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Polyvend ULTRA VENDOR 32 Service Manual

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Summary of Contents for Polyvend ULTRA VENDOR 32

  • Page 2: Table Of Contents

    TABLE OF CONTENTS PAGE WARRANTY ..........................GENERAL INFORMATION ....................... SPECIFICATIONS ........................ELECTRICAL SPECIFICATIONS .................... INSTALLATION & SERVICE DOOR ADJUSTMENT ............ 2-4 PRODUCT LOADING......................SPECIAL PRODUCT LOADING ..................... GUM AND MINT TRAY LOADING (NEW STYLE ASSEMBLY) ........ 8-9 PRIMARY CABINET COMPONENT INFORMATION ..........10-11 12-13 ELECTRICAL SERVICE SECTION ................

  • Page 3: Warranty

    Polyvend service or repair to items not in warranty will be subject to the standard service charge for repair of the failed components. For warranty of service information call or...

  • Page 4: Specifications

    POLYVEND ULTRAVENDOR 32 GENERAL The Polyvend Automatic Helix Merchandiser has independent dispensing units, with each helix activated by letter and number push buttons. The dispensing assemblies are snap-in hubs that can be installed from the front of the machine. This design provides easy access to displaying units on location.
  • Page 5 The Polyvend machine is wired so that it is properly polarized in accordance with the electrical code. If the wall outlet is wired and grounded properly, then the vending...
  • Page 6 Shown in views A and B are two properly grounded and polarized wall outlets. One is a three wire grounded type wall outlet (See View A) and the other is a two wire wall outlet (See View B) with an adapter in place. Should the polarity at the wall outlet appear any way other than that shown below, the outlet should be rewired by qualified personnel.
  • Page 7 * Operate each dispenser, using coins. Operation should be smooth. Remember; the safety interlock must be energized in order to test out the changer. To energize, pull out the plunger on the safety interlock switch located at the back of the pull out drawer (See figure 4 on page 10).

  • Page 8: Product Loading

    PRODUCT LOADING ~HELIX TRAY DISPENSER There are several helix pitches available. To insure proper operation and maximum capacity, the product size should closely match the opening between the winding of the helix. The product should fit between the windings of the helix so as not to be tight, but should fill most of the opening.
  • Page 9 Starting at the front of the tray, insert a product between each winding of the helix so that the name of the product is displayed forward. Be sure to place the product all the way to the bottom of the tray and tilt free end at top backwards. Fill from front to back and be sure not to miss any positions.

  • Page 10: Special Product Loading

    Certain candies and cigarettes have a flat or semi-flat bottom which is thick and wide. Polyvend Inc. has designed into our helix the flexibility to be 100% sure of the vending of this type of product. By moving the position of the helix, and thus the helix kicker 90 degrees, the best dispensing for boxed products is insured.
  • Page 11 These height adapters can be ordered from your local distributor or from the Polyvend Parts Department. There are two different heights available, the thinner adapter is normally used for anti-acid or breath mints.
  • Page 12 LOADING INSTRUCTIONS Take hold of the gum and mint assembly and pull the unit forward until the tray comes to the stop. To load, push the cover toward the rear of the machine. Lay the gum or mint packs on their side with the label facing toward the front of the gum and mint assembly. Each selection has a clear, hinged product ejector which may require adjustment for each type of product.

  • Page 13: Primary Cabinet Component Information

    PRIMARY CABINET COMPONENT INFORMATION SLIDEOUT CONTROL DRAWER All electrical components in this compartment are low voltage. Located in this panel are the validator, the changer, control board (digital readout mounted on control board), 10 volt and 24 volt fuses and the motor distribution board. The 110 VAC transformer, light ballast and 110 volt circuit breaker are located in the high voltage electrical box mounted beside the coin bank.
  • Page 14 H I G H VOLTAGE POWER SUPPLY The high voltage power supply is located in the bottom of the machine, on the right hand side beside the coin bank. The circuit breaker for the 110 volt circuits is located on the top of the power supply.

  • Page 15: Electrical Service Section

    ELECTRICAL SERVICE SECTION M O D E S OF OPERATION The system will operate in one of two modes, sales or service. On power up (after com- pleting configuration), the machine is in the sales mode. Service mode may be selected by pressing the mode switch mounted on the control board.
  • Page 16 SERVICE MODE The service mode (s1) can be entered by pressing the “MODE BUTTON” located on the control board just below the two red buttons for the changer pay out. Access is through a hole on the back of the drawer assembly (See Figure 5). By using the numbers and letters on the alphanumeric key pad, the operator can set the prices for the entire machine through the control board.

  • Page 17: Detailed Control Board Operation

    DETAILED OPERATION OF CONTROL BOARD At the time of delivery from Polyvend Inc. the control board will be set as follows: All of the prices will be set to $0.50. COIN DISPENSING While in the service mode the control board will pay out coins out of the changer.
  • Page 18 Before pressing the mode button one of the two options switches must be in the “off” position or both option switches turned “off”. Press the mode button, then press the letter and number of the selection for which you wish to change the price. When you press the number of that selection, release the button and press it again and the price will go up in nickel increments.

  • Page 19: Shipping Policy

    Polyvend Inc., and make arrangements to have merchandise returned for repair and file a claim for repair charges. Do not return “DEADHEAD”. Do not claim more than thecash...
  • Page 20 On each machine shipped out of Polyvend Inc. there is an indicator called a Shock Watch, which will turn from white to red if the machine has received a severe impact. The shock watch is a red hexagon shaped label mounted on the front glass of the machine. Just...

  • Page 22: Drawings And Parts Lists

    DRAWINGS AND PARTS LISTS...
  • Page 24 PARTS LIST PART NO I T E M 21522BLK DRAWER W/A 2144203 ESCUTCHEON ESCUTCHEON DECAL 21403 SELECTION BUTTONS SET 21567SET CLEAR LENS 21550 17948 COIN INLET 21125 COIN REJECTION BUTTON 21126 COIN REJECTION BUSHING 16154 FLAT WASHER 13419 WASHER 2220 1 SLEEVE SPACER 24167 SCREW # 8 18 X 1/2...
  • Page 25 ’ I...
  • Page 26 SLIDING DRAWER ELECTRICAL WIRING PARTS LIST I T E M DESCRIPTION 19746 INTERLOCK SWITCH 21532P POWER HARNESS 2330901 CONTROLLER COVER 19819 DECAL “CAUTION” 21509 DECAL SERVICE PROGRAM 0853801 CLAMP 3/8 0853802 CLAMP 5/8 21538 INNERCONNECT HARNESS HARNESS COIN MECHANISM 2155101 17920 FUSE ASSEMBLY FUSE MOUNTING BRACKET...

  • Page 28: Sliding Drawer Assembly

    MAIN CABINET ELECTRICAL WIRING PARTS LIST PART NO. ITEM DESCRIPTION 21428TDG CABINET W/A 21507 SLIDING DRAWER ASSEMBLY 21508 POWER BOX ASSEMBLY 21478 POWER BOX MOUNT 01298BLK SCREW #8-18 X 303 23587 POWER CORD IENTRANCE 02438 STRAIN RELIEF BUSHING 0853802 HARNESS CLAMP 0853801 HARNESS CLAMP 2146501...
  • Page 31 SNACK TRAY ASSEMBLY FIXED DIVIDERS 4-SELECTION PARTS LIST PART NO. ITEM 21420 COMPLETE TRAY ASSEMBLY (DUAL HELIX) 2141801 2145302 TILT BRACKET L.H. 2145303 TILT BRACKET R.H. 210-3010B WEAR PLATE 21365 MOTOR 17537 HUB COUPLING 2146301 TRAY HARNESS 4-SEL. 210-8021 CANOE CLIP 01298BLK SCREW #8-18 X 3/8 01715...
  • Page 32 SNACK TRAY ASSEMBLY REMOVABLE DIVIDERS 4-SELECTION PARTS LIST NOTE: NEW STYLE TRAYS INSTALLED IN ALL MACHINES STARTING WITH SERIAL #1811 & HIGHER. ITEM 2415516 COMPLETE TRAY ASSEMBLY (DUAL HELIX) 23995 TRAY W/A 24128LH TILT BRACKET L.H. 24128RH TILT BRACKET R.H. 24000 DIVIDER ASSEMBLY 23216...
  • Page 35 CANDY TRAY ASSEMBLY FIXED DIVIDERS S-SELECTION PARTS LIST PART NO. DESCRIPTION ITEM 2142006 COMPLETE TRAY ASSEMBLY 2141805 TRAY W/A 2145302 TILT OUT BRACKET L.H. 2145303 TILT OUT BRACKET R.H. 210-30108 WEAR PLATE MOTOR 17537 HUB COUPLING TRAY HARNESS 8 SEL. 210-8021 CANOE CLIP 01298BLK...
  • Page 36 CANDY TRAY ASSEMBLY REMOVABLE DIVIDERS S-SELECTION PARTS LIST NOTE: NEW STYLE TRAYS INSTALLED IN ALL MACHINES STARTING WITH SERIAL #1811 & HIGHER. PART NO. I T E M DESCRIPTION 2415517 COMPLETE TRAY ASSEMBLY 23995 TRAY W/A 24128LH TILT OUT BRACKET L.H. 24128RH TILT OUT BRACKET R.H.

  • Page 37: Main Cabinet Assembly

    MAIN CABINET ASSEMBLY PARTS LIST TO BE USED IN CONJUNCTION WITH PAGES 31 AND 32 PART NO. DESCRIPTION 21408TOM CABINET W/A 21507 DRAWER ASSEMBLY TOM’S SLIDING UPPER ESCUTCHEON PLATE TOM’S 21515 2315103 LOWER ESCUTCHEON PLATE TOM’S END CAP ESCUTCHEON 17917BLK 17916 MID ESCUTCHEON CAP 21518...

  • Page 40: Helix Assembly

    HELIX ASSEMBLY “USED WITH FIXED DIVIDER TRAY ASSEMBLIES” KICKER SNACK CANDY Product Thickness Helix Part No. Product Thickness Helix Part No. 10 ct 2208 14 ct 220800 1 1 ” 8 ct 2208 12 ct 2208003 1 l/4” 6 ct 1 8 3 7 4 0 6 2 l/2”...

  • Page 42: Service Door Assembly

    SERVICE DOOR ASSEMBLY PARTS LIST PART NO. 2 1405DG DOOR ASSEMBLY COMPLETE 18499BLK TOP GLASS HOLDER LEFT SIDE GLASS HOLDER RIGHT SIDE GLASS HOLDER SERVICE DOOR GLASS (TEMPERED) 18761 12.6’ 17970 SERVICE DOOR GASKET 19379BLK LARGE HANDLE DOOR LOCK CAM-LOCK LOCKING BAR SERVICE DOOR HINGE 22030DG...
  • Page 44 PRODUCT DELIVERY COMPARTMENT PARTS LIST PART NO. 18492 DELIVERY COMPARTMENT ASSEMBLY DOOR ASSEMBLY DELIVERY COMPARTMENT 19987E 18684 WASHER l/4” NYLON DELIVERY DOOR RETAINER 20126MBK PRODUCT DEFLECTOR 01298BLK SCREW #8- 18 X 3/8 BRACKET ANTI-THEFT 232290 1 13140 SCREW PANHEAD 23838LHB BRACKET ANTI-THEFT LEFT SIDE 23838RHB BRACKET ANTI-THEFT RIGHT SIDE...
  • Page 46 PARTS LIST style gum and mint assembly installed in machines with serial number 18 1 and higher. DESCRIPTION 2395004 GUM AND MINT ASSEMBLY COMPLETE 239260 1 T R A Y 2398101 SLIDE SUPPORT W/A 23894 MOTOR 23888 23889 ACTUATOR 23890 GUIDE BLOCK 23891 WINDOW...

  • Page 47: Power Box Assembly

    POWER BOX ASSEMBLY...
  • Page 48 POWER BOX ASSEMBLY PARTS LIST PART NO. ITEM DESCRIPTION 24344 POWER BOX ASSEMBLY 21534 BOX, COMPONENTS COVER 18283 TRANS. ASSY., MINI VENDOR 24343 BALLAST ASSY. 15W 120V 21533 HRNS., CKT. BRKR, TOM’S 2233001 CIRCUIT BREAKER 2.OA 01715 SCREW, SEMS YELLOW WHITE BLACK SCHEMATIC DIAGRAM...
  • Page 49 LAMP ASSEMBLY PARTS LIST ITEM PART NO. DESCRIPTION 24353 LAMP ASSEMBLY LAMP BULB - 15 WATT 00101 21562 TUBE POLYCARBONATE END CAP 19708 SCREW 13261 LAMP BRACKET 24402 24352 HARNESS STD. LAMP ASSY. 24398 STARTER FS-2...

  • Page 51: Power Box Schematic

    POWER BOX SCHEMATIC...

  • Page 52: Complete Electrical Machine Schematic

    COMPLETE ELECTRICAL MACHINE SCHEMATIC...

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