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Promotech PRO 10 PB Operator's Manual

Pipe bevelling machine
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OPERATOR'S MANUAL
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PIPE BEVELLING MACHINE
ul. Elewatorska 23/1, 15-620 Bialystok, Poland
Phone: +48 85 678-34-00, Fax: +48 85 651-15-31
www.promotech.eu
e-mail:
office@promotech.eu

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  • Page 1 OPERATOR’S MANUAL PIPE BEVELLING MACHINE ul. Elewatorska 23/1, 15-620 Bialystok, Poland Phone: +48 85 678-34-00, Fax: +48 85 651-15-31 www.promotech.eu e-mail: office@promotech.eu...

  • Page 2: Table Of Contents

    Contents 1. GENERAL INFORMATION ....................3 1.1. Application ......................... 3 1.2. Technical data......................3 1.3. Design ........................5 1.4. Equipment included ....................6 2. SAFETY PRECAUTIONS ....................7 3. STARTUP AND OPERATION ................... 9 3.1. Installing the jaw blocks, adapters, tool holders, and tool bits ........9 3.2.

  • Page 3: General Information

    1. GENERAL INFORMATION 1.1. Application The PRO 10 PB (PBE) is a pipe bevelling machine designed to mill edges of pipes made of carbon and stainless steel, aluminum alloys, and copper-nickels. Depending on the tool bit used, the machine can perform external and internal bevelling, J-bevelling, internal calibration, and facing pipes with internal diameters of 84–269 mm (3.31–...
  • Page 4 PRO 10 PB (PBE) 547 mm (21.5’’) 306 mm (12.0’’) PB-10 648 mm (25.5’’) 306 mm (12.0’’) PBE-10 This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 5: Design

    (must be set to R) Speed adjustment dial Fig. 1. View of the PRO 10 PB and of the PRO 10 PBE electric motor This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 6: Equipment Included

    PRO 10 PB (PBE) 1.4. Equipment included The PRO 10 PB (PBE) is supplied in a metal box with complete standard equipment. The included equipment consists of the following elements. PRO 10 PB PRO 10 PBE Bevelling machine (without tool bits)

  • Page 7: Safety Precautions

    ‘R’. Using left rotation (rotation direction switch set to ‘L’) may damage the machine. 20. Do not touch moving parts or metal chips formed during milling. Prevent objects from being caught in moving parts. This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 8 26. Never leave the machine unattended during operation. 27. Remove from the worksite and store in a secure and dry location when not in use, previously removing the tools from holders. This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 9: Startup And Operation

    Use the 5 mm hex wrench to screw the adapters (1, Fig. 2) and the jaw blocks 2 to the expanding mandrel. M6x20 M6x30 Fig. 2. Installing the jaw blocks, adapters, tool holders, and tool bits This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 10: Installing (Removing) The Mandrel And Adjusting The Clearance

    (1, Fig. 3) to at least one turn. Then, rotate the spoke handles to the left to disengage the mandrel from the machine. This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 11: Installing The Motor

    (6) by placing the arbor in the socket 2, and tighten the clamping ring using the 6 mm hex wrench (7). Finally, set the rotation direction switch in position R as in Fig. 1. This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 12: Clamping The Machine Into The Pipe

    24 mm socket wrench. The jaw blocks must be installed beyond the end preparation location 3. Fig. 5. Clamping the machine into the pipe This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 13: Preparing The Air (For Machine With Air Motor)

    I and II after stopping the rotation, and adjusting the rotational speed. Feed = 0.11 mm (0.004’’) Feed direction Fig. 6. View of the feed indicator This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 14 Use petroleum ether to clean the pipe from excess coolant. Clean the machine with a cotton cloth without using any agents. This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 15: Accessories

    (2, 3, 4, 5, Fig. 3). Pipe internal diameter Jaw block with small expanding mandrel number [mm] [inch] – 38–47.5 1.50–1.87 47.5–57.5 1.87–2.26 57–67 2.24–2.64 66.5–76.5 2.62–3.01 76–86 2.99–3.39 This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 16: Extension Set

    192–208 7.56–8.19 – 208–224 8.19–8.82 – 224–240 8.82–9.45 – 240–256 9.45–10.08 – 256–272 10.08–10.71 269–285 10.59–11.22 285–301 11.22–11.85 301–317 11.85–12.48 317–333 12.48–13.11 333–349 13.11–13.74 This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 17: Large Expanding Mandrel

    11.14–11.77 – 203–219 7.99–8.62 296–312 11.65–12.28 219–235 8.62–9.25 312–328 12.28–12.91 234–250 9.21–9.84 328–344 12.91–13.54 250–266 9.84–10.47 344–360 13.54–14.17 265–281 10.43–11.06 360–376 14.17–14.80 280–296 11.02–11.65 This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 18: Flange Facing Attachment

    4 mm hex wrench 1 unit 3 mm hex wrench 1 unit 13 mm combination wrench 1 unit T15 screwdriver 1 unit Tool container 1 unit This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 19: Installing

    4 mm hex wrench to tighten the clamp 2, and slide the insert holder under the clamp (3) and tighten with the screws 4. This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 20 Finally, install the mandrel into the machine (2, 3, 4, 5, Fig. 3) and clamp the machine into the pipe as shown in Fig. 5. This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 21: Operating

    (retract the pivot of the second tripper block) and with machining depth not more than 0.25 mm (0.01’’). This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 22: Adjusting The Slider Clearance

    Move the slider through the entire length and if its movement is smooth and uniform, maximally tighten the nuts 1. Slider Guide Fig. 10. Adjusting the slider clearance This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 23: Oval Attachment

    1 unit 5 mm hex wrench 1 unit 4 mm hex wrench 1 unit 2.5 mm hex wrench 1 unit Tool container 1 unit This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 24: Installing

    Fig. 11. Installing the attachment for oval pipes Then, use the following table to select suitable standard jaw blocks and adapters, and screw them to the large expanding mandrel (Fig. 2). This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 25: Operating

    (4), and use the 1/2’’ ratchet wrench to initially tighten the spring 5. Fig. 12. Proper positioning of the oval attachment This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 26: Adjusting The Slider Clearance

    2 using the 2.5 mm hex wrench. If, after loosening the screws 3, the movement of the slider is smooth and uniform, tighten the lock nuts 1. Fig. 13. Adjusting slider clearance This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 27: Additional Equipment And Wearing Parts

    20° J-bevelling tool bit, height 50 mm, radius 8 mm NOZ-000022 15° J-bevelling tool bit, height 50 mm, radius 2 mm IMK-0463-02-10-00-0 30° tool holder for oval attachment This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 28: Declarations Of Conformity

     EN ISO 12100-1  EN ISO 12100-2 and satisfies safety regulations of the guideline 2006/42/EC. Bialystok, 9 May 2013 ___________________________ Marek Siergiej Chairman This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 29  EN ISO 12100-1  EN ISO 12100-2 2004/108/EC, 2006/95/EC, 2006/42/EC and satisfies safety regulations of the guidelines: Bialystok, 9 May 2013 ___________________________ Marek Siergiej Chairman This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 30: Quality Certificate

    7. QUALITY CERTIFICATE Machine control card PRO 10 PB (PBE) PIPE BEVELLING MACHINE Serial number ................Quality control ..........Adjustments, inspections Quality control ..........This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 31: Warranty Card

    WARRANTY CARD No..................in the name of Manufacturer warrants the PRO 10 PB (PBE) Pipe Bevelling Machine to be free of defects in material and workmanship under normal use for a period of 12 months from the date of sale.

This manual is also suitable for:

Pro 10 pbe

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