with secretion glass container 2 liters A filter holder for a PTFE filter is located between the secretion glass container (1) and the diaphragm pump (2). Filters down to a minimum pore size of 0.22 µm may be inserted in this holder.
  • Page 9: Function

    Description ►Aspiration System biovac 106 with secretion PP - container 4 liters Between secretion - PP container (1) and membrane pump (2) is a inline filter (10) with a pore size of 0.22 microns to protect the membrane pump against pollution caused by fine solid particles and aerosols.
  • Page 10: Materials Of The Medium-Affecting Pump Parts

    Description Materials of the medium-affecting pump parts Component Materials Seal EPDM Screw fitting / Connecting element PVDF, PP Valve PEEK Formed diaphragm Elastomer + PTFE Layer Vacuum hose PTFE Connection head / Pump head PTFE with carbon-fibre reinforcing electrically conductive (with manufacturer's certificate of electrical conductivity) Material resistance to aggressive media see: Publisher Hoppenstedt Publishing (18.
  • Page 11: Technical Data

    Technical Data Technical Data Dimensions Fig. 2 Dimension - biovac 106 with secretion glass container 2 liters Fig. 3 Dimension - biovac 106 with secretion PP - container 4 liters 112037...
  • Page 12: Device Data

    It is the responsibility of the user to determine the suitability of the product for the intended use and the user as- sumes all risk and liability whatsoever in connection therewith. Gardner Denver Thomas GmbH does not warrant, guarantee or assume any obligation or liability in connection with this information.
  • Page 13: Installation And Operation

    Installation and Operation Installation and Operation Unpacking Carefully unpack the biovac 106 Aspiration System. Check for: Transport damage, Conformity with the specifications of the supply contract (type, electrical supply data), Completeness of the delivery. Please inform us without delay if there are discrepancies between the delivery and the con- tractually agreed scope of delivery, or if damage is detected.
  • Page 14: Connection Schematic - Biovac 106

    Installation and Operation Connection schematic – biovac 106 5.2.1 Secretion glass container 2 Liters Basic unit biovac 106 complete Order no. 112573 handvac professional Order no. 112523-1 Order no. 112580 Secretion PP - Container 4 Liters Basic unit biovac 106 complete Order no.
  • Page 15: Storage

    Installation and Operation Procedure: 1. The biovac aspiration systems is switched on and off at the operating switch (illuminated rocker switch). 2. Set mode selector switch to "Hand". 3. For operation using the optional foot switch, set the selector switch to the "Foot" position and actuate that switch.
  • Page 16: Maintenance And Servicing

    Maintenance and Servicing Maintenance and Servicing General Requirements Repairs of the biovac 106 Aspiration Systems may only be performed by the manufacturer or authorized workshops. The prerequisites are a complete and factually correct damage re- port, and a clean and, if necessary, a decontaminate device. Send in defective devices for repair either to the manufacturer or to an authorized workshop.
  • Page 17: Assembly

    Maintenance and Servicing 6.2.1.2 Assembly Assembly takes place in reverse sequence. Use care when carrying out these activities, and check for the proper fit of the couplings. 6.2.1.3 Test Connect a vacuum measuring device to the intake port and check the ultimate pressure. If the device is working properly, then the figure stated in the technical data must be attained within a maximum of one minute.
  • Page 18: Assembly

    Maintenance and Servicing WARNING ! Renew defective parts, if necessary! Wear protective gloves! Parts must be renewed at the intervals stated in this Operating Manual or as speci- fied by the user internally! Do not clean with compressed air! 6.2.2.2 Assembly (see Fig.
  • Page 19: Maintenance By The Manufacturer

    Maintenance and Servicing WARNING ! When repairing contaminated units, be sure to observe the applicable user specifica- tions regarding decontamination as required. Provide full information about the type of contamination and the used materials and clean the pump thoroughly before handing it over to third parties. Maintenance by the Manufacturer Repairs and maintenance going beyond the extent of the work described in chapter 6.2 or reconditioning or modification may only be performed by the manufacturer or authorized...
  • Page 20: Troubleshooting

    Troubleshooting Troubleshooting Only manufacturing firm and authorized service workshops may work in the biovac 106 Aspiration System and accessory components during the warranty period. Remedy Trouble Cause with: Qualified no power supply Check electrical installation electrician Vacuum pump does not start Motor defective Exchange Service...
  • Page 21: Spare Parts Overview

    Spare Parts Overview Spare Parts Overview The spare parts list contains all the spare parts and all the information necessary for order- ing. When ordering, please quote the description, quantity, serial number and order number! CAUTION ! We are not liable for any damage caused by the installation of any parts not supplied by the manufacturer.
  • Page 22: Spare Parts Views

    Spare Parts Overview Spare parts views 8.2.1 Complete unit - biovac 106 with secretion glass container 2 liters Fig. 9a Explosion view – complete unit biovac 106 with secretion glass container 2 liters 8.2.1.1 Spare parts list - Complete unit biovac 106 with secretion glass container 2 liters Designation Piece Pos.
  • Page 23: Complete Unit - Biovac 106 With Secretion Pp - Container 4 Liters

    Spare Parts Overview 8.2.2 Complete unit - biovac 106 with secretion PP - container 4 liters Fig. 9b Explosion view – complete unit biovac 106 with secretion PP - container 4 liters 8.2.2.1 Spare parts list - Complete unit biovac 106 with secretion PP - container 4 liters Pos.
  • Page 24: Spare Parts View - Basic Unit Complete

    Spare Parts Overview 8.2.3 Spare parts view - Basic unit complete Fig. 10 Explosion view – Basic unit complete 112037...
  • Page 25: Spare Parts List - Basic Unit Complete

    Spare Parts Overview 8.2.3.1 Spare parts list - Basic unit complete Order numbers for: Designation Piece Pos. (2 Liters) (4 Liters) 112037 112037-04 (consisting of position: 20 – 72) Basic unit complete 112573 112573-02 Basic pump on intermediate plate (consisting of position: 20 – 33) 20 *) 410201-02 410201-02...
  • Page 26: Ec Declaration Of Conformity

    This declaration becomes invalid whenever the product has been modified without our consent. (fr) Nous (Gardner Denver Thomas GmbH) certifions par la présente, que le produit décrit ci-après est conforme, tant dans sa conception que dans sa réalisation, aux normes de sécurité et d'hygiène exigées par les standards de la CE.

This manual is also suitable for:

Biovac 106 with 4 l container

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