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CNC-Step flowJET 2015 Operating Instructions Manual

Waterjet cutting machine
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Operating Instructions
flowJET
Rev. 05/2020 (Subject to changes)
2015 / 2515 / 3015
https://www.cnc-step.com
02/06/2020 02/06/20202020-06-02

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Summary of Contents for CNC-Step flowJET 2015

  • Page 1 Operating Instructions flowJET Rev. 05/2020 (Subject to changes) 2015 / 2515 / 3015 https://www.cnc-step.com 02/06/2020 02/06/20202020-06-02...
  • Page 2 These operating instructions describe the installation, commissioning and maintenance of the CNC water jet cutting system. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 2 ▪ 47608 Geldern ▪ Germany...

  • Page 3: Table Of Contents

    Behaviour in case of Fire or Accident .................. 34 MEASURES IN CASE OF ACCIDENT OR FIRE .............. 34 Environmental Protection ..................... 34 2.10 Labels and Signs ......................36 CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 3 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...
  • Page 4 Safety Instructions for Transportation ................56 OFF BALANCE CENTRE OF GRAVITY ................57 FALLING HAZARD BY LOAD OFF BALANCE OR CENTRE OF GRAVITY ....57 Transport Inspection......................58 CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 4 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...
  • Page 5 Important Steps after Operation ..................86 Emergency Stop ........................87 MAINTENANCE ......................88 Safety during Maintenance ....................88 Spare Parts ..........................90 CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 5 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...
  • Page 6 Accessories ........................112 C U S T O M E R S E R V I C E ................... 113 12.1 Remote maintenance ....................114 CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 6 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 7: General

    DANGER! Indicates an imminently dangerous situation which may cause serious injury or death if ignored. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 7 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...
  • Page 8 Hints and Recommendations NOTE! - highlights useful tips and recommendations as well as information for an efficient and trouble-free operation. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 8 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...

  • Page 9: Limitation Of Liability

    CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 9 ▪ 47608 Geldern ▪ Germany...

  • Page 10: Copyright Protection

    Any breach of this obliga- tion shall result in liability for damages. The right to any further claims remains reserved. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 10 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 11: Safety

    - Modification or changing of the machine resulting in changes to the working area or operational parameters. - Operation of the machine with contaminated water CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 11 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...

  • Page 12: Basic Dangers

    The safety instructions and warnings given in the other chapters of this manual must be observed to reduce health risks and to avoid dangerous situations. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 12 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 13: Danger In Electrical Systems

    - Do not bridge or disable fuses. When changing fuses observe correct amperage Protect live parts from moisture. Moisture can lead to short circuiting. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 13 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 14: Danger Of Mechanical Parts

    Be sure to release pressure in the line using a manual valve before starting work. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 14 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...
  • Page 15 - Maintenance may only be performed while the machine is turned off. - Always wear protective clothing in the working area. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 15 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...
  • Page 16 - Keep body parts away from the machine working area - Secure work area against accidental access. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 16 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...
  • Page 17 Sharp edges and corners can cause skin-abrasions and cuts. - be cautious when working near sharp edges or corners - If necessary, wear protective gloves. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 17 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...

  • Page 18: Danger Due To High Or Low Temperatures

    - Always have a fire extinguisher near the machine - In case of fire, stop working and evacuate the area. Activate the fire alarm. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 18 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 19: Danger Of Radiation

    - Do not place any data storage devices or credit cards, etc. near the magnetic fields as these may be wiped out. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 19 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 20: Danger From Chemical Compounds

    Contact with cutting water can be detrimental to health. - Avoid skin contact. - Remove cutting water from the skin immediately. - Do not inhale vapours. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 20 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...

  • Page 21: General Dangers In The Workplace

    (Fig.:2) - If possible, wipe up the water immediately and Fig.: 2 dispose of it according to local regulations. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 21 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 22: Responsibility Of The Operator

    The operator must clearly define and regulate the responsibilities for installation, operation, maintenance, and cleaning. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 22 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...
  • Page 23 The operator must ensure that the maintenance intervals are kept as described in this manual. The operator must check and test all safety equipment regularly for functionality and completeness. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 23 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 24: Staff Requirements

    Staff that has been trained by the operator about the operations assigned to them and about the potential danger in case of im- proper or incorrect usage. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 24 ▪ 47608 Geldern ▪ Germany...

  • Page 25: Training

    Date of training Name of person trained Type of training given Name of the instructor Signature of trainer and trainee CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 25 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...

  • Page 26: Personal Protection Equipment

    To protect the eyes from flying debris and liquid splashes. Protective Gloves As protection for the hands against friction, abrasion, grazing or cuts as well as possible contact with hot surfaces. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 26 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...
  • Page 27 To protect the hair from being caught in machinery or rotation tools. Safety Shoes As a protection against heavy falling objects and to provide trac- tion on slippery surfaces. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 27 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...

  • Page 28: Safety Systems

    - Only unlock the emergency stop button if there is no further danger CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 28 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...
  • Page 29 1 Emergency Stop switch on left front of 3 Emergency Stop switch on right back of machine machine 2 Emergency Stop switch on Control panel CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 29 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...
  • Page 30 - Only turn the main switch to the "I" position when it is safe to do so. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 30 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...
  • Page 31 Use the correct entrance to access the machine and never turn on power while persons are in the working area. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 31 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 32: Device For Releasing Pressure In Lines And Valves

    This is done through a manual valve (Fig.9 / Arrow) that sits directly at the pump outlet. Fig.9 Manual valve CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 32 ▪ 47608 Geldern ▪ Germany...

  • Page 33: Securing Against Accidental Starting

    2. Lock the switch with a Pad-Lock (Fig. 10). 3. Keep the pad-lock key in a secure area to prevent un-author- ized access. Fig.10: Securing main switch CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 33 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 34: Behaviour In Case Of Fire Or Accident

    - Observe instructions below. - Take appropriate action immediately if environmentally hazardous substances enter the CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 34 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...
  • Page 35 Some companies recycle this and sell it again. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 35 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 36: Advisory Signs

    No persons with a Pacemaker should approach the area where this sign is displayed. There is danger of electromagnetic radia- tion which may disrupt the function of a Pacemaker resulting in death. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 36 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...
  • Page 37 Persons with long hair are prohibited from operating the ma- chine unless they are wearing a hair net or hair protection. The hair may be caught in the working parts causing injury or death. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 37 ▪ 47608 Geldern ▪ Germany...

  • Page 38: Warning Signs

    Hot surfaces, tools, liquids, and other potential hazards may not be recognizable. Where this sign is displayed be sure to wear protective gloves before handling any items. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 38 ▪ 47608 Geldern ▪ Germany...

  • Page 39: Fire Protection Signs

    Before activating the fire, extinguisher ensure that all persons are clear of the area and warn persons before commencing with extinguisher. Only use fire extinguisher to shut down a fire. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 39 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 40: Rescue Signs

    Escape Route In an emergency use the escape route to leave the area. The es- cape routes must always be kept clear and free. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 40 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 41: Technical Specifications

    1700 x 2700 mm 1700 x 3200 mm (LxW) Bridge Clearance 300 mm (machining possible up to 200 mm dependant on Focusing tube) CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 41 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...
  • Page 42 20 H7 Euro neck (for ALLFI Cutting Tools) Measured in the diagonal drive X + Y (depending on contour shape) If the speed is >7200mm/min you need the software WinPCNC USB or Profi! CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 42 ▪ 47608 Geldern ▪ Germany...

  • Page 43: Power Supply

    10 Water connection Description Value Unit Water pressure min.3 Flow Rate 15 kW min.2 l/min Flow Rate 30 kW min.5 l/min CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 43 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...

  • Page 44: Power Usage

    Max. Humidity Duty Cycle Description Value Unit Max run time without stopping Runtime of the orifice Rest period required to next run none CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 44 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...

  • Page 45: Lubricants

    The name plate is attached to the frame of the machine next to the controller box and contains the following information: Manufacturer Type/Model Year of Manufacture Serial Number Fig. 12: Name Plate CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 45 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...

  • Page 46: Assembly And Commissioning

    Water Basin High Pressure Line 4 Working table Abrasive Feeder (Separate Manual) Chapter 4.3.3 “X-Axis 5 X-Axis with slide with Slide“ page 51 CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 46 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...

  • Page 47: Short Description

    600mm deep water to reduce the energy of the water jet and to collect cutting particles. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 47 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...
  • Page 48 The four stepper motors X-, Y-, Z- and 4 axis will receive re- spective commands from the software and perform the move- ments via the gearing. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 48 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 49: Description Of Sub-Assemblies

    Y-bridge (Fig. 13/1) and form the Y-axis on which the Abrasive Dosage and the Cutting Head are moved. Fig. 25: Y-Rack CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 49 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 50: Z-Axis With Slide

    Both the X rails form the X-axis on which the Y-bridge (Fig. 13/1) is traversed. Fig. 17: X-Slide CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 50 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 51: Operating Software

    The controller has a main switch (Fig. 19/arrow) for turning the machine on or off and the controller box may be opened with Fig.19: Controller the supplied key. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 51 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...
  • Page 52 There is a separate operating manual for setting and maintenance for this unit. Fig.21:: Abrasive Conveyor 100 kg CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 52 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 53: User Controls

    PC. Further information is available in the software user manual supplied with the software disc. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 53 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 54: Connections

    Power for Controller Fig. 24: controller (front view) 1 Connection Pressurized Air 2 Power supply 380 V 16A Fig.25: controller (Rear view) CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 54 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...

  • Page 55: Working And Danger Areas

    Inside the cutting area while the machine is switched off Abrasive Conveyor while filling Complete machine while in operation Danger areas Fig.26: Complete Machine CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 55 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...

  • Page 56: Transportation, Packaging And Storage

    Do not fasten ropes and straps at sharp edges and corners, do not knot or twist them. When leaving the workplace ensure that the load has been put down. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 56 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 57: Off Balance Centre Of Gravity

    Use only intended attachment points. Remove packaging only shortly before assembling. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 57 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 58: Transport Inspection

    5.3.2 Dealing with Dispose of packaging material in accordance with the currently valid legal packaging material regulations and local provisions. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 58 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...

  • Page 59: Caution

    Do not stack anything on top of the marked packages or contain- ers. Keep dry Protect packages or containers against moisture and keep them dry. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 59 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...

  • Page 60: Transportation

    3. Ensure that the pallet cannot tip by incorrect centre of grav- ity. 4. Start transportation. Fig.27: Attach lifting straps CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 60 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...
  • Page 61 The container must be firmly secured to the pallet. The operator of the forklift must be authorized to use the equipment according to the local industrial regulations. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 61 ▪ 47608 Geldern ▪ Germany...

  • Page 62: Storage

    It is possible that there are instructions for storage on the packages which override the before mentioned requirements. Comply with them accordingly. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 62 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...

  • Page 63: Installation And Commissioning

    Do not fasten ropes and straps at sharp edges and corners, do not knot or twist them. When leaving the workplace ensure that the load has been put down. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 63 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...
  • Page 64 CNC milling station and can cause inaccurate machining of work pieces. Therefore: Do not retighten screws on the machine CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 64 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...

  • Page 65: Preparation

    - Install the CNC machine on a plane and level surface. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 65 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...
  • Page 66 4. When done, secure the lower lock nut (Fig. 31 /2) with a Fig.31: adjustable foot 17mm spanner. Then fasten the upper one. 5. Check that all axis are free to move. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 66 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...
  • Page 67 6 .2 .4 O v e r f l o w The water level is limited to a maximum via the overflow (Fig.34/arrow) at the rear left corner. Fig.:34 Overflow CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 67 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...
  • Page 68 The valves for lifting and lowering (Fig.37 / arrow) are located on the right rear side of the basin together with the water level sen- sors. Fig.37: Valves for lifting and lowering CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 68 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...
  • Page 69 There is a separate guide to this product. The abrasive is pushed via a hose to the abrasive Dos- age with pressure. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 69 ▪ 47608 Geldern ▪ Germany...
  • Page 70 3800bar via pistons. This is transported via the high-pressure line to the cut- ting nozzle for cutting materials. Fig.41: High Pressure Pump CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 70 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 71: Installation

    Do not route cables across sharp edges or corners. Avoid rubbing of cables on machine. Always ensure that cable channels are visible. Staff Qualified staff CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 71 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...

  • Page 72: Installing Accessories

    Incorrectly mounted accessories may fall off or cause object to be ejected during operation causing injuries to persons. - Always mount the accessories safely and correctly. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 72 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...

  • Page 73: Connecting To Power Supply

    3. Use the correct 5-pole 3-phase plug from the main power supply and on the machine. 4. Once cables have been connected the main power supply may be switched on. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 73 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 74: Commissioning

    At an ambient temperature of 20-25 °C the machine will perform correctly. Operating outside of the required ambient temperature may result in loss off accuracy. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 74 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 75: Operation

    At an ambient temperature of 20-25 °C the machine will perform correctly. Operating outside of the required ambient temperature may result in CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 75 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 76: Switching-On Procedure

    Manual mode (MDI) an order like: S500 M3 10. When everything has been checked start the cutting process with help of the Operating Software. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 76 ▪ 47608 Geldern ▪ Germany...

  • Page 77: Important Steps During Operation

    7 .4 .2 O p e r a t i n g o f t h e M a c h i n e Staff: Operator Safety equipment: Protective clothing Safety shoes Safety goggles Safety gloves Ear protection Hairnet CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 77 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...
  • Page 78 - Never reach between the machine and rails - Only perform maintenance on linear guides when machine is switched off - Always wear protective clothing in the work area. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 78 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...
  • Page 79 - Maintenance may only be performed while the machine is turned off. - Always wear protective clothing in the working area. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 79 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...
  • Page 80 - Always wear face and eye protection, gloves, and safety shoes - In the event of an injury, contact the medical personnel CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 80 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...
  • Page 81 Zink, or Titanium an extraction system is required and caution must be observed. - In case of fire, stop working and evacuate the area. Activate the fire alarm. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 81 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...
  • Page 82 - Avoid direct skin contact. - Wash skin immediately after contact with cutting fluid. - Avoid breathing fumes or gases from cutting. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 82 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...
  • Page 83 For further information see user manual for the software installed. Operation of the accessories will be explained in the user manual for the respective accessory used. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 83 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...
  • Page 84 1. Turn the main switch to the "0" or "Off" position (Fig. 44). Fig.44: Main Switch 2. Lock the switch in the off position to prevent restart (Fig. 45). Fig.45: Lock the main switch CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 84 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...
  • Page 85 6. Check Mixing Chamber for wear and tear. This can be done by loosening the Abrasive feed (Fig47/2) from the side with an 8mm Spanner Fig.47: Cutting Nozzle Holder CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 85 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 86: Switching-Off Machine

    The controller will be switched off. 5. Switch off Computer Fig.49: Manual Valve 6. Turn off pressurized air 7. Turn off water Fig.50: Manual Valve CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 86 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...

  • Page 87: Important Steps After Operation

    - Always wear protective gloves when removing debris from the machine. Chapter 8.4.1 “Cleaning Machine“, 2. Clean the machine page 92. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 87 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...

  • Page 88: Emergency Stop

    5. Inform person in charge of location. 6. Switch off machine and secure against restart. 7. Clear access roads for emergency vehicles. 8. Instruct emergency vehicles. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 88 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 89: Maintenance

    Before starting work switch off the power supply and secure against restart. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 89 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...
  • Page 90 Collect exchanged oils in an appropriate container and dispose of it in accordance with the applicable local regulations. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 90 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 91: Spare Parts

    Any spare parts ordered without the above-mentioned details will not be processed. If the method of shipment has not been stated this will be decided by the supplier. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 91 ▪ 47608 Geldern ▪ Germany...
  • Page 92 The maintenance of the accessories like the High- Pressure Pump or the Abrasive Conveyor is referred to in the respective user manual. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 92 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 93: Maintenance Procedures

    Clear the machine of any debris. 3. Clean and grease the rack and linear guides separate user manual. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 93 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 94: Protection Cover Inspection Or Replacement

    2. Check the protective cover (Fig. 52/arrow) surrounding the cutting nozzle for damage. If the protective cover is damaged, replace it. Fig.52: protective cover CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 94 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...
  • Page 95 When changing tools always wear gloves. Push protective Cover (Fig.54 Arrow) downwards 3. Press new Cover over the Tool holder from below. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 95 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 96: Machine Lubrication

    2. Grease both sides of the X-axis linear guides (Fig. 55 /1) and racks (Fig. 55 /2) with a light machine grease using a lint free cloth. Fig.55: X-axis CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 96 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...
  • Page 97 5. Grease the linear guides (Fig. 58 /1) and the rack (Fig. 58 /2) of the Z-axis with a light machine oil using a lint free cloth. Fig.58: Z-axis CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 97 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...
  • Page 98 4. Press grease gun once or twice. 5. Remove grease gun. 6. Replace grease nipple cap. 7. Repeat steps 2-6 for all grease nipples. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 98 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...
  • Page 99 The grease nipples on the Z-axis are found behind the cover plate on the Z-axis (Fig. 61 /1). Fig.61: Grease nipples Z-axis (ar- rows) CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 99 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...
  • Page 100 10. Position the Z-axis so that the second set of grease nipples are aligned with the holes in the cover (Fig. 61 /2). 11. Repeat steps 3-7 with the second set of nipples. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 100 ▪ 47608 Geldern ▪ Germany...

  • Page 101: Steps To Be Taken After Maintenance Procedure

    4. Clean work area and remove any spilled liquids, working materials, tools etc. 5. Ensure that all safety devices are working properly. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 101 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 102: Trouble Shooting

    Wait till all parts came to a complete standstill. - Wear tight-fitting protective clothing with low tensile strength in the danger area. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 102 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...
  • Page 103 - Ensure that no persons are inside the working area of the machine - Ensure that all covers, and safety devices have been properly installed and are functional CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 103 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 104: Table Of Faults

    Crackling or scraping Network Connection Stop working and contact Manufac- noise when driving the faulty / Internal Paral- manufacturer. turer axis lel Port faulty CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 104 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...
  • Page 105 If the fault is not listed in the fault table contact customer support. For trouble shooting of accessories refer to the respective user manual. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 105 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 106: Fault Repair

    Then confirm errors in the control. If necessary, also confirm on the control of the High Pressure pump. Fig.64: controller CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 106 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 107: Changing The Electrical Fuse

    Always switch off the main power supply and secure against accidental switching on before working on the controller unit. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 107 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...
  • Page 108 - Before commencing work, turn of the power and wait for 10 min before continuing, to allow condensers time to discharge the stored current. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 108 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...
  • Page 109 5. Change fuse or switch on fuse. 6. Close and lock door with square key. 7. Switch on main power supply. Fig.67: Controller CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 109 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 110: Start-Up After Fault Repair

    2. Acknowledge the faults in the controlling software. 3. Ensure that there are no persons in the danger area. 4. Restart operating according to chapter 7 “Operation”. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 110 ▪ 47608 Geldern ▪ Germany...

  • Page 111: Disassembling And Disposal

    If necessary, use hoisting devices. Secure parts in order that they do not fall or tumble If in doubt consult manufacturer. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 111 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 112: Waste Disposal

    The local authority or specialized waste manage- ment companies can provide information about en- vironmentally correct disposal. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 112 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50 02/06/2020...

  • Page 113: Appendix

    We will be pleased to advise you and give you an exact offer for your requirements! Numerous suggestions and information are also available on our website. CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 113 ▪ 47608 Geldern ▪ Germany...

  • Page 114: Custo Mer Service

    If you have questions, please contact our customer service via e-mail or phone. We advise you gladly. Numerous suggestions and information can be found on our website: https://www.cnc-step.com/ CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 114 ▪ 47608 Geldern ▪ Germany Support: +49 (0)2831/91021-50...

  • Page 115: Remote Maintenance

    CNC-STEP GmbH & Co.KG ▪ Siemensstrasse 13-15 Page 115 ▪ 47608 Geldern ▪ Germany...

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