Summary of Contents for NOVACAT 225 ED
- Page 1 99 377.GB.80I.0 NOVACAT 225 ED (Type PSM 377 : + . . 01001) NOVACAT 265 ED (Type PSM 378 : + . . 01001) • Disc mower Ihre / Your / Votre • Masch.Nr. • Fgst.Ident.Nr. Ihre / Your / Votre • Masch.Nr. • Fgst.Ident.Nr.
- Page 2 Dear Farmer You have just made an excellent choice. Naturally we are very happy and wish to congratulate you for having chosen Pöttinger. As your agricultural partner, we offer you quality and efficiency combined with reliable servicing. In order to assess the spare-parts demand for our agricultural machines and to take these demands into consideration when developing new machines, we would ask you to provide us with some details.
- Page 3 INSTRUCTIONS FOR Dokument PRODUCT DELIVERY ALOIS PÖTTINGER Maschinenfabrik GmbH GEBR. PÖTTINGER GMBH A-4710 Grieskirchen Servicezentrum Tel. (07248) 600 -0 D-86899 Landsberg/Lech, Spöttinger-Straße 24 Telefax (07248) 600-511 Telefon (0 81 91) 92 99-10 / 21 Telefax (0 81 91) 59 656 GEBR.
-
Page 4: Table Of Contents
Table of conTenTs safety hints to observe in supplement! Table of contents WARNINg SIgNS mAINTENANCE CE sign ....................5 Safety point ..................26 Meaning of warning signs ..............5 General maintenance hints .............. 26 Cleaning of machine parts .............. 26 ATTAChINg TO TRACTOR Parking in the ope ................ -
Page 5: Warning Signs
Warning signs CE sign The CE sign, which is affixed by the manufacturer, indicates outwardly that this machine conforms to the engineering guideline regulations and the other relevant EU guidelines. Recommendations EU Declaration of Conformity (see supplement) for work safety By signing the EU Declaration of Conformity, the manufacturer declares that the machine being All points referring brought into service complies with all relevant safety and health requirements. -
Page 6: Attaching To Tractor
attaching tO tractOr Attaching implement to tractor Safety hints: see supplement-A1 points 7.), 8a. - 8h.) - Attach mower so that the edge of the tractor-side drum is just outside the right-hand tractor tyre! - See also chapter "Side-located attachment", supplement-D - Adjust lower link bolt (1) on frame accordingly. -
Page 7: Adjusting Lower Links
attaching tO tractOr Adjusting lower links • The drive shaft (GW) position should be approximately horizontal when mowing. - Set the tractor's lifting gear accordingly (H1) - Set the tractor hydraulics (ST) using the bit stop. This height allows optimal evenness when working on uneven ground and need not be changed for swinging cutter bar up. -
Page 8: Transport- And Working Position
transpOrt- and WOrking pOsitiOn Conversion from working to transport position Safety Precaution! NOTE: Attention! see supplement- The implement has been so designed that the mower Take care with transport positions 1, 2, 3. A1 points 7.), 8c. unit is positioned as close as possible to the tractor. Before swivelling the cutter bar up, turn - 8h.) This has important advantages for both mowing and... -
Page 9: Transport Position - 1
transpOrt- and WOrking pOsitiOn Transport position - 1 Transport position - 2 Attention! mower bar only swivelled up at the side. mower bar swivelled back. Important Cutter bar o the rear and swivelled up until it stops instructions (approx. 20°) in the chapter entitled ”Parking the implement”... -
Page 10: Transport Position
transpOrt- and WOrking pOsitiOn Transport position - 3 Reducing the Total height Note: Cutter bar to the rear and swivelled up (approx. Before converting to transport position For safety reasons 90°). • The external guard plate (10) can be swivelled in to the mower reduce the total height (- 0 cm) when in the transport disks must be... -
Page 11: Dismount And Parking
dismOunt and parking Dismount implement from tractor Attention! • Always Important! Instructions park implement Keep to the order of operation The lever 13b is a safety device. It should not be steadfast changed in its form and functions. 1. Shift servo to floating position so that no residual air •... -
Page 12: Parking The Implement
dismOunt and parking Parking the implement Support Stand Beware! The implement can be parked in two positions (R and The support stand can be pinned in 4 positions Before Positions 1, 2, 3: when parking the implement uncoupling Position 4: For transport and operating positions the lower link, Parking the implement on the support stand always secure... -
Page 13: Take Care When Turning On Slopes
WOrking On sLOpEs Take care when turning on slopes! The tractor's travelling characteristics are influenced by the weight (g) of the mower unit. This can lead to dangerous situations, especially on slopes. Danger of tipping occurs - when the mower unit is facing downhill and in a raised position, - when travelling in a left-hand curve with the mower unit raised, - when travelling in a left-hand curve in the transport position (mower unit completely raised). -
Page 14: Starting Work
starting WOrk Important points before starting work 4. Stay clear while engine is running. - Keep people out of the danger zone - foreign bodies which can be ejected by the mower could injure them. Safety hints: Special care is see supplement-A1 points 1. -
Page 15: Operation
starting WOrk Operation Adjustment - Adjust tractor hydraulics in a way that the machine can adapt to uneven ground. 1. Adjust cutting height by turning upper link spindle - Put hydraulic control device (ST) into "free gear" (floating (inclination of the cutting discs max. 5°). position or "lower") - The drive shaft (GW) position should be approximately horizontal when mowing. -
Page 16: Conditioner
The conditioning effect is most intense with the lever at the bottom of its travel (Pos. ). However the crop should not be chopped. Correct belt tension Check X2 size NOVACAT 225: X2 = 164 mm NOVACAT 265: X2 = 164 mm NOVACAT 305:... -
Page 17: Dismounting And Mounting The Conditioner
cOnditiOnEr Dismounting and mounting the conditioner Reduce spring tension before dismounting the conditioner Pin bolt (18) in the relative position (a, b, c) - see chapter "mAINTENANCE" Otherwise the danger exists that the mounting frame of the cutter bar could swivel up in jerks and jolts when uncoupling the 1. - Page 18 cOnditiOnEr 5. Release left and right locks Important! • Spring loaded positioning bolt up to 2004 • Screwed in from 2004 model model When mowing Remove screw (S) without Remove linch pin (V1) and release bolts (Spring loaded positioning bolt = optional) conditioner, •...
-
Page 19: Mowing Without Conditioner
cOnditiOnEr mowing without Conditioner Take particular notice when the conditioner is detached rom the cutter bar Safety hint A machine with a conditioner (CR) as a complete unit is fitted with proper protection elements. Should the conditioner be detached however, the mowing unit no longer has complete protection covering. - Page 20 - 20 - 0400-D ROTOR_377...
-
Page 21: Settings
ROLLER CONDITIONER Settings Note! Side pressure springs Dismounting and mounting the - to set the gap between the rubber cylinders roller conditioner - adjustable through screw (B) -see chapter „CONDITIONER“ Cleaning and maintenance Clean with water after every operation - the rubber cylinders - the side bearing (if using a high pressure cleaner see chapter „Maintenance and Service”) -
Page 22: Set The Positions Of The Guiding Plates
The settings listed below are to be understood as basic settings. Because of the various types of crops, an optimum setting of the guiding plates can possibly first be ascertained when the machine is in use. NOVACAT 225 extra dry NOVACAT 265 extra dry Swathes 1. -
Page 23: Dismount Guide Plate
sEt thE pOsitiOns Of thE guiding pLatEs Dismount guide plate When spreading it could occur that the left mounted guide plate (LB) reduces the spread width. - Mount guide plate (LB) onto the top side of the conditioner If a greater spread width is required, the guide plate can be removed. -
Page 24: Swath Discs
sWath discs Swath Discs With the swath discs a narrower swath is formed when mowing. This prevents them from being run over by the tractor's wide tyres. mount guide plates - left (1) and right (2) Setting both tension springs for high dense forage basic setting for short forage... -
Page 25: Collision Safety Device
EUROCAT 275 h, 275 h-ED: X1 = 110 mm (min. 100 mm) NOVACAT 225 h, 225 h-ED X1 = 110 mm (min. 100 mm) NOVACAT 265 h, 265 h-ED: X1 = 110 mm (min. 100 mm) NOVACAT 305 h, 305 h-ED X1 = 110 mm (min. 100 mm) -
Page 26: Safety Point
maintEnancE Safety point Parking in the ope Safety points! • Turn engine off when adjustment, service and repair When parking in the open for work is to be done. long periods of time, clean • Turn engine off piston rods and then coat when adjustment, with grease. -
Page 27: Cutter Bar Oil Level Check
1. Lift one side of the mower bar (X1) and 4. Oil level check operation. support. • Too little oil does NOVACAT 225: X1 = 20,5 cm not guarantee NOVACAT 265: X1 = 22,5 cm the necessary lubrication. 61-00-18 The oil level is correct when the oil comes up to the level •... -
Page 28: Changing Oil - Angular Gear
Quantity: NOVACAT 225: 2,5 Liter SAE 90 NOVACAT 265: Liter SAE 90 - Put cutter bar in vertical position and wait approx. 5 minutes. -
Page 29: Check Initial Spring Tension
maintEnancE Check initial spring tension. 1. mount the implement onto the tractor - see chapter “Mounting onto Tractor” 2. Lower cutter bar to the ground - the ground bearing load of the cutter bar outside right should be about 75 kg. Alter spring tension 1. -
Page 30: Tabel
+ Bj. 2002: Pin bolt (18) in the relative position (a, b, c), see also Table. 180° + Bj. 2002: - Bj. 2001: Tabel: NOVACAT 225 Pos. a NOVACAT 225 extra dry Pos. b NOVACAT 265 Pos. b NOVACAT 265 extra dry Pos. c NOVACAT 7800 Pos. b NOVACAT 7800 extra dry Pos. -
Page 31: Checking Wear On Mowing Blade Holders
maintEnancE Checking wear on mowing blade holders Wearing parts are: Attention! - mounting of mowing blades (0) Danger of accident - bolts of mowing blades (1) if wearing parts are worn If such wearing parts are worn out they must not be used any longer. -
Page 32: Holder For A Quick Change Of Cutter Blades
maintEnancE and sErvicE holder for a quick change of cutter blades Changing the Cutter Blades (up to 200 model) Attention! 1. Insert lever (h) horizontally between cutter disc and For your Safety holder (30) 2. Push movable holder (30) down using lever (h). •... -
Page 33: Changing The Cutter Blades (From 2004 Model)
maintEnancE and sErvicE Changing the Cutter Blades (from 2004 model) 1. Insert lever from left or right side on the cutter disc ”Pos A” until it stops. 2. Swing lever from ”pos. A” to ”pos. B” and push the movable holder (30) down. 5. -
Page 34: Technical Data
Technical data (Type PSM 377) (Type PSM 378) NOVACAT 225 / NOVACAT 225 eD NOVACAT 265 / NOVACAT 265 eD Kat. II Kat. II Three-point linkage (adjustable) Three-point linkage (adjustable) 2,30 m 2,62 m Working width Working width No. of mowing discs No. of mowing discs No. of knives per disc No. of knives per disc Hydraulic lift (single-acting) Hydraulic lift (single-acting) -
Page 35: The Defined Use Of The Mower Unit
Masch.Nr. / Fgst.Ident.Nr. The defined use of the mower unit The „NOVACAT 225 (Type PSm 377)“ „NOVACAT 265 (Type PSm 378)“ mower is intended solely for normal use in agricultural work. • The mowing of grassland and short stemmed fodder. Any other uses outside of these are regarded as undefined. -
Page 36: Supplement
suppLEmEnt GB-Anhang Titelblatt _BA-Allgemein... - Page 37 The original cannot be copied ... Things will run better with genuine Pöttinger parts • Quality and precise fitting The decision must be made, ”original” or ”imitation”? The decision is often governed by price and a ”cheap buy” can sometimes be very expensive. - Operating safety.
- Page 38 Recommendations for work safety suppLEmEnt - a Recommendations for work safety 6.) Transport of persons prohibited All points refering to safety in this manual are indicated a. The transport of persons on the machine is not permitted. by this sign. b.
-
Page 39: Driveshaft
drivEshaft Supplement - B matching driveshaft to tractor Rules for working To determine the actual length required, hold the two Never exceed the maximum p. t. o. speed when using halves of the driveshaft side by side. the implement. Important! - When the p.t.o. - Page 40 drivEshaft Supplement - B how a cam type cut out safety clutch works This overload clutch switches the torque transmitted to zero if overloaded. To revert to normal operation, stop the p.t.o. drive briefly. The clutch reengages at a speed below 200 rpm. ImPORTANT! Re-engaging is also possible by decreasing the p.t.o.
-
Page 41: Lubrication Chart
FeTT Schmierplan Plan de graissage Lubrication chart alle 8 Betriebsstunden Toutes les 8 heures de service after every 8 hours operation alle 20 Betriebsstunden Toutes les 20 heures de service after every 20 hours operation 40 F alle 40 Fuhren 40 F Tous les 40 voyages 40 F... - Page 42 FETT (IV) FETT 050-05-02 (III) (III) (III) (III) (III) 0,7 Liter 2,5 Liter 3 Liter 3,5 Liter 4 Liter (100 ) NOVACAT 225 NOVACAT 265 NOVACAT 305 NOVACAT 350 - 2 - 0500-SCHMIERPLAN (379)
-
Page 45: Attachment Variations
SIDE-LOCATED ATTAChmENT Attachment variations Example: Tractor with a width of 195 cm. 195 cm 7 cm 10 cm 15 cm 1. Attachment variation (7 cm) • Install lower link bolts according to sketch - left 10 cm TD 26/96/7 - right 15 cm 100 cm 195 cm 7 cm 2. Attachment variation (17 cm) 20 cm 5 cm 17 cm... -
Page 46: Repairs On The Cutter Bar
rEparair instructiOns Repairs on the cutter bar • Adjust markings in a line (K1, K2). • Only screw the nut (M) on when there is sufficient thread length in order to prevent any damage. • Secure nut (M) against loosening. - with „Loctite 242“... -
Page 47: Combination Of Tractor And Mounted Implement
impOrtant! additiOnaL infOrmatiOn Combination of tractor and mounted implement The mounting of implements on the front or rear three point linkage shall not result in exceeding the maximum permissible weight, the permissible axle loads and the tyre load carrying capacities ot the tractor. The front axle of the tractor must always to be loaded with at least 20 % of the unladen weight of the tractor. - Page 48 impOrtant! additiOnaL infOrmatiOn 3. CALCuLATION OF The reAL FrONT AXLe LOAD T V tat (If with the front mounted implement (G ) the required minimum front ballasting (G ) cannot be reached, the weight of the front mounted V min implement has to be increased to the weight of the minimum ballasting at the front!) Record the calculated real front axle load and the permissible front axle load of the tractor into the table.
- Page 49 (full address of company - where this concerns authorized agents within the Common Market, also state the company name and manufacturer) declare in sole responsibility, that the product Disc mower NOVACAT 225 Type 377 NOVACAT 225 ED Type 377 NOVACAT 265 Type 378 NOVACAT 265 ED Type 378...
- Page 50 Im Zuge der technischen Weiterentwicklung La société PÖTTINGER Ges.m.b.H améliore Following the policy of the PÖTTINGER Ges. arbeitet die PÖTTINGER Ges.m.b.H ständig constamment ses produits grâce au progrès m.b.H to improve their products as technical an der Verbesserung ihrer Produkte. technique.
- Page 51 ALOIS PÖTTINgER maschinenfabrik gesellschaft m.b.h A-4710 Grieskirchen Telefon: 004 (0) 72 48 600-0 Telefax: 004 (0) 72 48 600-511 e-Mail: landtechnik@poettinger.co.at Internet: http://www.poettinger.co.at gEBR. PÖTTINgER gmBh Stützpunkt Nord Steinbecker Strasse 15 D-49509 Recke Telefon: (0 54 5) 91 14 - 0 Telefax: (0 54 5) 91 14 - 14 PÖTTINgER France 129 b, la Chapelle...
Need help?
Do you have a question about the 225 ED and is the answer not in the manual?
Questions and answers