Table of Contents
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PROTECDOR
CLEAN
®
MODEL 8000CL
OWNER'S MANUAL
"Our mission is to improve industrial safety and productivity worldwide through quality and innovation."
This owners manual MUST be stored near the door.
RITE-HITE
DOORS, INC reserves the right to modify the electrical and architectural drawings in this manual as well as the actual
®
parts used on this product are subject to manufacturing changes and may be different than shown in this manual. Due to unique
circumstances with varying requirements, separate prints may be included with the unit.
Before returning any parts, you must contact RITE-HITE
DOORS, INC Technical Support group to obtain authorization and an
®
RMA#. Returned parts will not be accepted without an RMA#.
Refer to Partslist Manual for
This Manual Cover Doors Shipped
Exploded Views and Part Numbers
After 11-1-2002
PRINTED IN U.S.A.
Publication No. 8000CLB
RITE-HITE
PRINT SHOP
FEBRUARY 2004
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Table of Contents
Related Manuals for RITE-HITE Protecdor 8000CL
Summary of Contents for RITE-HITE Protecdor 8000CL
- Page 1 Due to unique circumstances with varying requirements, separate prints may be included with the unit. Before returning any parts, you must contact RITE-HITE DOORS, INC Technical Support group to obtain authorization and an ®...
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Page 2: Table Of Contents
WARRANTY ARCHITECTURAL DRAWING ......28 RITE-HITE DOORS, INC. warrants that it’s Protecdor Clean, including electrical components, will be free from defects in... -
Page 3: Installation Instructions
Number label. If the measurements do not agree, STOP! Make sure that you are working at the correct door location. Contact your RITE-HITE DOORS, INC. representative. Inspect the installation site to make sure that there are no Verify that the door jambs are plumb and perpendicular overhead obstructions (sprinkler pipes, HVAC systems, and that the horizontal header is level. -
Page 4: Sideframe Installation
PROTECDOR® CL Model 8000CL SIDEFRAME INSTALLATION INSTRUCTIONS Upper right hand sideframe 1/2” Max No bolts may Lower right interfere with track hand sideframe This clearance to show mounting bolts above track only Internal Sensing System track FIGURE 3 Using a water level or string level, determine if the door Remove both sideframe covers and the motor shroud. - Page 5 PROTECDOR® CL Model 8000CL SIDEFRAME INSTALLATION INSTRUCTIONS Be sure that the wires and connectors coming out of each NOTE: If this procedure is not followed, the sideframe end of the crossbeam and top of the sideframes are free assembly could be twisted slightly, causing the Figure 5.
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Page 6: Roller Tube Installation
PROTECDOR® CL Model 8000CL ROLLER TUBE ASSEMBLY / DRIVE BELT Pillow block bearing w/ set screws Roller tube assembly Pulley Lock Washer Tapered Washer Flat Washer 7/16” x 1” Bolt 7/16” x 1-1/4” Bolt FIGURE 9 Use a lift truck, lift and position the roller tube assembly above the sideframes, Figure 8. - Page 7 PROTECDOR® CL Model 8000CL ROLLER TUBE INSTALLATION Remove the curtain shipping band. The curtain will not Slide the 1" conduit fitting into the same bracket that the unroll because the brake is holding the curtain in position. 3/4" motor conduit is secured to and tighten the lock nut, Figure 10.
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Page 8: Control Box Installation
PROTECDOR® CL Model 8000CL CONTROL BOX INSTALLATION It is the responsibility of the buyer to provide electrical service up to the control box with proper branch service WA R N I N G ! ! ! protection and an approved means of disconnect. All control boxes should be mounted on the warm side When working with electrical or electronic regardless of door mount side. - Page 9 PROTECDOR® CL Model 8000CL CONTROL BOX INSTALLATION NOTE: Drill a hole for the power supply cable (by others) in the bottom of the control box using the proper connection to Make sure to route the cable so that it does not maintain the NEMA rating on the enclosure.
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Page 10: Limit Switch Adjustment
PROTECDOR® CL Model 8000CL LIMIT SWITCH ADJUSTMENT ADJUSTMENT OF LIMIT SWITCHES If the door jogs upwards, continue jogging until the door reaches the OPEN limit switch. Turn on the main power supply. Confirm that the correct Continue to jog the door by momentarily pressing the line voltage is at terminals L1, L2 and L3, Figure 14. -
Page 11: Trolley And S/F Cover Installation
PROTECDOR® CL Model 8000CL PHOTOEYE ADJUSTMENTS TROLLEYS installing external mounted photoeyes. EXTERNAL PHOTOEYE INSTALLATION Locate the left and right hand trolley assemblies. Make sure the trolley assembly has the wheels on the inside of Locate the thru-beam photoeye components the sideframe and towards the back wall. (source, receiver, and mounting brackets). - Page 12 PROTECDOR® CL Model 8000CL MISC INSTALLATION BREAKAWAY DETECTION SYSTEM Jog the door down until it is approximately 4’ off the floor. Attach the plastic magnet cup assemblies at each end of the tension assembly to the magnets, Figure 18. Remove excess slack by tightening the buckle. Reattach the bottom loop seal.
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Page 13: Junction Box Installation
POWER DOOR Model 8000 PROTECDOR® JUNCTION BOX INSTALLATION 7810E001 Rev B 5/22/2003 Junction Box Layout Pub. No. 8000CLB FEBRUARY 2004... -
Page 14: Turn-Tite Seal Adjustment
PROTECDOR® CL Model 8000CL TURN-TITE SEAL ADJUSTMENT TURN-TITE SEAL ADJUSTMENT CURTAIN RETENTION CLIPS The PROTECDOR CLEAN is equipped with an adjustable Retention clips have been installed on the Protecdor TURN-TITE seal that runs across the entire door opening. Cycle curtain assembly for pressure resistance, Figure 31. -
Page 15: Inputs & Outputs On Plc
PROTECDOR® CL Model 8000CL PLC INPUT/OUTPUT & MAINTENANCE CHART RITE-HITE DOORS, INC. PLANNED MAINTENANCE Model 8000 PROTECDOR® CUSTOMER: RHC# SERIAL# DATE: Periodic Cycle Check: Recommended P.M. Intervals Inspect and Perform the Following (See Manual) Planned Maintenance (Time Shown In Months) Brake •... -
Page 16: Final Installation Checklist
STANDARD OPERATING CONDITIONS programmed during testing at the factory. Unless you are trained in PLC adjustments and are a RITE-HITE Operate the door under normal conditions. Observe the door DOORS, INC. authorized service technician, you should opening to make sure that it opens fully and does not interfere not attempt to change the factory set program. - Page 17 POWER DOOR Model 8000 PROTECDOR® OPERATING INSTRUCTIONS Did you check for proper frame alignment when installing the door to the top. Open the front covers and jog the floor anchor bolts and shim as required ? door down to reassemble the magnets. SHROUD INSTALLATION Did you install a wall mounting bolt in the top hole of both sideframes and tighten all mounting bolts ?
- Page 18 PROTECDOR® CL Model 8000CL MISC DOOR PHOTOS Step Down Latching Mechanism Trolley Magnet & Cup BREAKAWAY SYSTEM OUTSIDE FRONT COVER LATCHING MECHANISM BELT TENSIONER Internal Sensing System Cable FRONT COVER EXTENSION Sideframe Front Cover BREAKAWAY CHAIN & TRACK SYSTEM Latching Mechanism INSIDE FRONT COVER LATCHING MECHANISM Breakaway System Photoeye &...
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Page 19: Brake Adjustment
PROTECDOR® CL Model 8000CL BRAKE ADJUSTMENT AIRGAP: removing. Pull the brake straight off the motor, use extreme care when pulling the blue motor wires thru the In most applications, the brake needs practically no holes in the brake to avoid stripping the insulation. maintenance. -
Page 20: Troubleshooting, Repair And Adjustments
PROTECDOR® CL Model 8000CL TROUBLESHOOTING, REPAIR AND ADJUSTMENTS DEFINITION FUNCTION PLC input X0 Open limit switch PLC input X0 LED for the open limit switch will illuminate as the limit switch magnet is lined up with the red open limit switch. The LED will then go off as the magnet passes the open limit switch. - Page 21 PROTECDOR® CL Model 8000CL TROUBLESHOOTING DEFINITION FUNCTION PLC output Y7 Brake (P.R.O. only) PLC output Y7 LED for the Brake will illuminate when the door is running. PLC “Run Mode” light PLC run light must be on for the door to operate. Make sure the PLC is in the “Run Mode”, by opening the PLC cover door and switch to “Run”.
- Page 22 PROTECDOR® CL Model 8000CL TROUBLESHOOTING DEFINITION FUNCTION K4 Relay K4-24VAC double pole relay is the Fault relay and one set of contacts is open when the door is in a fault mode and both sets of contacts are energized when the door is operating properly. K6 Relay K6-24VAC single pole relay is an optional relay, that is required when the pre-announce to close option is chosen.
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Page 23: Electrical Drawings
PROTECDOR® CL Model 8000CL FIELD WIRING DIAGRAM Pub. No. 8000CLB FEBRUARY 2004... - Page 24 PROTECDOR® CL Model 8000CL STANDARD WIRING DIAGRAM Pub. No. 8000CLB FEBRUARY 2004...
- Page 25 PROTECDOR® CL Model 8000CL INVERTER ELECTRICAL WIRING DIAGRAM Pub. No. 8000CLB FEBRUARY 2004...
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Page 26: Counter Balance System
PROTECDOR® CL Model 8000CL OPTIONAL COUNTERBALANCE SYSTEM The counterbalance system is an option for opening the door in Adjust limit switches as required and cycle door 10 times the case of a power outage. to verify operation. Operate door to the full open position and turn off power. With door in closed position and power off, slide the pvc Make sure the power source has been locked and tagged pipe over the counterweight and push it back into the... -
Page 27: Optional Inverter & Thru-Wall Release
‘L’ shaped conduit pieces. Using the conduit as a guide, mark the location on the Adjustments should only be made by a RITE-HITE DOORS, INC. training service technician. If the parameters wall. Check the other side of the wall for clearance, if clear, drill a 1”... -
Page 28: Architectural Drawing
PROTECDOR® CL Model 8000CL ARCHITECTURAL DRAWING Pub. No. 8000CLB FEBRUARY 2004...
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