Risen RSM60-6- BMDG Series Installation And Maintenance Manual
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Risen RSM60-6- BMDG Series Installation And Maintenance Manual

Bifacial module products
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RISEN ENERGY CO., LTD. (DOCUMENT)
R
ISEN ENERGY CO., LTD. (DOCUMENT)
INSTALLATION AND MAINTENANCE
MANUAL
OF BIFACIAL MODULE PRODUCTS
DOCUMENT NO.
COMPILER
RS/03-MTP-016-2019
Pei shichao
EDITION
REVIEWER
A/3[2019]
Zhang shengcheng
DISTRIBUTION NO.
APPROVER
Liu yafeng
STATUS
STAMP
THIS DOCUMENT HAS A TOTAL OF *35* PAGES INCLUDING THE FRONT COVER
ISSUE DATE 2019-05-30
.
IMPLEMENTATION DATE 2019-05-30
2020 .【10G】

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  • Page 1 RISEN ENERGY CO., LTD. (DOCUMENT) ISEN ENERGY CO., LTD. (DOCUMENT) INSTALLATION AND MAINTENANCE MANUAL OF BIFACIAL MODULE PRODUCTS DOCUMENT NO. COMPILER RS/03-MTP-016-2019 Pei shichao EDITION REVIEWER A/3[2019] Zhang shengcheng DISTRIBUTION NO. APPROVER Liu yafeng STATUS STAMP THIS DOCUMENT HAS A TOTAL OF *35* PAGES INCLUDING THE FRONT COVER...
  • Page 2 DESCRIPTION OF AMENDMENT DATE EDITION CHAPTER AMENDED CONTENTS RECORDER 2018.04 Full Text Installation manual instructions Chen Shuilin Add module specifications, update the 2018.11 Chapter 8 Bai Wenkai content 2019.01 Full Text Updates the content Liu Fengmin Add bolting method for bifacial dual- 2019.02 Chapter 8 Chen Shuilin...
  • Page 3 Risen has the right to refuse to compensate for the damage of the modules caused by the operation reasons or design defects of the power generation system.

  • Page 4: Table Of Contents

    CATALOG Manual Introduction ............................5 Applicable Products ............................5 Warning ................................6 Safety Cautions ..............................6 Unloading, Transportation and Storage ..................... 10 5.1. Markers on outer packaging ........................10 5.2. Unloading cautions ............................ 10 5.3. Secondary transportation and Warning ....................11 5.4.

  • Page 5: Manual Introduction

    Applicable Products Risen’s photovoltaic solar module is a DC power supply, which has the character of high reliability and nearly no-maintenance. It can be used in power systems of remote areas, home power systems, renewable energy vehicles, hydropower stations, water pumps, communication system or constitute solar photovoltaic power station directly.

  • Page 6: Warning

    Warning Please read and understand all the safety cautions before the PV module installation, wiring, operation and maintenance. When exposed to the sun light or other light sources directly, the PV modules will generate the Direct Current, there will be the risk to cause people death when touching the electrical part like the connectors/terminals no matter whether the modules are connected or not Safety Cautions In the installation and maintenance, all the Safety Cautions mentioned in this manuals should be...
  • Page 7 The maximum limit of the stack layer is defined in the outer packaging carton box, please do NOT  stack the modules more than this limit. Before opening the packaging, Please keep it in a ventilated, rainproof and dry place. It is prohibited to stand, climb, walk and jump on the unpacked packaging.
  • Page 8 It is FORBIDDEN to stand on the modules in the installation progress, and do NOT damage or scratch  the glass surface of the module. Do NOT apply any paint or glue to the module glass surface.  The Solar PV modules will generate the electrical power when exposed to the sunlight, and this power ...
  • Page 9 PV output; for bifacial dual glass module, additional factor of 1.1 should be multiplied at the same time. Risen Solar PV module is designed according to the IEC61215 and IEC61730, The application level is ...

  • Page 10: Unloading, Transportation And Storage

    5. Unloading, Transportation and Storage 5.1. Markers on outer packaging Modules shall be kept dry, NOT Modules in carton are fragile, which Discarded at will of the module is exposing to the rain or moisture. shall be handled with care forbidden require special...

  • Page 11: Secondary Transportation And Warning

    Place the modules on a level surface. The stacking of modules at the project site is prohibited Place the unit in a dry and ventilated place. Cover the modules with a tarpaulin to prevent the package from getting wet. 5.3. Secondary transportation and Warning Packaged products can be shipped by land, sea, or air.

  • Page 12: Storage

    No Transportation of handling by pedi-cab as the No handling the module with rope as the following. following. No carrying the module on the back of person 5.4. Storage  Do NOT expose the modules to rain or moisture. Store the finished product in a ventilated, waterproof and dry place.

  • Page 13: Markings On Module

    I2：Current Classification 2 I3：Current Classification 3 I4：Current Classification 4 B: Unique bar code for each module. The bar code used by Risen includes 14 digits or letters, and  details are as follow. Set the YYMMDDABBCCCCC as the example:  From the 1 to the 6 digits: YYMMDD means the manufacturing date;...

  • Page 14: Installation

    Risen After Service team (afterservice@risenenergy.com) for the properly installation method, or check whether the module can be installed or not. For most places, Risen solar PV modules should be installed where the sunlight can be maximally  acquired throughout the year. In the Northern hemisphere, the light-receiving surface of the module is RS/03-GT-016-2019 日期：2020-3-9...

  • Page 15: Tilt Angle Of Installation

     where there is water soaking, sprinkler or water spray. According to IEC 61701, salt mist corrosion testing of photovoltaic (PV) modules, Risen Solar  modules can be installed in corrosive salt areas within proximity of the ocean or sulfurous areas. The module must not be soaked in the water or be installed in the environment (i.e., fountain, spindrift,...

  • Page 16: Installation Requirements For Bi-Facial Dual Glass Module

    Installation inclination refers to the Angle between the solar photovoltaic module and the ground  plane, as shown in Figure 7-1. Fig. 7-1 Tilt angle PV MODULE SUNLIGHT TILT ANGLE HORIZONTAL Table 7-2 Recommended tilt angle for fixed systems latitude Fixed angle of inclination 0°~15°...

  • Page 17: Installation Guidelines

    8. Installation Guidelines Risen modules can be installed through bolt method and clamp method. Please ensure the following points no matter which method is used.  Please ensure that the modules with the same color cells to be installed together.

  • Page 18: Bolting Method For Framed Bi-Facial Dual Glass Module

    PV system design, mechanical load calculation, install, maintenance and safety, Risen will not supply the related material for system installation. Tools: screwdriver, wrench, stainless steel screw/bolt, clamp, nut and spring washer, plain washer.
  • Page 19 Table 8-1 Installation method of outer 4 holes module model load RSM60-6 RSM120-6、RSM120-7 front load≤5400pa back load≤2400pa RSM132-6 RSM72-6 front load≤3600pa back load≤2400pa RSM144-6（M2、G1） 、RSM144-7 RSM156-6、RSM156-7 front load≤2400pa back load≤2400pa RSM150-8 Table8-2 Installation method of inner 4 holes module model load RS/03-GT-016-2019 日期：2020-3-9...
  • Page 20 RSM60-6 RSM120-6、RSM120-7 front load≤5400pa back load≤2400pa RSM132-6 RSM72-6 front load≤3600pa back load≤2400pa RSM144-6（M2、G1） 、RSM144-7 RSM156-6、RSM156-7 front load≤2400pa back load≤2400pa RSM150-8 Table8-3 Installation method of 400mm spacing hole module model load RSM72-6 front load≤2400pa back load≤2400pa RSM144-6（M2、G1） RSM156-6 front load≤2400pa back load≤2400pa RSM144-7、RSM156-7 front load≤1800pa back load≤1800pa RSM150-8...

  • Page 21: Clamping Method

    Clamping method: Fix the length and width of the solar PV modules with suitable clamps. To be securer  and less prone to slippage, when mounting with clamps, Risen recommends that you lay the modules horizontally.  Use a certain number of press blocks and M8 nuts to fix the solar PV module to the mounting bracket.
  • Page 22 Table 8-5 Information of clamp mounting clamps for bifacial framed PV module Clamp type side clamp middle clamp sketch map Note: ensure the clamp to contact the side A of the module frame for more than 7mm, and avoid it blocking the front of the photovoltaic module. clamp length length≥50mm length≥50mm...

  • Page 23: Tracking System

    8.3. Tracking system Risen module can be used on the tracking system. The installation position of hole and clamp shall be selected according to the design of the support system. The mechanical load of tracking system is the same as the corresponding values of the fixed mounting.
  • Page 24 2P installation mode 4P installation mode Risen module can be installed and used on the tracking system, and the installation hole position or clamp position shall be selected according to the design of the support system. Please refer to section 8.1 and 8.2 for details, The system installer or professional designer shall recheck the bearing capacity of the support system (photovoltaic support, foundation, etc.) according to the...

  • Page 25: Cable Layout

    selected installation hole position or pressing block position. For horizontal single-axis installation, parameters such as axis shape, axis size, distance between module and axis shall be considered to avoid shading the back side of bifacial module. The distance between the C-side of the frame and the axis is recommended ≥30mm, when 1P installation method is used.

  • Page 26: Electrical Connection

    ﹢ ﹢ ﹢ ﹢ ﹢ ﹣ ﹣ ﹣ ﹣ ﹣ Extension Cable ﹢ ﹢ ﹢ ﹢ ﹢ ﹣ ﹣ ﹣ ﹣ ﹣ Fig. 9-2 Split J-Box at module middle position for vertical direction Extension cable Extension cable Extension cable Extension cable Fig.
  • Page 27 In order to ensure the normal running of the system, when connecting modules or loads, please  ensure that the polarity of the cable connection is correct. If the modules are incorrectly connected, the bypass diodes and junction boxes may be damaged. PV modules can be connected in series (Fig. 10-1), in parallel (Fig.10-2) and in series-parallel (Fig.
  • Page 28 PV modules. When designing the solar PV system, it is necessary to take into account the characteristic that the voltage of the solar PV module changes with the temperature. Considering the voltage increase caused by temperature drop in extreme environment in winter, the maximum series connection number of solar PV modules can be calculated by the following formula.

  • Page 29: Bypass Secondary

    Each Risen solar PV module has two PV cables which can withstand 90℃ temperature and they are  sunlight resistant(UV). The cross-sectional area of the cable is 4mm² or 12AWG, and the external diameter is 4mm-7mm. Plug & Play connectors are included at the end of each cable. All other cables...

  • Page 30: Grounding

    not try to open the junction box to replace the diode, or even when the diode problem, please do this work by professionals Grounding 10.2. All PV module frames and mounting brackets must be properly grounded in accordance with the ...

  • Page 31: Inspection And Maintenance

    The electrical contact points of all the above grounding methods should penetrate the anodized film of the aluminum frame. Risen modules can be grounded by other grounding devices, which must be reliable and certified. The manufacturer's requirements should be followed.

  • Page 32: Module Visual Inspection And Replacement

    RSM144-7-435BMDG 49.40 11.20 41.05 10.60 19.5 325.2 45.45 9.18 37.60 8.65 RSM144-7-440BMDG 49.50 11.30 41.13 10.70 19.7 329.6 46.18 9.26 37.80 8.72 RSM144-7-445BMDG 49.60 11.40 41.25 10.80 20.0 333.9 46.36 9.35 37.90 8.81 RSM144-7-450BMDG 49.70 11.50 41.30 10.90 20.2 338.2 46.43 9.45 38.00...

  • Page 33: Cleaning

    Check the electrical, grounding and mechanical connections every 6 months to ensure they are clean  and safe, free from damage or rust. Check that the mounting parts are tight. Check all cables and make sure that the connectors are securely. PV modules frames and bracket should be well mechanically connected.

  • Page 34: Troubleshooting

     Clean PV modules when the irradiance is below 200W/m². Liquid with a large temperature difference compared to modules shall not be used for cleaning. For example, do not use cold water to clean the module when the temperature of it is high during the day, otherwise there will be the risk of module damage.

  • Page 35: Disclaimer

    Failure of the customer to follow the requirements outlined in this Manual during the installation of the module will result in the invalidity of product's limited warranty. Risen is not responsible for any infringement of third party patents or any other rights arising from the use of solar PV modules.

This manual is also suitable for:

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