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Janschitz FJ-200 CT User Manual

Multi function kettle - closed type
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Multi function kettle - closed type
Janschitz G.m.b.H
Eisenstrasse 81
A – 9330 Althofen
FJ - 200 CT
Tel: +43 (0) 4262 22 51-0
Fax: +43 (0) 4262 22 51-23
www.janschitz-gmbh.at
office@janschitz-gmbh.at

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Summary of Contents for Janschitz FJ-200 CT

  • Page 1 Multi function kettle - closed type FJ - 200 CT Janschitz G.m.b.H Tel: +43 (0) 4262 22 51-0 Eisenstrasse 81 Fax: +43 (0) 4262 22 51-23 A – 9330 Althofen www.janschitz-gmbh.at office@janschitz-gmbh.at...

  • Page 2: Table Of Contents

    FJ200 -CT USER`S MANUAL V3.0 TABLE OF CONTENTS TABLE OF CONTENTS ......................1 1. GENERAL SAFETY RECOMMENDATIONS ..............2 2. TECHNICAL SPECIFICATIONS ..................4 3. UNPACKING ........................5 Accessories ..........................5 4. DEVICE SETUP ........................5 Main components ........................5 Electrical connection .......................

  • Page 3: General Safety Recommendations

    FJ200 -CT USER`S MANUAL V3.0 1. GENERAL SAFETY RECOMMENDATIONS • Before any installation read this manual very carefully. • When using this device follow instructions in this manual and instructions for safe work. o When working always wear tight clothes, do not wear a tie. o Protect long hair with suitable head protection.
  • Page 4 FJ200 -CT USER`S MANUAL V3.0 BEFORE FIRST INSTALATION, CONNECT THE HOUSING OF THE DEVICE TO A PROPER EARTH CONNECTION TO AVOID INJURIES AND DAMAGE. CAUTION: AT NORMAL OPERATION HEATER PARTS COULD WARM UP. RISK OF BURNING IS POSSIBLE, AVOID CONTACT WITH HOT SURFACES. CAUTION: HOT - RISK OF INJURY.

  • Page 5: Technical Specifications

    CAUTION! Minimum voltage applied is 220V, maximum voltage is 250V! FJ-200 CT multipurpose kettle is designed for thermal processing of milk into dairy products (pasteurized milk, crème, cheese, yogurt, …). Multipurpose kettle has closed type construction, so heating water is always under pressure. For cooling, tap water or cooling tank water is used.

  • Page 6: Unpacking

    FJ200 -CT USER`S MANUAL V3.0 3. UNPACKING Unpack the device carefully and check that nothing is left in the cardboard box. Place it on the plain and stable floor in clean, dry and dust-free place. Before use check that all parts are assembled according to instructions.
  • Page 7 FJ200 -CT USER`S MANUAL V3.0 Picture 1 Picture 2 Page 6...
  • Page 8 FJ200 -CT USER`S MANUAL V3.0 Thin wall heating elements 1 on PU foam bottom and 2 insulation on wall Outlet lower than kettle bottom Picture 3 All important parts of heating unit are named and described below: 1. Venting device 2.
  • Page 9 FJ200 -CT USER`S MANUAL V3.0 Inlet hose Inlet connection Outlet connection Inlet Outlet for water for external for external water connection connection connection water heating heating for cooling for cooling water water Picture 4 Page 8...

  • Page 10: Electrical Connection

    FJ200 -CT USER`S MANUAL V3.0 Electrical connection Before connection of device on electrical network, make sure that data on name label matches with voltage of power supply. Also connect the kettle housing to the ground – earthing connection. NOTE: Version for non European market is supplied without electrical socket! Only trained personnel may connect proper locally approved multi phase socket to supplied device (see electrical scheme).

  • Page 11: Filling Procedure

    FJ200 -CT USER`S MANUAL V3.0 Filling procedure: • Connect the tap water connection to inlet hose • Open the venting devices to let the air out • Choose to fill water at microcontroller and wait 2 minutes. When electronics is energized it first checks if heating water is present.

  • Page 12: Water Quality

    FJ200 -CT USER`S MANUAL V3.0 To change mode for circulation pump, press left key to enter the settings menu. Go to line “Circulat. Pump:” and then change the value to “AUTO” by pressing down key. • With kettle properly vented you will have 1,5 bar pressure inside the kettle. During operation you will have to check the water pressure regulary and add water if pressure drops.

  • Page 13: Program Setup

    FJ200 -CT USER`S MANUAL V3.0 Chemical characteristics of water Ammonia, hydrochloric acid, sulfuric acid, hydrogen sulfide and hydrofluoric acid must be absent from the water. The amount of iron can be 0.2 to 0.3 mg / l. The water must not taste of iron. Lead must be absent.
  • Page 14 FJ200 -CT USER`S MANUAL V3.0 When device is energized you can read most important values on the screen. TIME MILK TEMPERATURE AUTO STIRRER START STATUS TIME Milk temperature DEVICE STATUS Before start of the heating process make sure the device is properly filled with water and that settings are properly adjusted.

  • Page 15: Main Menu

    FJ200 -CT USER`S MANUAL V3.0 Main menu The control panel of microprocessor unit is clear and easy to use. If no button is pressed it will show main menu with all necessary data. On the left side of control panel process setpoints are displayed when process is running, otherwise only current clock is shown.
  • Page 16 FJ200 -CT USER`S MANUAL V3.0 Second page of settings menu offers: Reduction of heating power from 10-100 % with increments by 10 % To decrease, press key, to increase, press key. Reduction of cooling power from 10-100 % with increments by 10 % To decrease, press key, to increase, press...

  • Page 17: Detailed Menu

    FJ200 -CT USER`S MANUAL V3.0 Normal setting for circulation pump is “AUTO”. Duration time setting is factory made “Recipe”. That means when milk reaches setpoint temperature, it then holds at this temperature for a set amount of time, before it proceedes to the next phase. If duration time is set as “Manual”...
  • Page 18 FJ200 -CT USER`S MANUAL V3.0 Digit 6- Mixing valve close (external source) Digit 7- Digit 8- Motor valve open (external source) On the right side process control parameters are calculated. On represents temperature of water when command is activated Off represents temperature of water when command is deactivated Cas represents the inclination of heating curve (for fast or slow...

  • Page 19: Heating Procedure

    FJ200 -CT USER`S MANUAL V3.0 Heating procedure Before heating procedure device must be properly connected. • Place the device on the firm, plain and stable floor. It is recommended that the source of cooling water and the drain is not more than 2 m away from the device. •...

  • Page 20: Cleaning

    FJ200 -CT USER`S MANUAL V3.0 6. CLEANING Before cleaning make sure that the device is switched off and disconnected from main power supply. Some of device parts could be hot, let them cool down before cleaning. • The milk kettle and the cover should be cleaned with hot water adding fat soluble detergents.

  • Page 21: Maintenance And Service

    FJ200 -CT USER`S MANUAL V3.0 7. MAINTENANCE AND SERVICE Troubleshooting When a fault accurs, the information will be written on display and device will stop, if not stop it yourself by main switch and disconnect it from main power supply. When device malfunctions, disconnect the device from mains and call the authorised service - do not repair it yourself! In the chart below are most common errors and resolutions...

  • Page 22: Electric Case Contents

    FJ200 -CT USER`S MANUAL V3.0 Electric case contents Picture 5 All important parts of Electric case are named and described below: 1. Main switch 2. Contactor for activating the heater 3. Electrical heater 4. Motor speed regulator (Frequency inverter) 5. Thermostat 6.

  • Page 23: Advanced Settings Menu

    FJ200 -CT USER`S MANUAL V3.0 Advanced settings menu The advanced settings menu follows the settings menu and is entered only with a service code. This menu is locked due to safety reasons and can be adjusted only by a credited service partner.

  • Page 24: Device Assemby And Spare Parts

    FJ200 -CT USER`S MANUAL V3.0 Heating full is a offset in heating phase , where according to setpoint temperature, fine regulation is applied. Cooling full is a offset in cooling phase, where according to setpoint temperature, fine regulation is applied. 8.
  • Page 25 FJ200 -CT USER`S MANUAL V3.0 Picture 1 Picture 2 Page 24...
  • Page 26 FJ200 -CT USER`S MANUAL V3.0 Thin wall heating elements 1 on PU foam bottom and 2 insulation on wall Outlet lower than kettle bottom Picture 3 Page 25...
  • Page 27 FJ200 -CT USER`S MANUAL V3.0 Picture 4 All important parts of heating unit are named and described below: 1. Venting device 2. Expansion vessel 3. Circulating pump 4. Manometer 5. Safety valve for overpressure 6. Manual valve for disconnecting the upper heating element 7.

  • Page 28: Device Spare Parts List

    FJ200 -CT USER`S MANUAL V3.0 Device spare parts list Pos. Art. No. Part name Milk outlet valve with knee outlet Two part cover with handles Microprocessor unit 1.10 Motor cover 1.12 Heating unit cover 1.17 Electro heater Venting device Expansion vessel Circulating pump Manometer Safety valve for overpressure...

  • Page 29: Warranty

    FJ200 -CT USER`S MANUAL V3.0 9. WARRANTY • In case of troubles consult with your salesman or call authorized service. • Equipment is warranted to be free from defects in material and workmanship for a period of 12 months against faulty components and assembly. Our obligation under this warranty is limited to the repair or replacement of the instrument or part thereof, which shall within 12 months after date of shipment prove to be defective after our examination.

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