Positron Teleline 751109/15 Description And Installation
Positron Teleline 751109/15 Description And Installation

Positron Teleline 751109/15 Description And Installation

8-card shelf ccc

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Teleline™
8-card Shelf CCC model 751109/15
Description and Installation
925W751019-03E

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Summary of Contents for Positron Teleline 751109/15

  • Page 1 Teleline™ 8-card Shelf CCC model 751109/15 Description and Installation 925W751019-03E...
  • Page 3: Table Of Contents

    1.4 Service and Support ......... .8 Positron Contact Information........8 Technical Customer Support.
  • Page 4 8-card Shelf CCC model 751109/15 3.3 Ground Connections ........26 To connect the ground of the 8-card Shelf .
  • Page 5: Chapter 1 - General Information

    Chapter 1 General Information...
  • Page 6: Publication Information

    The information contained in this document is the property of Positron Inc. Except as specifically authorized in writing by Positron Inc., the holder of this document: 1) shall keep all information contained herein confidential and shall protect same in whole or in part from the disclosure and dissemination to all third parties, and 2) shall use same for operating and maintenance purposes only.
  • Page 7: About This Guide

    This equipment is compliant with CSA CAN/CSA-C22.2 No. 60950-1-07. 1.3.3 Related Documentation For any other technical document relating this system installation or applications cards and shelves, please refer to the Positron Web site: www.PositronPower.com. 1.3.4 Positron Products and Services Positron engineers and manufactures high voltage isolation products to protect personnel and telecommunications circuits in high voltage areas that are susceptible to the effects of Ground Potential Rise (GPR).
  • Page 8: Service And Support

    8-card Shelf CCC model 751109/15 Positron is the leader in isolation technology with its Teleline wireline products and TeleLite optical fiber wireline isolation/protection product families. Positron provides total flexibility in product configuration – from standalone units protecting a single circuit to high-capacity, multi-shelf HVI preconfigured systems.
  • Page 9: Customer Training

    For more information, contact Positron. 1.4.4 Repair Service All warranty repairs are performed at no cost. Positron reserves the right to repair or replace any equipment that has been found to be defective. For information about out-of-warranty repairs, contact Positron’s Repair Department.
  • Page 10: Teleline Warranty

    Positron's negligence, breach of warranty, breach of contract or for any other liability in any way connected with or arising out of, the equipment or any services performed by Positron shall be as follows:...
  • Page 11: Cancellation And Rescheduling Charges

    Cancellation and Rescheduling Charges Should the customer cancel, prior to shipment, any part of an order, the customer agrees to pay to Positron cancellation charges, not as a penalty, which shall total all expenses, including labor expenses, incurred by Positron prior to said cancellation.
  • Page 13: Chapter 2 - Overview

    Chapter 2 Overview...
  • Page 14: Introduction

    8-card Shelf CCC model 751109/15 Introduction The 8-card Shelf CCC model 751109/15, is used indoors or outdoors in a controlled environment to accommodate eight service cards. The shelf is molded from specially treated polyurethane, making it a lightweight, flame retardant product of high dielectric strength.
  • Page 15 Introduction The shelf has been successfully tested for the UL standard (94V0) for flame retardance. The unit is lightweight and easy to install. The weight of the shelf with the motherboards is 12.2 kg (27 lbs). The enclosure resists the infiltration of dust, mist, and water from sprinklers.
  • Page 16 8-card Shelf CCC model 751109/15 Figure 1: 8-card Shelf CCC model 751109/15...
  • Page 17: Physical Specifications

    For a listing of the cable color coding for the CO and the Station sides, refer to Table 2 on page 18. Station and CO cables also available in lengths of 6 meters (20’), 9 meters (30’), 12 meters (40’) or 15 meters (50’). Contact Positron for more information.
  • Page 18 8-card Shelf CCC model 751109/15 Table 2: Color Coding - CO and Station Cables CO Cable Station Cable Slot # Pair # Wire Color Label Wire Color Label Connector Connector Designation Designation WHITE WHITE/BLUE TB1-17 TB1-18 BLUE BLUE/WHITE TB2-17 TB2-18 WHITE WHITE/ORANGE TB1-2...
  • Page 19 Cable Options Table 2 - Color Coding - CO and Station Cables (continued) CO Cable Station Cable Pair # Wire Color Label Wire Color Label Connector Connector Designation Designation YELLOW YELLOW/ORANGE ORANGE ORANGE/YELLOW YELLOW YELLOW/GREEN TB1-2 GREEN GREEN/YELLOW TB1-2 YELLOW YELLOW/BROWN BROWN BROWN/YELLOW...
  • Page 21: Chapter 3 - Installation

    Chapter 3 Installation...
  • Page 22: Installing The 8-Card Shelf On A Wall

    8-card Shelf CCC model 751109/15 Installing the 8-card Shelf on a Wall Installations should conform to local practices and IEEE Std 487-2007 - IEEE Recommended Practice for the Protection of Wire-Line Communication Facilities Serving Electric Supply Locations. The equipment must be installed in a restricted area. AUTION ESD Precaution INCORRECT HANDLING MAY VOID WARRANTY...
  • Page 23 The Teleline shelf, together with the Teleline Modules and Teleline Plug- in power Supplies are certified to CSA CAN/CSA-C22.2 No. 60950-1. Installing modules or power supplies other than Teleline voids 60950 certification and Positron’s warranty.
  • Page 24: To Install The 8-Card Shelf

    8-card Shelf CCC model 751109/15 To install the 8-card Shelf: 1. Verify that you have the following customer-provided tools and hardware required to install the shelf: Center punch Electric drill with a 5/32” diameter bit 7/16” hex wrench 1/8” common blade screw drivers 2.5 cm (1”) thick 4’...
  • Page 25 Shelf Mounting Table 3: 8-card Shelf CCC model 751109/15 Kit Contents Items included Orderable Part Number 8-card Shelf model 751109/15 244-040124-401 Description and Installation document 925W751019 (this document) CO PIC cable 3 meter (10’) 237W000004-401 Station cable 3 meter (10’) 237W000005-401 8-card Shelf accessory kit: 241-010101-401...
  • Page 26: Ground Connections

    8-card Shelf CCC model 751109/15 Ground Connections To connect the ground of the 8-card Shelf The equipment ground must be connected before any other connection AUTION is made to the shelf. Connect the Station ground lug to the Station ground bar or ground rod using a #6 AWG wire - green with yellow stripes.
  • Page 27 HIGH LEAKAGE CURRENT: Earth connection is essential before making AUTION telecommunication network connections. To ensure the safety of personnel, Positron recommends following these guidelines: If the return of the DC supply is grounded, it must be grounded at the source.
  • Page 28 8-card Shelf CCC model 751109/15 Figure 2: Shelf Ground Connections: Side View The LED indicates the presence of -24 Vdc or -48 Vdc in the shelf, regardless of the source from an external or an internal power supply. The 5 A, 125 Vac, fast- blow, replaceable fuse protects the internal power supply (if installed) from excessive currents or overvoltage.
  • Page 29: Powering Model 751313Mc Or 751318Mc From An Ac Source

    Ground Connections 3.3.1 Powering model 751313MC or 751318MC from an AC Source Teleline Plug-in Power Supplies are CSA approved. No other power AUTION supply can be used inside a Teleline shelf. The shelf ground lug is the preferred way to ground the shelf. The 751313MC and 751318MC input is protected through the power cord ground wire, but since the ground lug provides better current carrying capacity, it is the preferred way of grounding the shelf.
  • Page 30 8-card Shelf CCC model 751109/15 Figure 3: Ground Strap Settings...
  • Page 31: Cable Connections

    Cable Connections Cable Connections For an illustration of the cable connections to the 8-card Shelf CCC model 751109/15, refer to Figure 4 The CO cable should be kept at least 15 cm (6”) apart from the Station AUTION cable, the ground wire and any Station equipment in order to prevent an electric fault or arc between the two in the event of a GPR.
  • Page 32: Station Side Cable Connections

    8-card Shelf CCC model 751109/15 3.4.1 Station Side Cable Connections To install the Station side cable connections: The shelf ground lug must be connected before any other connection is AUTION made. 1. Slide the free end of the Station cable through the nut of one of the 1/2” strain reliefs provided.
  • Page 33 Cable Connections Figure 5: Station Side Terminal Blocks...
  • Page 34 8-card Shelf CCC model 751109/15 Figure 6: Station Side Motherboard Interconnection Diagram...
  • Page 35: Co Side Polyethylene Insulated Cable (Pic) Connection

    Cable Connections 3.4.2 CO Side Polyethylene Insulated Cable (PIC) Connection To connect the CO side cable using the PIC stub 1. Slide the nut of the 3/4” strain relief supplied up the cable from the free end of the stub. 2.
  • Page 36 8-card Shelf CCC model 751109/15 Figure 7: CO Side Terminal Blocks FEMALE RECEPTACLES CO SIDE MALE CONNECTORS (INSTALLED VIEW) GND RA RC RD RF RG RING PCB MARKINGS GND TA...
  • Page 37 Cable Connections Figure 8: CO Side Motherboard Interconnection Diagram RING 17 2 14 13 16 15...
  • Page 38: Power Connections

    When using an external power supply, make sure the equipment is UL / CSA certified before connecting it to the shelf. No equipment other than Positron can be used in a Teleline shelf, otherwise this will compromise isolation, compromise safety and void the warranty.
  • Page 39 Power Connections Table 4: 8-card Shelf CCC model 751109/15, Powering Via Station Side Cable: Label Description Connector Position 25-Pair Cable Ground TB1-2 Yellow/Green Ground TB1-2 Green/Yellow AUX PWR Auxiliary Power TB1-1 Violet/Brown AUX PWR Auxiliary Power TB1-1 Brown/Violet -24 Vdc -24 Vdc Supply TB2-1 Yellow/Slate...
  • Page 40: To Power The Shelf Via The Power Cable

    8-card Shelf CCC model 751109/15 To power the shelf via the power cable The shelf may be powered via the DC power cable supplied in the kit (the one without a plug). In this case feed the power cable through the lower hole on the Station side and connect it directly to TB1 and TB2.
  • Page 41: Internal Power Supply

    Internal Power Supply Figure 9: External Power Supply Internal Power Supply When an internal Power Supply Card, model 751313MC or 751318MC is used, then either 120 Vac or 130 Vdc must be supplied to the shelf via one of the power cables provided.
  • Page 42: Internal Power Supplies Configurations

    8-card Shelf CCC model 751109/15 3.6.1 Internal Power Supplies Configurations When using the internal power supplies, multiple configurations can be used depending on the installation and reliability desired. 1. Where reliability and down time are not a concern or shelf circuits are not critical, a single Power Supply can be used.
  • Page 43 Internal Power Supply know that the system is running on batteries and needs servicing before the batteries are discharged. The operating temperature of the power supplies is -20ºC (-4 ºF) to +65ºC (+149ºF). The battery back-up, 751312 has an operating range of 0ºC (+32ºF) to 50ºC (+122ºF) and therefore reduces the operating temperature range of the whole installation even if all the other cards can operate on a wider range.
  • Page 44: To Install The Power Cable

    8-card Shelf CCC model 751109/15 To install the power cable 1. If the power supply runs off 120 Vac, use the AC power cable (with the plug) provided in the kit. If running off 130 Vdc or 48 Vdc, use the DC power cable (without the plug) provided in the kit.
  • Page 45 Internal Power Supply Figure 10: Power Cable Connection STATION SIDE RING POWER CABLE FUSE DANGER: DO NOT ALLOW CABLE TO SAG INTO THE ISOLATION GAP 7. Secure the power cable by holding the nut inside the shelf and tightening the grip by turning the gland nut.
  • Page 46 8-card Shelf CCC model 751109/15 If the shelf’s ground lug is not used and the ground strap is disconnected, ANGER that will leave the shelf ungrounded and can make the installation hazardous. Female receptacle TB3 is intended exclusively for the internal power supply option.
  • Page 47: Power Alarm Contact Features And Specification

    Power Alarm Contact Features and Specification Power Alarm Contact Features and Specification The shelf offers the means of monitoring the output of Model 751313MC, 751318MC and 751319MC Plug-in Power Supplies using dry alarm contacts. The Violet/Slate and Slate/Violet wires of the Station cable provide Normally Open (NO) contacts during normal operation.
  • Page 48: Temperature Considerations

    8-card Shelf CCC model 751109/15 Temperature Considerations The 8-card Shelf CCC model 751109/15 enclosure is made of an insulating material, which under normal operating conditions (i.e., shelf closed) results in a higher temperature internally than externally (room temperature). Therefore, special care must be taken to ensure that the internal temperature never exceeds the operating temperature of each card.
  • Page 49 Temperature Considerations Table 8: Positron Plug-in Card Thermal Specifications Power Operating Temperature Note Model Power Dissipation Consumption Range 7501-16B 8.4 W from -24 Vdc 8.5 W 0° to 50° C 32° to 122°F 7501-16C 6 W from -48 Vdc 0° to 50° C 32°...
  • Page 50: To Calculate The Temperature Inside The Shelf

    8-card Shelf CCC model 751109/15 To calculate the temperature inside the shelf 1. Photocopy and complete the following worksheet: Table 9: Temperature Calculation Worksheet Slot Power Power Max. Operating Model Consumption Dissipation Temperature -24 Vdc 25% of Total Internal power Power consumption at Supply...
  • Page 51: To Lower The Temperature Inside The Cabinet

    Temperature Considerations 2. Add the power consumption of all cards powered by -24 Vdc. This value represents the “Total Power Consumption” at -24 Vdc. This value is required for the calculation of the power dissipation of the internal power supply. If an external power supply is being used, omit this step.
  • Page 52 8-card Shelf CCC model 751109/15 3. Lower the temperature of the room where the equipment is installed. 4. Use an external power supply to power the shelf. This will reduce the internal power dissipation. For an example of the temperature calculation worksheet for a 8-card Shelf CCC model 751109/15, refer to Table 10 on page 53.
  • Page 53 Temperature Considerations Table 10: Temperature Calculation Example Power Max. Operating Slot No. Model Power Consumption Dissipation Temperature 751339SP 10 W at -48 Vdc 65°C (149 °F) 751339R2 65°C (149 °F) 7501-24 65°C (149 °F) 7501-24 65°C (149 °F) 7501-16C 6 W at -48 Vdc 50°C (122 °F 7501-16B...
  • Page 54: Card Insertion

    8-card Shelf CCC model 751109/15 Card Insertion After all thermal considerations have been taken into account, insert the cards into the shelf and close and secure the cover with the nuts supplied. To close the cover properly, you must first secure the bottom of the cover before joining the holes with their respective screws.
  • Page 55 Appendix A Acronyms...
  • Page 56: Acronyms

    8-card Shelf CCC model 751109/15 Acronyms Asymmetric Digital Subscriber Line ADSL Auxiliary American Wire Gauge Color Coding Convention Central Office Canadian Standards Association Center Tap Data Terminal Unit Electrostatic Discharge Federal Communications Commission Ground Ground Potential Rise Institute of Electrical and Electronics Engineers IEEE HDSL4 Terminal Unit - Central Office H4TU-C...
  • Page 57 Acronyms Power Remote Termination Unit Remote Receive Transmit Underwriters Laboratory Uninterruptible Power Supply...

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