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Fiessler ULCT Operating Manual

4 safety light curtains

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FIESSLER
E L E K T R O N I K
BG
zugelassen
- Safety category 4
(EN 954-1 and IEC 61496 Part1 + Part2 or EN 61496)
- Deployable to SIL 3 (EN 61508)
- Performance Level PL e (ISO 13849-1)
Fiessler Elektronik GmbH & Co. KG
Doku Nr. 1121 Stand 08.01. 2018 RK/Aui
Table of Contents
Type 4 safety light curtains
ULCT
BLCT
O p e r a t i n g m a n u a l
t r a n s l a t i o n
CONTENTS:
Safety notes
Application notes
Assembly
Electrical connections
Commissioning
Technical data
Accessories
Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de
Telefax: +49 (0) 711 / 91 96 97-50 eMail: info@fiessler.de
with blanking

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Summary of Contents for Fiessler ULCT

  • Page 1 - Deployable to SIL 3 (EN 61508) Accessories - Performance Level PL e (ISO 13849-1) Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Fiessler Elektronik GmbH & Co. KG Doku Nr. 1121 Stand 08.01. 2018 RK/Aui Telefax: +49 (0) 711 / 91 96 97-50 eMail: info@fiessler.de...
  • Page 2 Internet: www.fiessler.de Represented in all major countries Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Fiessler Elektronik GmbH & Co. KG Doku Nr. 1121 Stand 08.01. 2018 RK/Aui Telefax: +49 (0) 711 / 91 96 97-50 eMail: info@fiessler.de...
  • Page 3 Service / Maintenance / Warranty Declaration of conformity Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Fiessler Elektronik GmbH & Co. KG Doku Nr. 1121 Stand 08.01. 2018 RK/Aui Telefax: +49 (0) 711 / 91 96 97-50 eMail: info@fiessler.de...
  • Page 4 Fig. 4/5: Blanking functions Fig. 4/4: Barricading of access areas by means of deflecting mirrors Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Fiessler Elektronik GmbH & Co. KG Doku Nr. 1121 Stand 08.01. 2018 RK/Aui Telefax: +49 (0) 711 / 91 96 97-50 eMail: info@fiessler.de...
  • Page 5 1600 1696 Table 5/2: Overview of standard light grids Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Fiessler Elektronik GmbH & Co. KG Doku Nr. 1121 Stand 08.01. 2018 RK/Aui Telefax: +49 (0) 711 / 91 96 97-50 eMail: info@fiessler.de...
  • Page 6 1st light beam is the connecting plug), "0 0" flashes on the display. interrupted. Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Fiessler Elektronik GmbH & Co. KG Doku Nr. 1121 Stand 08.01. 2018 RK/Aui Telefax: +49 (0) 711 / 91 96 97-50 eMail: info@fiessler.de...
  • Page 7 OSSD2 and +UB and reset the voltage, the saved operating mode becomes effective. Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Fiessler Elektronik GmbH & Co. KG Doku Nr. 1121 Stand 08.01. 2018 RK/Aui...
  • Page 8 Not flashing: No blanking (only for BLCT) Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Fiessler Elektronik GmbH & Co. KG Doku Nr. 1121 Stand 08.01. 2018 RK/Aui Telefax: +49 (0) 711 / 91 96 97-50 eMail: info@fiessler.de...
  • Page 9 The external voltage supply must be capable of bridging brief mains failures of up to 20 ms according to EN 60 204-1. We offer suitable power supply units as accessories. Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Fiessler Elektronik GmbH & Co. KG Doku Nr.
  • Page 10 1400 1462 1500 1500 1562 1600 Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Fiessler Elektronik GmbH & Co. KG Doku Nr. 1121 Stand 08.01. 2018 RK/Aui Telefax: +49 (0) 711 / 91 96 97-50 eMail: info@fiessler.de...
  • Page 11 Reaction time The time which elapses between penetration of the protective field and deactivation. In the case of the ULCT / BLCT light grids, the protective mechanism's reaction time t1 depends on the beam count. ULCT / 14 mm resolution...
  • Page 12 C = 8 (d -14 mm) d = Protective mechanism's resolution (minimum detectable obstruction size). The resolution d is stated in the type plate of the ULCT light curtain. At d = 14 mm, C = 0 mm At d = 30 mm, C = 128 mm S = (2000 mm / s .
  • Page 13 H ≥ 300 mm: must be added). 1200 - 0,4 x H > 850 mm Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Fiessler Elektronik GmbH & Co. KG Doku Nr. 1121 Stand 08.01. 2018 RK/Aui Telefax: +49 (0) 711 / 91 96 97-50 eMail: info@fiessler.de...
  • Page 14 Clearance a in mm Table 14/2: Installation range / clearance Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Fiessler Elektronik GmbH & Co. KG Doku Nr. 1121 Stand 08.01. 2018 RK/Aui Telefax: +49 (0) 711 / 91 96 97-50 eMail: info@fiessler.de...
  • Page 15 In the normal operating procedure , the operator places workpieces in the seated position. To (Figure 15/2a) allow for the machine's run-on time, the ULCT/ BLCT safety light curtain (a) is mounted at a distance before the hazard zone (refer to Chapter 2.2) At the protection height selected here, an exposed gap results above the light curtain.
  • Page 16 Empfänger Sender Fig. 16/3: Arrangement of two neighbouring light curtains Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Fiessler Elektronik GmbH & Co. KG Doku Nr. 1121 Stand 08.01. 2018 RK/Aui Telefax: +49 (0) 711 / 91 96 97-50 eMail: info@fiessler.de...
  • Page 17 E L E K T R O N I K Swivel mounting The ULCT/BLCT can be mounted on the side or the rear with the help of the accompanying swivel fixtures. A long and a short swivel fixture are included.
  • Page 18 Also refer to Page 6. accidental move. Subsequently the fastening screws must be tightened. Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Fiessler Elektronik GmbH & Co. KG Doku Nr. 1121 Stand 08.01. 2018 RK/Aui Telefax: +49 (0) 711 / 91 96 97-50 eMail: info@fiessler.de...
  • Page 19 Subsequently the fastening screws must be tightened. Also refer to Page 6. Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Fiessler Elektronik GmbH & Co. KG Doku Nr. 1121 Stand 08.01. 2018 RK/Aui Telefax: +49 (0) 711 / 91 96 97-50 eMail: info@fiessler.de...
  • Page 20 Since fine adjustment is not possible here, the installation site must permit plane-parallel and torsion-free mounting. Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Fiessler Elektronik GmbH & Co. KG Doku Nr. 1121 Stand 08.01. 2018 RK/Aui Telefax: +49 (0) 711 / 91 96 97-50 eMail: info@fiessler.de...
  • Page 21 K2 must be connected in series. 7 / blue: Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Fiessler Elektronik GmbH & Co. KG Doku Nr. 1121 Stand 08.01. 2018 RK/Aui Telefax: +49 (0) 711 / 91 96 97-50 eMail: info@fiessler.de...
  • Page 22 Functional earth Pin 3 / blue: Pin 4 / black: Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Fiessler Elektronik GmbH & Co. KG Doku Nr. 1121 Stand 08.01. 2018 RK/Aui Telefax: +49 (0) 711 / 91 96 97-50 eMail: info@fiessler.de...
  • Page 23 Only qualified staff should assemble, commission and maintain the system. Before commissioning a machine furnished with ULCT safety light curtains, ensure that no-one is present any longer in any of the hazard zones. Affix appropriate warning signs to the machine.
  • Page 24 24 VDC Connection voltage 230 VAC 230 VAC Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Fiessler Elektronik GmbH & Co. KG Doku Nr. 1121 Stand 08.01. 2018 RK/Aui Telefax: +49 (0) 711 / 91 96 97-50 eMail: info@fiessler.de...
  • Page 25 Reaction time: Reaction times are somewhat longer compared with ULCT light curtains. Refer to Page 11 of Chapter 2. d. Programming the blanking function: Blanking modes can be programmed either directly at the factory, or by the customer with the help of devices of the PLSGK, BLPG and BPSG series.
  • Page 26 Typical application Blanking mode 1. Blanking off Full protection throughout the protective field. Resolution and deployment as with ULCT. 2. Fixed blanking Blanking of up to 5 objects located at fixed coordinates inside the protective field (e.g. bearing table or material feed unit).
  • Page 27 8.33 mm See Page 29 1. No blanking Here too, the BLCT's reaction time is somewhat longer than that of the ULCT Full resolution No flashing (see the tables on Page 11). - 14 mm 2.
  • Page 28 BLCT A detailed description of this function is provided in the programming unit's operating manual. Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Fiessler Elektronik GmbH & Co. KG Doku Nr. 1121 Stand 08.01. 2018 RK/Aui...
  • Page 29 3 – 11 to indicate reduced resolution or floating blanking. Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Fiessler Elektronik GmbH & Co. KG Doku Nr. 1121 Stand 08.01. 2018 RK/Aui Telefax: +49 (0) 711 / 91 96 97-50 eMail: info@fiessler.de...
  • Page 30 Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Fiessler Elektronik GmbH & Co. KG Doku Nr. 1121 Stand 08.01. 2018 RK/Aui Telefax: +49 (0) 711 / 91 96 97-50 eMail: info@fiessler.de...
  • Page 31 S = …………mm Downstream sensor 2 …LCT ………/……… Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Fiessler Elektronik GmbH & Co. KG Doku Nr. 1121 Stand 08.01. 2018 RK/Aui Telefax: +49 (0) 711 / 91 96 97-50 eMail: info@fiessler.de...
  • Page 32 But note that one receiver is always connected to one transmitter and vice versa. Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Fiessler Elektronik GmbH & Co. KG Doku Nr. 1121 Stand 08.01. 2018 RK/Aui...
  • Page 33 Receiver Yellow LED shines Yellow LED shines Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Fiessler Elektronik GmbH & Co. KG Doku Nr. 1121 Stand 08.01. 2018 RK/Aui Telefax: +49 (0) 711 / 91 96 97-50 eMail: info@fiessler.de...
  • Page 34 Yellow LED shines Yellow LED flashes about once a second Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Fiessler Elektronik GmbH & Co. KG Doku Nr. 1121 Stand 08.01. 2018 RK/Aui Telefax: +49 (0) 711 / 91 96 97-50 eMail: info@fiessler.de...
  • Page 35 Fig. 35/1: Installation range, obstruction size, protective field height Muting Brief and secure bypass of ULCT safety light curtains during material conveyance, e.g. entry into and exit out of a production cell or high-rack warehouse. Reliable distinctions are made here between movements by humans and material.
  • Page 36 E L E K T R O N I K Safety category 4 ULCT safety light barriers belong to safety category 4 according to EN 954-1 and IEC 61496 / EN 61496. Devices in safety category 4 are self-monitoring, contactless protective mechanisms representing the highest safety class for devices of this kind.
  • Page 37 Satz Schwenkhalterungen für Sender und Empfänger Aluminium shackles On request Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Fiessler Elektronik GmbH & Co. KG Doku Nr. 1121 Stand 08.01. 2018 RK/Aui Telefax: +49 (0) 711 / 91 96 97-50 eMail: info@fiessler.de...
  • Page 38 1461 BC1400/168 BSC1400/168 BEC1400/168 BLCT 1500/180 1500 1561 BC1500/180 BSC1500/180 BEC1500/180 1600 1696 Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Doku Nr. 1121 Stand 08.01. 2018 RK/Aui Telefax: +49 (0) 711 / 91 96 97-50 eMail: info@fiessler.de...
  • Page 39 In addition, seminars providing customers with training in annual inspections are held at regular intervals. Warranty The company Fiessler Elektronik GmbH & Co. KG refuses to accept any warranty claims if the device has been opened or if it has been modified.
  • Page 40 E L E K T R O N I K F I E S S L E R E L E K T R O N I K Fiessler Elektronik GmbH & Co. KG Kastellstr. 9 D -73734 Esslingen GESCHÄFTSLEITUNG Konformitätserklärung Declaration of conformity déclaration de conformité...
  • Page 41 Notes FIESSLER E L E K T R O N I K Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Fiessler Elektronik GmbH & Co. KG Doku Nr. 1121 Stand 08.01. 2018 RK/Aui Telefax: +49 (0) 711 / 91 96 97-50 eMail: info@fiessler.de...
  • Page 42 Notes FIESSLER E L E K T R O N I K Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Fiessler Elektronik GmbH & Co. KG Doku Nr. 1121 Stand 08.01. 2018 RK/Aui Telefax: +49 (0) 711 / 91 96 97-50 eMail: info@fiessler.de...
  • Page 43 Notes FIESSLER E L E K T R O N I K Telefon: +49 (0) 711 / 91 96 97-0 Internet: http://www.fiessler.de Fiessler Elektronik GmbH & Co. KG Doku Nr. 1121 Stand 08.01. 2018 RK/Aui Telefax: +49 (0) 711 / 91 96 97-50 eMail: info@fiessler.de...
  • Page 44 Safety seminars and integration support by our service team. Certification A quality management system was introduced at an early stage to guarantee the high quality of Fiessler safety equipment. Fiessler Elektronik is certified according to DIN ISO EN 9001. The company's own electromagnetic compatibility laboratory LISTED Approved tests products on a regular basis.

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