Mohawk USL-6000-K Manual

6,000 lb. capacity universal scissor lift

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MOHAWK

MADE IN THE USA

MODEL USL-6000-K

6,000 LB. CAPACITY UNIVERSAL SCISSOR LIFT

MOHAWK RESOURCES LTD.

P.O. BOX 110

65 VROOMAN AVENUE

AMSTERDAM, NY 12010

TOLL FREE : 1-800-833-2006

LOCAL : 1-518-842-1431

FAX : 1-518-842-1289

INTERNET: www.MOHAWKLIFTS.com

E-MAIL: service@MOHAWKLIFTS.com

USL-6000-K 4-1/2012.DOC

PART # 601-800-367

MANUAL

REV DATE 4/1/2012

INSTALLATION

OPERATION

MAINTENANCE

PARTS

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Page 1 MOHAWK MADE IN THE USA MODEL USL-6000-K 6,000 LB. CAPACITY UNIVERSAL SCISSOR LIFT MANUAL INSTALLATION OPERATION MAINTENANCE PARTS MOHAWK RESOURCES LTD. P.O. BOX 110 65 VROOMAN AVENUE AMSTERDAM, NY 12010 TOLL FREE : 1-800-833-2006 LOCAL : 1-518-842-1431 FAX : 1-518-842-1289 INTERNET: www.MOHAWKLIFTS.com...
Page 3 MOHAWK MODEL USL-6000-K HAVE A QUESTION? Call your local Mohawk distributor For parts, service and technical support. Distributor Place Card Here Please have this unit’s model and serial number when calling for service. Model Number ______________________ Serial Number ______________________ OR CONTACT: MOHAWK RESOURCES LTD.
Page 4 EFFECTIVE DATE: 8/1/2013* GENERAL WARRANTY INFORMATION: MOHAWK’S OBLIGATION UNDER THIS WARRANTY IS LIMITED TO REPAIRING OR REPLACING ANY PART OR PARTS RETURNED TO THIS FACTORY, TRANSPORTATION CHARGES PREPAID, WHICH PROVE UPON INSPECTION TO BE DEFECTIVE AND WHICH HAVE NOT BEEN MISUSED. DAMAGE OR FAILURE TO ANY PART DUE TO FREIGHT DAMAGE OR LACK OF REQUIRED REGULAR DOCUMENTED MAINTENANCE IS NOT COVERED UNDER THIS WARRANTY.
Page 5 AFTER THE FIRST 5 YEARS FROM DATE OF SHIPMENT FROM FACTORY, THE “EXTENDED LIFETIME CYLINDER SEAL WARRANTY” (BELOW) IS APPLICABLE TO THE FOLLOWING MOHAWK LIFTS ONLY: A-7, SYSTEM IA-10, LC-12, LC-12-3SA, LMF-12, TP-16, TP-18, TP-20, TP-26, TP-30. SEE MOHAWK’S “EXTENDED LIFETIME CYLINDER SEAL WARRANTY” FOR SPECIFIC WARRANTY PROVISIONS FOR HYDRAULIC CYLINDERS.
Page 6: Table Of Contents
MOHAWK MODEL USL-6000-K CONTENTS TOPIC PAGE / FIGURE 1-TEXT APPENDAGES SPECIFICATIONS SETUP PACKING LIST SAFETY TIPS PRE-OPERATION CHECK LIST / LIFTING PROCEDURES MAINTENANCE PROCEDURES TROUBLE SHOOTING SERVICE CHART MAINTENANCE CHART 1-10 2-FIGURES / DIAGRAMS USL-6000 LIFT LAYOUT VEHICLE PLACEMENT ELECTRICAL SCHEMATIC...
Page 7 MOHAWK MODEL USL-6000-K IMPORTANT SAFETY INSTRUCTIONS When using your garage equipment, basic safety precautions should always be followed, including the following: 1. Read all instructions. 2. Do not operate equipment with a damaged cord or if the equipment has been dropped or damaged - until it has been examined by a qualified serviceman.
Page 8: Appendages
PROPER OPERATING EQUIPMENT SHOULD BE DOCUMENTED AND SUBMITTED IN PROCEDURES, POTENTIAL DANGERS, SPECIFIC WRITING TO MOHAWK RESOURCES LTD. FOR EXAMINATION. APPLICATION OF THIS EQUIPMENT SHOULD BE ALLOWED TO USER ASSUMES FULL RESPONSIBILITY TOUCH THE CONTROLS AT ANY TIME. EQUIPMENT DAMAGE, PERSONAL INJURY, OR ALTERATION OF...
Page 9: Specifications
MOHAWK MODEL USL-6000-K USL-6000-K SPECIFICATIONS USL-6000-K SPECIFICATIONS POWER UNIT SPECIFICATIONS LIFT TYPE / SCISSOR ELECTRIC / BRAND NAME MONARCH HYDRAULIC MODEL M-4509-0104 LIFTING CAPACITY POWER UNIT TYPE VERTICAL ON PLATFORMS 6,000 LBS. MOTOR VOLTAGE, VAC 115 VAC ON EXTENDED ARMS 4,000 LBS F.L.A.
Page 10: Setup
MOHAWK MODEL USL-6000-K MOHAWK MODEL USL-6000-K SETUP IMPORTANT READ THIS MANUAL IN ITS ENTIRETY. BE FAMILIAR WITH PART NAMES AND HAVE A GOOD UNDERSTANDING OF HOW THIS UNIT IS ASSEMBLED AND HOW INDIVIDUAL PARTS OPERATE BEFORE ASSEMBLING THE UNIT. NOTE THE PLACEMENT OF THE UNIT IS DETERMINED BY THE TYPE ( LENGTH, WIDTH, HEIGHT ) OF VEHICLE BEING SERVICED.
Page 11 MUST BE INITIALED & SIGNED USL-6000-K PARTS BOX CONTENTS: File: QC-USL-6000-K.xls Rev: 4/6/2009 NAME DESCRIPTION 006-030-000 Main Components 006-030-188 USL-6000-K Scissor Lift Assembly 601-600-030 Pallet, 48" x 100" 601-600-055 Shipping Carton 006-030-105 Tow Bar 006-030-189 P.U.Cart 006-010-008 Shipping Carton Packing 601-300-048 Power Unit w/ Switch &...
Page 12: Safety Tips
MOHAWK MODEL USL-6000-K SAFETY TIPS PLEASE POST THESE SAFETY TIPS IN A PLACE WHERE THE OPERATOR WILL BE CONSTANTLY REMINDED OF THEIR IMPORTANCE. ALWAYS REFER TO THE LIFTS SPECIFIC SAFETY, OPERATING AND MAINTENANCE INSTRUCTIONS. ( A COPY IS INCLUDED IN THE PARTS BOX ) WARNING !! ALWAYS PLACE VEHICLE’S CENTER OF GRAVITY OVER INDICATED MARK ON PLATFORMS TO ENSURE...
Page 13: Pre-Operation Check List / Lifting Procedures
MOHAWK MODEL USL-6000-K PRE - OPERATION CHECK LIST TRAINED OPERATOR NO LOAD PERFORMANCE CHECK • • THE OPERATOR MUST BE FULLY TRAINED AND QUALIFIED ALL MECHANICAL SAFETIES OPERATE PROPERLY AND TO SAFELY AND EFFECTIVELY OPERATE THIS EQUIPMENT CONSISTENTLY. OF THIS SPECIFIC MAKE AND MODEL.
Page 14: Maintenance Procedures
MOHAWK MODEL USL-6000-K MAINTENANCE PROCEDURES QUALIFIED MAINTENANCE PERSONNEL ONLY DAILY MONTHLY • PERFORM THE PRE-OPERATION CHECK LIST. INSPECT HYDRAULIC COMPONENTS LEAKS, DEFORMATION, WEAR OR CORROSION. • REPORT ANY AND ALL EQUIPMENT MALFUNCTIONS IMMEDIATELY. TIGHTEN ALL FASTENERS AND HYDRAULIC FITTINGS AS REQUIRED.
Page 15: Trouble Shooting
REMOVE THE HYDRAULIC TUBING AND INSPECT FLAIR AND FITTING FOR DEFORMATION. REPLACE IF NEEDED. BAD O-RING ( O-RING TYPE FITTINGS ) CHANGE O-RING LOOSE PIPE FITTING REMOVE, RESEAL, AND RE-INSTALL FITTING. SEAL ALL PIPE FITTING CONNECTIONS WITH THREAD SEALANT MOHAWK PART # 601-610-002 NOTE: DO NOT USE TEFLON TAPE.
Page 16: Service Chart
MOHAWK MODEL USL-6000-K SERVICE CHART MODEL USL-6000-K SERIAL NUMBER: ________________________________ DATE OF INSTALLATION: _________________________ DATE PART REPLACED / SERVICED SERVICE SERVICED BY COMPANY...
Page 17 MOHAWK MODEL USL-6000-K MAINTENANCE CHART DATE MAINTENANCE PERFORMED SERVICE SERVICED BY COMPANY 1-10...
Page 18 MOHAWK MODEL USL-6000-K MOHAWK MODEL USL-6000-K FIGURES/DIAGRAMS MOHAWK RESOURCES LTD.
Page 26 MOHAWK MODEL USL-6000-K MOHAWK MODEL USL-6000-K PARTS MOHAWK RESOURCES LTD.
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Page 32 Page Item Mohawk P/N Ref P/N Part Description Format 006-030-101 Ref 006-010-163 Cylinder Retainer Pin 006-030-102 Screw M8 x 8 006-030-103 Ref 006-010-010 Lift Arm Assy (Main Frame) 006-030-104 Hex bolt M12 x 50 006-030-105 Dolly Assy (Tow Bar Assy)
Page 33 2 20 006-030-151 Fixed Bracket (PU Stand Weldment) 2 21 006-030-152 Flat washer 2 22 006-030-153 Hex bolt M10 x 55 2 23 600-690-001 Nut, Lock 5/16-18 NC 3 58 006-030-154 Ref KI Dwg Fixed Part for Piston (Rod End) 3 59 006-030-155 O-ring...
Page 34: 4-Tow Bar Kit
MOHAWK MODEL USL-6000-K MOHAWK MODEL USL-6000-K TOW BAR KIT MOHAWK RESOURCES LTD.
Page 35: Relocation Procedure
ARMS FROM BENEATH THE UNIT AND AWAY FROM PINCH POINTS. NOTE • THE USL-6000-K CANNOT BE RELOCATED/MOVED WITH A VEHICLE ON THE UNIT. • IT IS ADVISED TO SWEEP THE FLOOR TO REMOVE ALL DEBRIS. DUE TO THE WEIGHT OF THE UNIT, SMALL STONES, NUTS, BOLTS, ETC., CAN MAKE MOVING THE UNIT TROUBLESOME IF NOT REMOVED.
Page 39 TOW BAR KIT PARTS LIST FILE: USL-PL2.WB1 REV: 4/24/98 PURCH ITEM PART NO. DESCRIPTION QTY ITEM # 006-010-042 TOW BAR ASSEMBLY 006-010-040 TOW BAR SUPPORT WELDMENT 600-640-054 BOLT, 1/2-13 NC x 2 1/2 LG, HEX HEAD 600-680-001 NUT, PLAIN, 1/2-13 NC 006-010-041 TOW BAR WELDMENT 600-690-009 NUT, LOCK, 1/2-13 NC, GRADE 5 600-710-008 WASHER, FLAT, 1/2...