Mahindra Roxor 1202CUA00101N Work Instructions

SL08_Rev01
W O R K I N S T R U C T I O N O V E R V I E W
Read and understand manual of die grinder before operating.
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Do not attempt to use this tool unless experienced to do so.
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Before starting die grinder, be sure that no one is in the plane
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of rotation.
Always wear eye protection.
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Failure to observe these warnings could result in severe injury
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to yourself and or bystanders.
DO NOT ATTEMPT THIS PROCEDURE IF YOU DO NOT HAVE
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PROPER TOOLS, TRAINING, AND FACILITIES.
Read and follow all instructions provided when installing this
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product. Failure to do so may result in placing occupants at
risk of serious injury or death.
To protect bystanders and the service technician(s), shut
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vehicle off, remove the Ignition Key and secure vehicle to
prevent unintended movement.
Never operate the vehicle in excess of manufacturer's
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specifications.
This accessory is not compatible with the ROXOR Full Hard
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Cab Enclosure or Vintage Heat and A/C Systems.
Windshield removal is required for this installation, this
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includes removal of any accessory that would prevent
windshield removal.
These instructions should be used for installing the Defrost for
Dual Speed Heater Kit only.
P/N 1202BUA00130N - Heater Kit (4 Hole)
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P/N 1202BUA00090N - Heater Kit (6 Hole)
T O O L S R E Q U I R E D
10 mm Socket
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13 mm Socket
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T15 Torx
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T30 Torx
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19/64 Drill Bit
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13 mm Wrench
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Socket Driver
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CONFIDENTIAL DOCUMENT
© 2020 Mahindra Vehicle Sales and Service, Inc. All Rights Reserved.
ROXOR is a registered trademark of Mahindra Vehicle Sales and Service, Inc.
Work Instruction Template
Work Instruction: Install Defrost 2 Spd No Cab
Defrost 2 Speed Heater No Cab (P/N 1202CUA00101N)
Straight Edge
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Drill
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Die Grinder
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Cut Off Wheel
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Center Punch
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Scissors
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Protective Eye-wear
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T O R Q U E S P E C I F I C A T I O N
Tighten each fastener to the torque specification below:
Pan Screws – 2.5 N•m (±0.5 N•m)
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M6 Screws – 10 N•m (±1 N•m)
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M8 Bolts – 23.5 N•m (±3.5)
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C O M P O N E N T T A B L E
Kit
Component
Defroster Duct - Lower Distribution
PN - 1203ZUA00661N
Register Cover
P/N - 1203ZUA00441N
Defrost Duct
P/N - 1203ZUA00421N
Register Ball Valve
PN - 1203ZUA00641N
Foam - Windshield to ROPS
PN - 0107AUA00031N
Defrost Hose - 55 Inches
PN - 1203ZUA00761N
Pan Screw - 4.2X1.41X25 T15
P/N - 0000AUA01961N
M6 Plastic Rivet
P/N - 0105ZAW00211N
M4.2 U-Nut
P/N - 0000AUA00391N
Cable Tie Strap - 305 mm Long
P/N - 0000AUA00461N
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Template Released 8 November 2018
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