Swenson Spreader S Series Installation And Operating Instruction Manual

Tailgate spreader

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INSTALLATION AND OPERATING INSTRUCTION MANUAL

"S" SERIES TAILGATE

Safety Instructions --------------------------------------------------------------------------------------- 2-4

Control Hydraulics Specifications & Installation ------------------------------------------------- 5-7

Dual Flow Control Valve Installation Instructions --------------------------------------------------- 8

Hose End Assembly Instructions ----------------------------------------------------------------------- 9

Mounting Instructions/Spinner Installation -------------------------------------------------------- 10-19

Operating Instructions -------------------------------------------------------------------------------- 20-23

Recommended Regular Maintenance ---------------------------------------------------------------- 24

Hydraulic Trouble Shooting ------------------------------------------------------------------------------ 25

Trough Assembly Parts Drawing & Parts List -------------------------------------------------- 26-29

Spinner Assembly Parts Drawing & Parts List ------------------------------------------------- 30-33

Safety Interlock Device Drawing & Parts List --------------------------------------------------- 34-35

Hydraulic Dual Flow Control Valve Parts Drawing & Parts List ----------------------------- 36-37

Valve Stand Kit, Hydraulic Kit & Hydraulic Motor Information Parts Lists -------------------- 38

Gear Pump Parts Drawing & Parts List -------------------------------------------------------------- 39

Gearbox Assembly ---------------------------------------------------------------------------------------- 40

Decal Group Parts Drawing & Parts List----------------------------------------------------------------- 41

Name Plate Information ---------------------------------------------------------------------------------- 42

Warranty ----------------------------------------------------------------------------------------------------- 43

PART NO.

00119-673-01, REV. B

JULY 23, 2008

SPREADER

INCLUDED IN THIS MANUAL:

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Summary of Contents for Swenson Spreader S Series

Page 1: Table Of Contents
INSTALLATION AND OPERATING INSTRUCTION MANUAL “S” SERIES TAILGATE SPREADER INCLUDED IN THIS MANUAL: Safety Instructions --------------------------------------------------------------------------------------- 2-4 Control Hydraulics Specifications & Installation ------------------------------------------------- 5-7 Dual Flow Control Valve Installation Instructions --------------------------------------------------- 8 Hose End Assembly Instructions ----------------------------------------------------------------------- 9 Mounting Instructions/Spinner Installation -------------------------------------------------------- 10-19 Operating Instructions -------------------------------------------------------------------------------- 20-23 Recommended Regular Maintenance ---------------------------------------------------------------- 24 Hydraulic Trouble Shooting ------------------------------------------------------------------------------ 25...
Page 2: Safety Instructions
SAFETY PRECAUTIONS The best safety device is a careful operator! This symbol means ATTENTION! Become Alert! Your safety is involved! Please read and understand completely before operating! Always check area around machine before mproper use of this equipment can engaging or operating controls. result in serious injury.
Page 3 NOTICE! Your spreader is equipped with a safety interlock device. This device must be disconnected before the spreader trough bottom door and the spreader trough top cover can be opened exposing the auger. This device positively disconnects all hydraulic power from the auger drive motor to prevent accidental bodily injury due to contact with a turning auger.
Page 4 LOCATION OF SAFETY DECALS DANGER SERIOUS PERSONAL INJURY OR DEATH CAN RESULT IF THE SAFETY INTERLOCK DEVICE - AS INSTALLED ON THIS SPREADER: IS ALTERED IN ANY WAY FROM ITS ORIGINAL INTENT AS SHOWN IS NOT MAINTAINED SO AS TO OPERATE ACCORDING TO ITS ORIGINAL INTENT AS SHOWN COUPLING PIVOTED AROUND END OF SPREADER...
Page 5: Control Hydraulics Specifications & Installation
CONTROL HYDRAULICS SPECIFICATIONS AND INSTALLATION CONTROL AND HYDRAULIC SYSTEM SPECIFICATIONS: • Hydraulic Oil ------------------------------------------- Good Grade of MS10W Hydraulic Oil which has wear, oxidation and foam inhibitors. • Oil Filter ------------------------------------------------- 10 Micron Element In Return Line • Relief Valve Setting ------------------------------------------------------------------ 1500 PSI •...
Page 7 CONTROL HYDRAULICS INSTALLATION (Continued) This diagram is Swnson Spreader Company’s complete recommended hydraulic system. Standard pump, valve, tank and hose kits make up the complete system. This diagram may be used to install an entire system, or part of a system, depending upon kits supplied, and existing components on truck.
Page 8: Dual Flow Control Valve Installation Instructions
DUAL FLOW CONTROL VALVE INSTALLATION INSTRUCTIONS VAL VE 1. IMPORTANT: A pipe joint sealant compatible with hydraulic oil must be applied to all screwed fittings. (Teflon Tape Sealant is Not Recommended) 2. Hose ends connected to valve must be of the “swivel” type. 3.
Page 9: Hose End Assembly Instructions
Liberally oil hose cover with Oil nipple threads and inside of Screw nipple clockwise into lube oil, place hose in vise just hose liberally. socket and hose. Leave 1/32” tight enough to prevent it from to 1/16” clearance between turning. Screw socket onto nipple hex and socket.
Page 10: Mounting Instructions/Spinner Installation
TROUGH MOUNTING INSTRUCTIONS Hairpin Keeper (Large) Hinge Pin 04011-001-02 06070-003-00 Brace pin Hairpin Keeper (Large) 00105-450-00 04011-001-02 Hanger Iron Brace 00106-422-00 Brace pin 00105-450-00 Spreader Detach Bracket Truck Dump Body 1/2” X 1 1/4” Bolts Quick Detach Plate 00109-794-00...
Page 11 TROUGH MOUNTING INSTRUCTIONS (Continued) GENERAL: This spreader is designed to mount rigidly on the rear of the truck dump body, below the tail- gate, and supported by brackets bolted to the rub rails of the dump body. Instructional drawing is included in this manual to show the details on page 10. DANGER Support spreader and other heavy components solidly when positioning for mounting on truck dump body.
Page 12 INSTALLATION OF SPINNER ASSEMBLIES ON “S” SERIES SPREADERS (See pages 14-19.) SUPPORT SPINNER ASSEMBLY SOLIDLY WHEN DANGER MOUNTING ON SPREADER. SPINNER ASSEMBLY PROCEDURE: 1. Attach spinner shield to spinner frame with 5/16” x 3/4” bolts and nuts. 2. Attach spinner disc to hub with 5/16” x 1 1/2” bolts, flatwashers and flange nuts. 3.
Page 13 INSTALLATION OF SPINNER ASSEMBLIES ON “S” SERIES SPREADERS (Continued) 3. Position spinner linkage bar under spinner frame channel so that L-Bend aligns with truck frame. Secure linkage bar to spinner frame with 5/16” X 1” bolt and flange nut, using the inside mounting hole.
Page 20: Operating Instructions
OPERATING INSTRUCTIONS DANGER WHEN STARTING UP NEW EQUIPMENT, BE SURE EVERYONE IS STANDING CLEAR, WATCH FOR ANYTHING THAT MAY REQUIRE SHUTTING SYSTEM DOWN. EQUIPMENT MUST BE STARTED UP SLOWLY AND WATCHED FROM A SAFE DISTANCE. WATCH FOR ANYTHING THAT MAY BE HITTING SOMETHING THAT IT SHOULD NOT BE HITTING, AND LISTEN FOR SOUNDS THAT ARE ABNORMAL.
Page 21 OPERATING INSTRUCTIONS (Continued) PREPARING SPREADER FOR USE: Position spreader cover plate vertically and secure with latches. With dump body empty, unlatch dump body tailgate from bottom and open as wide as possible but not bearing against cover plate, set the stop (or spread) chains. Loosen spinner lock and slide spinner assembly to far left and retighten lock.
Page 22 ADJUSTING SPINNER FOR DESIRED SPREAD PATTERN DANGER! Serious personal injury can result from being Once the desired spread pattern has been obtained, caught in a turning spinner. Stay clear and keep increasing the spinner speed by opening the spinner all others clear when spinner is turning. control knob will give a wider spread pattern, and closing the spinner control knob will give a narrower Serious personal injury can result if hit by flying...
Page 24: Recommended Regular Maintenance
RECOMMENDED REGULAR MAINTENANCE DANGER SERIOUS PERSONAL INJURY CAN RESULT FROM BEING CAUGHT IN A TURNING AUGER, A TURNING SPINNER, OR OTHER OPERATING TRUCK EQUIPMENT. BEFORE PERFORMING MAINTENANCE OPERATIONS, PARK VEHICLE ON LEVEL GROUND. SET PARKING BRAKE, SHUT OFF ALL POWER, AND SHUT OFF TRUCK ENGINE.
Page 25: Hydraulic Trouble Shooting
Remove compensator section and clean. NOTE: If a motor operates in the wrong direction, reverse hose connections at motor ports (usually easier). NOTE: Swenson Spreader LLC warranty does not cover unauthorized disassembly of hydraulic pumps, motors, valves or electric components.
Page 26: Trough Assembly Parts Drawing & Parts List
SAD TROUGH ASSEMBLY...
Page 27 PARTS LIST FOR S SERIES DIRECT DRIVE (SAD) Item SAD Carbon SADS Stainless Qty. Description 00119-652-01 00119-652-02 Weldment, Trough, SA/SC 00119-653-01 00119-653-02 Weldment, Top Cover 00117-100-00 Weldment, “SA” Auger 00119-654-01 00119-654-02 Weldment, “SA” Bottom Door 00107-692-00 00107-692-01 Cover, Anti-Flow 00111-294-00 Insert, Auger (2 1/2”)
Page 28 SAG TROUGH ASSEMBLY...
Page 29 PARTS LIST FOR S SERIES GEARBOX DRIVE (SAG) Item SAG Carbon SAG Stainless Qty. Description 00119-652-01 00119-652-02 Weldment, Trough, SA/SC 00119-653-01 00119-653-02 Weldment, Top Cover 00117-100-00 00117-100-00 Weldment, “SA” Auger 00119-654-01 00119-654-02 Weldment, “SA” Bottom Door 00107-692-00 00107-692-01 Cover, Anti-Flow...
Page 30: Spinner Assembly Parts Drawing & Parts List
LEFT HAND (CCW) SPINNER ASSEMBLY...
Page 31 PARTS LIST FOR LEFT HAND (CCW) SPINNER ASSEMBLY Item Carbon Stainless Qty. Description 00119-521-01 00119-521-02 Weld, Spinner Frame 04101-035-00 04101-035-00 Motor, Hydraulic (3.0 CID) 04009-001-03 04009-001-03 Key, 1/4” X 1” Woodruff 04003-003-01 04003-003-24 Bolt, 3/8”-16 X 3/4” HH 04004-001-07 04004-001-14 Lockwasher, 3/8”...
Page 32 RIGHT HAND (CW) SPINNER ASSEMBLY...
Page 33 PARTS LIST FOR RIGHT HAND (CW) SPINNER ASSEMBLY Item Carbon Stainless Qty. Description 00119-521-01 00119-521-02 Weld, Spinner Frame 04101-035-00 04101-035-00 Motor, Hydraulic (3.0 CID) 04009-001-03 04009-001-03 Key, 1/4” X 1” Woodruff 04003-003-01 04003-003-24 Bolt, 3/8”-16 X 3/4” HH 04004-001-07 04004-001-14 Lockwasher, 3/8”...
Page 34: Safety Interlock Device Drawing & Parts List
PARTS LIST FOR DIRECT DRIVE (SAD) HYDRAULIC SAFETY INTERLOCK Item Part Number Qty. Description 04121-032-03 Elbow, 1/2” X 45 Degree 04120-003-07 Hose, 1/2” (18”) 04121-073-01 Coupling, 1/2” 04121-033-02 Elbow, 1/2” X 90 Degree 04119-110-00 Coupler, Quick Disc. (4000 Series) 04118-019-00 Plug, 1/2”...
Page 35 PARTS LIST FOR GEARBOX DRIVE (SAG) HYDRAULIC SAFETY INTERLOCK Item Part Number Qty. Description 04121-024-03 Elbow, 1/2” X 90 Degree 04120-003-20 Hose, 1/2” (24”) 04121-073-01 Coupling, 1/2” 04121-033-02 Elbow, 1/2” X 90 Degree 04119-110-00 Coupler, Quick Disc. (4000 Series) 04118-019-00 Plug, 1/2”...
Page 36: Hydraulic Dual Flow Control Valve Parts Drawing & Parts List
HYDRAULIC DUAL FLOW CONTROL VALVE (04105 285 00)
Page 37 PARTS LIST FOR HYDRAULIC DUAL FLOW CONTROL VALVE (04105 285 00) Item Part Number Qty. Description 04105-285-46 Detent Repair Kit (Consists of 1,2,3,4 & 5) 04105-285-09 Kit, Seal for Item # 9 & 10 Consists of Items 6, 7 & 8 04105-285-31 Kit, Seal Consists of Items: 6,7,8,12,13,14,15,17,23 &...
Page 38: Valve Stand Kit, Hydraulic Kit & Hydraulic Motor Information Parts Lists
PARTS LIST FOR HYDRAULIC HOSE & FITTING KIT (8’-11’ Dump Body) (00001 206 00) See page 6 for drawing. Item Part Number Qty. Description 04120-003-01 Hose, 1/2” x 48” x (1) Wire 04120-003-12 Hose, 1/2” x 60” x (1) Wire 04120-026-04 Hose, 1/2”...
Page 39: Gear Pump Parts Drawing & Parts List
PARTS LIST FOR GEAR PUMP 16 Gallon Webster (04102-064-00) Item Part Number Qty. Description 04102-071-07 #15 Woodruff Key 04102-071-01 L.H. Body Assembly 04102-064-01 Gear Plate 04102-068-04 Dowel Pin ------------------ Ring Seal ------------------ Load Seal ------------------ Pre-Load Seal 04102-071-05 R.H. Body Assembly 04102-064-02 Drive Shaft ------------------...
Page 40: Gearbox Assembly
SUPERIOR GEARBOX ASSEMBLY (04132-118-00) Item Part Number Qty. Description 04132-118-01 Shaft, Input 04132-118-02 Casting, Mach Tap Stand 04132-118-03 Casting, Machine Thru Stand 04132-118-04 Gear, Worm 5:1 RH 1/4 KW 04132-113-05 Bearing, Cone 04132-118-06 Shaft, Output 04132-113-07 Bearing, Cup 04132-113-16 End, Cap 04132-113-06 Bearing, Cone 04132-113-08...
Page 42: Name Plate Information
P, TA, S - -, S3, - - - - - - Serial Number: Part Number: 00002-463-01 0106-1323 CALL YOUR AUTHORIZED SWENSON SPREADER DEALER FOR PARTS AND SERVICE SWENSON SPREADER (815) 393-4455 TOLL FREE (888) 825-7323 FAX (866) 310-0300 email: swensonsales@swensonspreader.com NOTICE: INSTRUCTIONAL MATERIAL AND PARTS LISTS INCLUDED IN THIS MANUAL ARE SUBJECT TO CHANGE WITHOUT NOTICE.
Page 43: Warranty
Product serial numbers have been altered or defaced. All gasoline engines and hydraulic pumps are warranted by their manufacturer and not by Swenson Spreader LLC. Electrical or hydraulic components are not to be disassembled without the express written permission of Swenson Spreader LLC.
Page 44 SWENSON SPREADER LLC P.O. BOX 127 LINDENWOOD, ILLINOIS 61049-0127 PHONE: (815)393-4455 TOLL FREE: (888)825-7323 SALES & SERVICE FAX: (866)310-0300 email:swensonsales@swensonspreader.com website: www.swensonspreader.com IMPORTANT INFORMATION ENCLOSED...

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Summary of Contents for Swenson Spreader S Series

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