Page 1: Table Of Contents
DOGGING INSTRUCTIONS ........... 2 CYLINDER MANUFACTURER IDENTIFICATION ....2 FRAME PREPARATION ............3 STRIKE ADJUSTMENT ............3 PANELINE SERVICE ADJUSTMENT PUSH PANEL SEPARATION FROM CHASSIS ....4 FILLER PLATE REMOVAL ..........4 PUSH PANEL ADJUSTMENT......... 5 PUSH PANEL & CHASSIS REMOVAL ......5 FILLER PLATE INSTALLATION ........
Page 2: Service Instructions
LOCATION 3. Turn key one-quarter turn counterclockwise. 7/32" HEX KEY PUSH PANEL 4. Release panel. LOCK STILE INSTALLING CYLINDERS BY OTHERS THE FOLLOWING CYLINDER BRANDS MAY BE USED WITH KAWNEER’S PANELINE ® CR90 EXIT DEVICE: MANUFACTURER CAM NUMBER ELKEM-VING 9001...
Page 3: Frame Preparation
PANELINE EXIT DEVICE ® NOVEMBER, 2011 SERVICE INSTRUCTIONS EC 97904-38 (PART NO. 038-371) FRAME PREPARATION AND STRIKE ADJUSTMENT Install the top strike in the normal position with the marker arrow toward door stop (see sketches TOP STRIKE below). The strike can be rotated for adjustment purposes, (1) space in and (2) spaces out from INSTALLATION normal point.
Page 4: Paneline Service Adjustment Push Panel Separation From Chassis
PANELINE EXIT DEVICE ® NOVEMBER, 2011 SERVICE INSTRUCTIONS (PART NO. 038-371) EC 97904-38 CHASSIS REMOVAL 233-391 SPRING CLIPS (8) Figure D COVER 1. Dog unit down per instructions on page 2. 2. Being careful not to scratch any finished surfaces, use putty knife at each spring clip location.
Page 5: Push Panel Adjustment
(4) Spring Clips per filler plate Putty Knife or Small Straight Screw Driver NOTE: Be careful not to scratch any finished surface of the Paneline. 4. Installation Procedure: Dog down the unit! Install the spring clips with the leg of the spring clip inserted into the channel as shown.
Page 6 PANELINE EXIT DEVICE ® NOVEMBER, 2011 SERVICE INSTRUCTIONS (PART NO. 038-371) EC 97904-38 5. Position the bottom side of the filler plate into the exit device, engaging the bottom spring clips. 6. Gently push the filler plate into a closed position, engaging the top spring clips.
Page 7 All four (4) spring clips must be engaged with the filler plate. Install the filler plate on the other side of the Paneline with the same care and attention to engaging the spring clips while avoiding scratching any finished surface.
Page 8: Pull Handle Screw Location
PANELINE EXIT DEVICE ® NOVEMBER, 2011 SERVICE INSTRUCTIONS (PART NO. 038-371) EC 97904-38 ROD ADJUSTMENT "190" DOOR "350" DOOR UPPER LATCH ASSEMBLY PULL HANDLE MOUNTING SCREWS LATCH ATTACHMENT SCREWS LOCK NUT MOUNTING STRAP BEARINGS AND RETAINING RINGS 3” 3” TRAVELER (76.2)
Page 9 PANELINE EXIT DEVICE ® NOVEMBER, 2011 SERVICE INSTRUCTIONS EC 97904-38 (PART NO. 038-371) ROD ADJUSTMENT "500" DOOR ROD LENGTH ADJUSTMENT LATCH ATTACHMENT TYPE "500" DOORS: SCREWS Remove push panel and chassis assembly and filler plates per instructions on pages 4 and 5.
Page 10: Illustrated Parts Breakdown
PANELINE EXIT DEVICE ® NOVEMBER, 2011 SERVICE INSTRUCTIONS (PART NO. 038-371) EC 97904-38 ILLUSTRATED PARTS BREAKDOWN DEVICE SHOWN IS FOR L.H. DOOR KAWNEER ITEM PART NO. DESCRIPTION REQ'D. VARIES CROSS RAIL (INTEGRAL PART OF DOOR) 028-747 # 10 X 3/8 P. PAN H.S.
Page 11 PANELINE EXIT DEVICE ® NOVEMBER, 2011 SERVICE INSTRUCTIONS EC 97904-38 (PART NO. 038-371) ILLUSTRATED PARTS BREAKDOWN KAWNEER ITEM PART NO. DESCRIPTION REQ’D. P-18 033-435 HEX DOGGING KEY P-19 VARIES LOCK CYLINDER P-20 028-408 #8-32 x ½ S.H.C.S. P-21 033-208 LOCK CYL. NUT BRACKET...
Page 12: Glazing Instructions
PANELINE EXIT DEVICE ® NOVEMBER, 2011 SERVICE INSTRUCTIONS (PART NO. 038-371) EC 97904-38 GLAZING INSTRUCTIONS * PARTS INCLUDED IN DOUBLE AFTER INSTALLING DOOR IN NORMAL GLAZING ACCESSORY PACKAGE MANNER REQUIRED BY METHOD OF PIVOTING: ADJUSTABLE Raise adjustable setting block to maximum SETTING BLOCK retracted position.
Page 13: Pre-1989 Assembly
PANELINE EXIT DEVICE ® NOVEMBER, 2011 SERVICE INSTRUCTIONS EC 97904-38 (PART NO. 038-371) INSTRUCTIONS FOR ADJUSTING PRE-1989 PUSH PANEL ASSEMBLY SCREWS "A" (2) ON TOP - HINGE STILE PRE 1989 CURRENT (2) ON BOTTOM DOOR STILES FILLER PLATE HEIGHT ADJUSTMENT SCREWS "B"...
Page 14 PANELINE EXIT DEVICE ® NOVEMBER, 2011 SERVICE INSTRUCTIONS (PART NO. 038-371) EC 97904-38 INSTRUCTIONS FOR ADJUSTING PRE-1989 PUSH PANEL ASSEMBLY PUSH PANEL HEIGHT ADJUSTMENT (Figure 4) 1. TO RAISE PUSH PANEL: Loosen (6) screws "A" and "B" on bottom of cross rail (See Figure 3).
Page 15 PANELINE EXIT DEVICE ® NOVEMBER, 2011 SERVICE INSTRUCTIONS EC 97904-38 (PART NO. 038-371) INSTRUCTIONS FOR ADJUSTING PRE-1989 PUSH PANEL ASSEMBLY RE-INSTALLATION OF UNIT 1. Door should be open and the exit device rods should be in the raised position (unlocked).
Page 16 PANELINE EXIT DEVICE ® NOVEMBER, 2011 SERVICE INSTRUCTIONS (PART NO. 038-371) EC 97904-38 Kawneer Company, Inc. Technology Park/Atlanta 555 Guthridge Court Norcross, GA 30092-3503 kawneer.com...