1. Manuals
  2. Brands
  3. Union Switch & Signal Manuals
  4. Control Unit
  5. GENISYS II
  6. Hardware installation

Union Switch & Signal GENISYS II Hardware Installation

Non-vital logic emulator and remote control interface
Hide thumbs
Table of Contents

Advertisement

Quick Links

UNION SWITCH & SIGNAL
1000 TECHNOLOGY DRIVE
PITTSBURGH, PA 15219-3120
THIS DOCUMENT AND ITS CONTENTS ARE THE PROPERTY OF UNION SWITCH & SIGNAL INC.
(HEREINAFTER US&S
LICENSE IN RESPECT TO THIS DOCUMENT OR ITS CONTENTS IS GIVEN OR WAIVED IN SUPPLYING
THE DOCUMENT TO YOU.
TREATED IN ANY MANNER INCONSISTENT WITH THE RIGHTS OF US&S AND ARE NOT TO BE
COPIED, REPRODUCED, DISCLOSED TO OTHERS OR DISPOSED OF EXCEPT WITH THE PRIOR
WRITTEN CONSENT OF US&S.
COPYRIGHT 1999 Union Switch & Signal Inc. All Rights Reserved.
PRINTED IN USA
Hardware Installation
GENISYS
Non-Vital Logic Emulator
And Remote Control Interface
®
) FURNISHED TO YOU ON THE FOLLOWING CONDITIONS: NO RIGHT OR
THIS DOCUMENT OR ITS CONTENTS ARE NOT TO BE USED OR

II
SM-6900B
August 1999

Advertisement

Table of Contents
loading

Summary of Contents for Union Switch & Signal GENISYS II

  • Page 1 UNION SWITCH & SIGNAL 1000 TECHNOLOGY DRIVE SM-6900B PITTSBURGH, PA 15219-3120 Hardware Installation GENISYS Non-Vital Logic Emulator And Remote Control Interface THIS DOCUMENT AND ITS CONTENTS ARE THE PROPERTY OF UNION SWITCH & SIGNAL INC. ® (HEREINAFTER US&S ) FURNISHED TO YOU ON THE FOLLOWING CONDITIONS: NO RIGHT OR LICENSE IN RESPECT TO THIS DOCUMENT OR ITS CONTENTS IS GIVEN OR WAIVED IN SUPPLYING THE DOCUMENT TO YOU.
  • Page 2 REVISION INDEX Revised pages of this manual are listed by page number and date of revision. On the affected pages, a vertical bar in the margin denotes revised material. Page Number Revision Date...
  • Page 3 General Information................... 1-1 Chapter 2 Cardfile and Circuit Board Installation............2-1 Chapter 3 Installing GENISYS II System Peripheral Devices ........3-1 Chapter 4 Installation Parts List ................. 4-1 This manual provides a separate table of contents for each chapter. SM-6900B Rev.

  • Page 5: Table Of Contents

    GENERAL INFORMATION.................. 1-3 INTRODUCTION............................1-3 R.A.I.L TEAM AND TECHNICAL SUPPORT ..................1-3 HARDWARE GENERAL DESCRIPTION ....................1-3 1.3.1 System Components..........................1-4 1.3.2 Cardfile and Plug-In Components......................1-4 1.3.3 Installation Cables..........................1-5 INSTALLING A GENISYS II SYSTEM....................1-5 SM-6900B Rev. 0.0 August 1999...
  • Page 6 GENISYS II System Hardware Installation UNION SWITCH & SIGNAL August 1999 SM-6900B Rev. 0.0...

  • Page 7: General Information

    SM-6900C - GENISYS II System Startup, Troubleshooting, and Maintenance SM-6900D - GENISYS II System Application Logic Programming US&S  provides no shop maintenance procedures for the GENISYS II system circuit boards. These boards are not repairable in the field. 1.2 R.A.I.L TEAM AND TECHNICAL SUPPORT The Rapid Action Information Link (R.A.I.L.) team was created in...

  • Page 8: System Components

    Each circuit board/panel is attached to the cardfile frame with slotted-head machine screws. Two extraction levers are provided on each board to make board removal easier. The GENISYS II cardfile can be wall- or shelf-mounted and can be easily installed in a standard 19” equipment rack.

  • Page 9: Installation Cables

    Harting connectors, 6-foot cables and Wago connectors pre-mounted on 19” rack-mountable DIN rails. They allow a GENISYS II unit to be installed in a 19” rack without the use of special wiring tools. Standard installation cable assemblies are available for a number of GENISYS II configurations.
  • Page 10 Steps 1 through 4 are detailed in this manual. Note that it may not be necessary to perform all of these steps for all GENISYS II applications. Step 5 actually includes a number of system checks and configuration procedures. This information is contained in Service Manual SM-6900C - GENISYS II System Startup, Troubleshooting, and Maintenance.
  • Page 11 Keying Plug Installation........................2-7 2.2.3 Printed Circuit Board Jumper and Firmware Configurations .............. 2-8 2.2.4 Installing GENISYS II Circuit Boards and a Local Control Panel ............ 2-12 PCB Connector Assembly and Cardfile Address Setting ..............2-13 2.3.1 General ............................... 2-13 2.3.2...
  • Page 12 UNION SWITCH & SIGNAL GENISYS II System Hardware Installation 2-ii August 1999 SM-6900B Rev. 0.0...

  • Page 13: Cardfile And Circuit Board Installation

    2.1 INSTALLING THE CARDFILE 2.1.1 Mounting and Environment The GENISYS II cardfile may be mounted in a standard 19-inch equipment rack, or on a wall or shelf using the fiberglass mounting brackets supplied with the unit.* Keep the cardfile away from sources of excessive heat or battery vapors.

  • Page 14: Power Input

    GENISYS II System Hardware Installation be separated as much as possible from GENISYS II wiring, both in the case or house and in outside cable runs. Battery leads should be as short as possible and must be isolated as much as possible from noisy wiring.
  • Page 15 GENISYS II System Hardware Installation UNION SWITCH & SIGNAL Observe the following guidelines when connecting battery power to the cardfile: 1. To minimize noise, keep the battery leads as short as possible. Whenever possible, the battery leads should be located entirely within the case or house.
  • Page 16 UNION SWITCH & SIGNAL GENISYS II System Hardware Installation 2-2. C IGURE ARDFILE OWER NPUT IRING AND ROTECTION August 1999 SM-6900B Rev. 0.0...

  • Page 17: Cardfile Grounding

    2.2 INSTALLING THE GENISYS II CARDFILE PLUG-INS Installation of the GENISYS II system cardfile plug-ins is a four-step process. Each of the following steps must be performed for each circuit board to be installed: 1. Selecting the appropriate cardfile slot for each circuit board (Section 2.2.1).
  • Page 18 UNION SWITCH & SIGNAL GENISYS II System Hardware Installation All unused slots must be fitted with a blank shield panel so that the entire front face of the cardfile is covered. Available blank panels include: Single slot shield panel: N451850-2902...

  • Page 19: Keying Plug Installation

    UNION SWITCH & SIGNAL 2.2.2 Keying Plug Installation Each of the GENISYS II cardfile slots includes a 12-way female keying guide next to the 96-pin buss connector. The guide is used to ensure installation of the proper circuit board in each cardfile slot after the complete cardfile board configuration has been determined.

  • Page 20: Printed Circuit Board Jumper And Firmware Configurations

    2.2.3.1.1 Jumper Settings (See Figure 2-5) Prior to installing the CPU board in the GENISYS II cardfile, the following jumpers should be checked to make certain they are in their proper positions per the system application logic software or factory requirements.
  • Page 21 GENISYS II System Hardware Installation UNION SWITCH & SIGNAL Jumper Description Position Notes JMP7 Enable COM4 RXD Position 1-2 JMP8 Enable COM4 DCD Position 1-2 JMP9 Disable Backplane CPU Reset Position 1-2 JMP10 COM1 TX.CLK is an Output Position 2-3...
  • Page 22 Both card slots may not be used at the same time. 2.2.3.2 Configuring the GENISYS II Power Supply Verify that JP1 is installed in the OUT position or is not installed at all.
  • Page 23 GENISYS II System Hardware Installation UNION SWITCH & SIGNAL 2-5. CPU B DIP S IGURE OARD UMPER AND WITCH OSITION HECKS SM-6900B Rev. 0.0 August 1999 2-11...

  • Page 24: Installing Genisys Ii Circuit Boards And A Local Control Panel

    Use the following the procedure to install the GENISYS II plug-in circuit boards: 1. US&S provides stickers with each GENISYS II system that are used to identify the type of circuit board installed in each cardfile slot. Obtain the proper sticker for the board to be installed.

  • Page 25: Pcb Connector Assembly And Cardfile Address Setting

    32 input and 32 output wires. For some GENISYS II circuit boards, the connector housing also includes an Address Select PCB with 6 two-position jumpers used to set the cardfile electrical address of the associated board.
  • Page 26 UNION SWITCH & SIGNAL GENISYS II System Hardware Installation 2-3. GENISYS II PC B ABLE OARD ONNECTOR OMPONENTS AND OOLS Fig. 2-6 Description US&S Part No. Comments/Vendor Part No. Item Connector housing assembly 48-pin J709146-1105 Used with most PCBs. 96-pin J709146-1104 Used with non-vital I/O PCB N17061501.
  • Page 27 GENISYS II System Hardware Installation UNION SWITCH & SIGNAL 2-6. PCB W DIP A IGURE IRING ONNECTOR OUNTING AND NTEGRAL DDRESS WITCH SM-6900B Rev. 0.0 August 1999 2-15...

  • Page 28: Shelf Mounting Assembly Notes

    UNION SWITCH & SIGNAL GENISYS II System Hardware Installation 2.3.3 Shelf Mounting Assembly Notes Shelf mounting requires the use of this kit: 2-4. GENISYS II PC S ABLE HELF OUNTING Fig. 2-7 Description US&S Part No. Comments/Vendor Part No. Item...

  • Page 29: Circuit Board Connections To External Circuits

    The CPU board contains the central controlling logic and diagnostic monitoring for the GENISYS II system and provides five serial data ports. Four of these ports are used for communication with external systems (see Figure 2-8). The fifth port enables the connection of a laptop PC for software maintenance, diagnostics, and data log downloading.
  • Page 30 UNION SWITCH & SIGNAL GENISYS II System Hardware Installation Figure 2-8. CPU PCB - Basic Interface Wiring 2-18 August 1999 SM-6900B Rev. 0.0...

  • Page 31: Non-Vital I/O Pcbs

    GENISYS II System Hardware Installation UNION SWITCH & SIGNAL 2.4.2 Non-Vital I/O PCBs The “32/32” non-vital I/O board connects all 32 of its inputs and outputs to the rear connector on the board and uses a 96-pin connector on the rear. Specifications for the non-vital I/O PCBs are...
  • Page 32 UNION SWITCH & SIGNAL GENISYS II System Hardware Installation Figure 2-9. Non-Vital I/O PCB, 32/32 Version - Basic Interface Wiring 2-20 August 1999 SM-6900B Rev. 0.0...

  • Page 33: Non-Vital 32-Bit Output Pcbs

    0.50 AMP to an external load with a supply voltage of 8.0 to 35.0 volts DC. Outputs are fully isolated from GENISYS II internal circuitry and the GENISYS II input power when a separate output power supply is provided. Outputs are grouped in three isolated output groups. Each output group can be connected to the same output power supply or to different output power supplies.
  • Page 34 UNION SWITCH & SIGNAL GENISYS II System Hardware Installation 2-10 N 32-B PCB – B IGURE VITAL UTPUT ASIC NTERFACE IRING 2-22 August 1999 SM-6900B Rev. 0.0...
  • Page 35 GENISYS II System Hardware Installation UNION SWITCH & SIGNAL 2-11 LCP D PCB – B IGURE RIVER XTERNAL NPUT ASIC NTERFACE IRING SM-6900B Rev. 0.0 August 1999 2-23...

  • Page 36: Cable Jumper Settings

    GENISYS II Maintenance Tool. (See Section 6.2 in the 6900C manual.) The buttons for the board listing in the configuration window are in the same order, from left to right, as they are in the application.
  • Page 37 GENISYS II System Hardware Installation UNION SWITCH & SIGNAL The following table shows how to set the jumpers for the GENISYS II I/O boards. Note: Each jumper may be set to either “0” or “1” position. Board I/O Board Order Jumpers For example, the first I/O board jumpers 1 through 5 are set to “0”, while jumper 6 is set to “1”.
  • Page 38 UNION SWITCH & SIGNAL GENISYS II System Hardware Installation 2-26 August 1999 SM-6900B Rev. 0.0...
  • Page 39 Isolation of Serial Port Signal Common....................3-8 3.2.7 Physical Connections to Serial Ports....................3-9 3.2.8 Configuring GENISYS II Serial Ports in the Application Program............. 3-9 3.2.9 Configuring GENISYS II CPU Serial Communication Jumpers............3-12 Serial Communication Adapter Panel..................... 3-13 3.3.1 Installation and Power Input ......................
  • Page 40 UNION SWITCH & SIGNAL GENISYS II System Hardware Installation 3-ii August 1999 SM-6900B Rev. 0.0...

  • Page 41: Installing Genisys Ii System Peripheral Devices

    3. INSTALLING GENISYS II SYSTEM PERIPHERAL DEVICES 3.1 POWER-OFF RELAY INSTALLATION AND WIRING The power-off relay is provided for GENISYS II installations that require the detection of commercial power failure. A loss of commercial power drops the relay and closes a normally open relay contact.

  • Page 42: Connecting Genisys Ii To External Serial Devices

    3.2 CONNECTING GENISYS II TO EXTERNAL SERIAL DEVICES 3.2.1 General Description of GENISYS II Serial Ports The GENISYS II controller board has four independent serial ports. The GENISYS II application program determines the function of each of these ports. Each port may be designated as a GENISYS protocol master or a GENISYS protocol slave.
  • Page 43 Any of the four serial ports may be used to pass any of the protocols currently supported by GENISYS II. The only restriction is that ports must connect to external ports that support a like-hardware standard. RS-485 ports can be connected to RS-485 or RS-422 compatible ports, RS-423 ports can be connected to RS-423 compatible ports, and RS-232 ports can be connected to RS-232 compatible ports.

  • Page 44: Connecting Genisys Protocol Serial Ports Using Modems

    TXD, RXD, and COM are connected. The DCD signals may be strapped in the asserted state for any unit supporting the GENISYS protocol or left disconnected for GENISYS II or GENISYS 2000 units. (These units are designed to ignore the DCD signal UNLESS half-duplex or keyed carrier communication is selected.) 3.2.2 Connecting GENISYS Protocol Serial Ports Using Modems...

  • Page 45: Connecting To Rs-485 Serial Ports (Refer To Figure 3-3)

    (RXC), which is an input, are present on port 1 but are not currently supported by the GENISYS II executive. These signals should not be connected. These signals may be supported in a future release of the GENISYS II executive.

  • Page 46: Connecting To Rs-423 Serial Ports (Refer To Figure 3-4)

    (COM) for all ports on an RS-485 communication link must be connected to equalize potential between signal commons for the connected units. When two GENISYS II units powered by the same battery are serially connected, the connection of serial commons is made through negative battery and does not have to be made through the serial cable.

  • Page 47: Connecting To Rs-232 Serial Ports

    COM at both ends for best noise immunity. Note that COM cannot be connected to frame or earth ground as it is directly connected to GENISYS II logic common. The cable shield should be connected to frame ground at one end of the cable only. If CTS is not used, it must be forced to its unasserted state.

  • Page 48: Isolation Of Serial Port Signal Common

    GENISYS II units. It is strongly recommended that all GENISYS II units NOT connected to the same battery power supply be interconnected serially using communication devices that provide serial common isolation.

  • Page 49: Physical Connections To Serial Ports

    Serial Port Configuration for Operation on a Direct Wire, Point-to-Point, Communication Circuit GENISYS II serial ports 1, 2, and 3 are designed to operate on a direct wire, multi-drop communication circuit. When any of these three ports is designated as a GENISYS protocol slave port, the default port configuration is set by the GENISYS II compiler to accommodate a multi- drop communication circuit.
  • Page 50 (relevant only for half-duplex channels), plus the worst case turnaround delay for a GENISYS II slave port (the time between receiving the last byte of a message and 3-10 August 1999 SM-6900B Rev.
  • Page 51 The worst case turnaround delay for a GENISYS II slave port is typically less than 50 milliseconds. The average turnaround delay is less than 20 milliseconds.

  • Page 52: Configuring Genisys Ii Cpu Serial Communication Jumpers

    GENISYS II System Hardware Installation 3.2.9 Configuring GENISYS II CPU Serial Communication Jumpers The GENISYS II hardware and executive software current at the time of release of this document REQUIRES that jumpers JMP7, JMP8, JMP10, JMP13, JMP14, JMP15, JMP16, JMP17, and JMP18 be placed in the factory default position.

  • Page 53: Serial Communication Adapter Panel

    The panel requires two power sources: a –12, +5 Vdc regulated power source that may be provided by the connected GENISYS II unit and a 12 Vdc battery power source that drives the 20 mA current loops. Faston terminals are provided on the panel for power connections.
  • Page 55 GENISYS II System Hardware Installation UNION SWITCH & SIGNAL The 20 mA current loop cable should be run below ground, where it runs outside of the equipment house or case to minimize possible lightning damage. The shield wire at the end of the cable should be grounded using one of the 25-pin “D”...
  • Page 56 2. For full-duplex Genisys Protocol RTS and DCD need not be connected. 3. Serial commons are interconnected through the battery that powers the GENISYS II units. 4. Load resistors (L) are 120 ohm, 1/2 watts and are to be installed externally on the master and on the most distant slave on the circuit only.
  • Page 57 GENISYS II System Hardware Installation UNION SWITCH & SIGNAL CONNECTION TO MASTER ADDITIONAL SLAVE GENISYS II GENISYS II GENISYS II CPU CONN. A SLAVES CPU CONN. A PORT 3 PORT 3 -12V -12V RXREF RXCOM 1. Resistor (R) is 10K ohm, ½ watt.
  • Page 58 UNION SWITCH & SIGNAL GENISYS II System Hardware Installation DCD need not be connected for GENISYS protocol on a full-duplex communication link. 3-5. T GENISYS II M RFL M IGURE YPICAL ASTER OR LAVE TO ODEM ERIAL NTERFACE RS-232 P...
  • Page 59 GENISYS II System Hardware Installation UNION SWITCH & SIGNAL GENISYS 2000 GENISYS II CPU CONN. A CPU CONN. A PORT 4 MASTER PORT MTXD MRXD MCOM -12V 3-7. T GENISYS 2000 M GENISYS II S RS-232 D IGURE YPICAL ASTER...
  • Page 60 UNION SWITCH & SIGNAL GENISYS II System Hardware Installation 3-20 August 1999 SM-6900B Rev. 0.0...
  • Page 61 GENISYS II System Hardware Installation UNION SWITCH & SIGNAL CHAPTER 4 CONTENTS INSTALLATION PARTS LIST................4-1 MAJOR SYSTEM ASSEMBLIES......................4-1 MAJOR CARDFILE COMPONENTS ..................... 4-1 4.2.1 Plug-in Printed Circuit Boards and Front Panels ................. 4-1 4.2.2 PCB Interface Cable Assembly Components and Tools*..............4-2 4.2.3...
  • Page 62 UNION SWITCH & SIGNAL GENISYS II System Hardware Installation 4-ii August 1999 SM-6900B Rev. 0.0...

  • Page 63: Installation Parts List

    GENISYS II System Hardware Installation UNION SWITCH & SIGNAL 4. INSTALLATION PARTS LIST 4.1 MAJOR SYSTEM ASSEMBLIES Item/Description US&S Part No. Comments System Cardfile N16902101 Empty enclosure without field-replaceable components (PCBs and panels). Reference Section 4.2 for components. Serial Link Isolator Units...

  • Page 64: Pcb Interface Cable Assembly Components And Tools

    UNION SWITCH & SIGNAL GENISYS II System Hardware Installation 4.2.2 PCB Interface Cable Assembly Components and Tools* Item/Description US&S Part No. Comments* 48-Pin Connector Assembly J709146-1105 Used with all PCBs except N17061501. 96-Pin Connector Assembly J709146-1104 Used with non-vital I/O PCB N17061501.

  • Page 65: Power/Signal Conditioning And Protection Equipment

    GENISYS II System Hardware Installation UNION SWITCH & SIGNAL 4.3 POWER/SIGNAL CONDITIONING AND PROTECTION EQUIPMENT Item/Description US&S Part No. Comments Metal Oxide Varistor J582324 Application: Cardfile system power input Reference Section 2.1.3.2 and Figure 2-2. Equivalent: GE V131DA40 or Siemens B40K130.
  • Page 66 UNION SWITCH & SIGNAL GENISYS II System Hardware Installation August 1999 SM-6900B Rev. 0.0...

Table of Contents