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DLi
CORDLESS
CAPLAMP SYSTEM
NO COMPROMISE
Ex I M1 Ex ia I Ma EN60079-35-1
This manual, including the warnings and cautions inside, must be read and followed carefully by all
persons who use or maintain this product, including those who have any responsibility involving its
selection, application, service, or repair.
This cap lamp system will perform as designed only if used and maintained according to the
instructions, otherwise it could fail to perform as designed and persons who rely on this product could
sustain serious personal injury or death.
INSTRUCTION
MANUAL
WARNING
Ta = 0
1
o
o
C to +40
C
September 2016 – Iss. 1
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Summary of Contents for Oldham DLi
- Page 1 CORDLESS CAPLAMP SYSTEM NO COMPROMISE INSTRUCTION MANUAL Ex I M1 Ex ia I Ma EN60079-35-1 Ta = 0 C to +40 WARNING This manual, including the warnings and cautions inside, must be read and followed carefully by all persons who use or maintain this product, including those who have any responsibility involving its selection, application, service, or repair.
- Page 2 DLi Cordless Caplamp TABLE OF CONTENTS Important General description Using the DLi caplamp system Preparation for use Preparing the DLi caplamp for first use Battery charging Storage Use and operation Operating the lamp Recharging the lamp Multi-stage chargers Watchdog timer cut-out...
- Page 3 The DLi is based on Lithium-ion battery technology and utilises three state of the art LEDs to give an optimal lighting pattern. The caplamp consists of an outer polycarbonate shell, switch, cap clip, glass face and charge connections.
- Page 4 Recharging the DLi Caplamp There is a multi-stage charging system for DLi caplamp batteries. Each lamp position has its own microprocessor controlled PCB with LED indicators to show mode of charge and battery charge condition. A 5.0v USB system is also available. Both are described in the following section.
- Page 5 The DLi cordless lamp is recharged by connecting it to the power supply cradle as shown in the following sequence: 1. Position the lamp in the charging cradle (red button facing outward/down) 2. Push down on the lamp to click in place. Charging commences automatically and can not overcharge from the USB supply.
- Page 6 Replacing battery & LEDs The DLi caplamp contains internal fuses and electronic protection measures as an integral part of the battery. The LEDs are permanently fixed to the LED driver circuit board. As such, no economical repair or replacement of these two components is considered possible in this caplamp.
- Page 7 A small hole is provided in the rear of the DLi caplamp for a spring hoop attachment that make connection of the lanyard possible. Depending upon local regulations, the user may chose simply to attach the lamp to the helmet via a lanyard, or the lamp-to-helmet-to-user as indicated in the pictures...
- Page 8 DLi Cordless Caplamp, Tools and Spares List DLi cordless caplamp M263051 Bezel and Glass Assembly M202921 Cap Clip M210344 Cap clip & screw repair kit M210445 Short Lanyard M253343 Long Lanyard M253243 Bezel screw Allen key M237642 Capclip nut spanner...
- Page 9 TROUBLESHOOTING PROBLEM CAUSE & REMEDY The caplamp will not operate when Connect a nine volt battery to the charging removed from the box. terminals of the caplamp. Then connect the caplamp to the charger. If the caplamp fails to charge, return it to your authorised distributor. Lamp Fails to Light 1.
- Page 10 Certification, equipment marking and instructions for compliance with ATEX standards:- The DLi range of cap lamps is certified for use in mines where potentially explosive atmospheres may exist. The lamp is suitable for M1 Mining applications. Only lamps clearly labelled and marked with the ATEX symbol are to be used in a hazardous area.
- Page 11 Conditions of Certification and special conditions for safe use The user must ensure that the lamp supplied meets the safety standard required for the Zoned area:- This equipment must only be used in accordance with the certification approved. Only an EnerSys approved and assessed charger (incorporating the M657012 Crowbar Circuit with supply voltage not exceeding 26.5v**) should be used for certification conditions.