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Gates MOBILE CRIMP 4-20 Safety And Operating Manual

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MOBILE CRIMP
4-20
®
DIGITAL DIAL CONTROL
SAFETY AND OPERATING MANUAL
1

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Summary of Contents for Gates MOBILE CRIMP 4-20

  • Page 1 MOBILE CRIMP 4-20 ® DIGITAL DIAL CONTROL SAFETY AND OPERATING MANUAL...
  • Page 2 REMEMBER: Others depend on you to make correct assemblies. FOR SAFETY’S SAKE USE THIS MACHINE ONLY IF YOU: 1. Receive hands-on TRAINING with this Gates crimper and assemblies. 2. Follow current GATES OPERATING MANUAL and CRIMP DATA for the MoblieCrimp 4-20. ®...

  • Page 3: Table Of Contents

    Serial No. ____________________ (Located on front top of cylinder) Date of Purchase ____________ Contents Identification List......................4 Setup...........................5-7 Calibration Procedure....................8 Hose Preparation......................9-10 Operating Instructions....................11-14 Measuring and Adjusting Diameter................15 Maintenance.........................16 Troubleshooting......................17 Replacement Parts List..................18-19...

  • Page 4: Identification List

    IDENTIFICATION LIST MOBILE CRIMP 4-20 SAFETY AND OPERATING MANUAL .05 ALLEN WRENCH MOLYKOTE AND BRUSH PRESSURE PLATE STAND CRIMPER HOSE ASSEMBLY CLAMPS CALIPERS LITERATURE PACKET MAGNET...

  • Page 5: Setup

    SETUP MOBILE CRIMP 4-20 SAFETY AND OPERATING MANUAL UNPACK CARTON Replace spacer, flat washer, and knobs. Do no Remove crimper, pressure plate, nylon-covered hose tighten knobs. assembly. literature envelope, magnet, .05 Allen wrench, and Molykote lubricant from shipping carton. Locate the serial number assigned to the crimper on the top front of the cylinder and record on page one for future reference.
  • Page 6 SETUP MOBILE CRIMP 4-20 SAFETY AND OPERATING MANUAL FASTEN CRIMPER TO WORK SURFACE STATION ATTACH PUMP TO CRIMPER BEFORE USE (to avoid damage to machine or Place pump near crimper and connect hose personal injury because an unsecured machine assembly to the pump port (3/8” NPT threads).
  • Page 7 SETUP MOBILE CRIMP 4-20 SAFETY AND OPERATING MANUAL BLEED AIR FROM SYSTEM CAUTION Tilt crimper forward so adapter is at its highest point. Keep away from all moving parts! If bodily contact with a moving part occurs, immediately release the pump power “on” switch.

  • Page 8: Calibration Procedure

    CALIBRATION PROCEDURE MOBILE CRIMP 4-20 SAFETY AND OPERATING MANUAL Before crimping a hose assembly, check calibration. Remove the coupling and measure the crimp Calibration is the proper relationship between a diameter, which should measure 1000” +/- .003” setting and the crimp diameter. It should be...

  • Page 9: Hose Preparation

    HOSE PREPARATION MOBILE CRIMP 4-20 SAFETY AND OPERATING MANUAL MEGACRIMP PRE-ASSEMBLED COUPLINGS ® Insert coupling into the hose until the mark lines up CAUTION with the end of the coupling ferrule. A new hose and end fittings must be used when building a hose assembly.
  • Page 10 HOSE PREPARATION MOBILE CRIMP 4-20 SAFETY AND OPERATING MANUAL GLOBAL SPIRAL TWO-PIECE COUPLINGS Hose should be flush against stem shoulder (see CAUTION cutaway drawing below). A new hose and end fittings (stem/ferrule) must be used when building a hose assembly. Re-using any components will seriously affect performance and could result in serious injury or damage.

  • Page 11: Operating Instructions

    Failure to do this reduces the life of the dies and cone. Excessive wear on these components produces poorly performing hose assemblies that could blow apart and result in injury. *Use only Gates Molykote lube for proper operation or Gates- recommended grease.
  • Page 12 OPERATING INSTRUCTIONS MOBILE CRIMP 4-20 SAFETY AND OPERATING MANUAL SELECT CORRECT SETTING DIAL IN SETTING AND INSTALL PRESSURE PLATE Using Gates Crimp Data Chart (#35019 (Ind), 428 Turn the knob on the controller to the 7365 (Auto)) or ECrimp, select correct die set for the selected timing.
  • Page 13 OPERATING INSTRUCTIONS MOBILE CRIMP 4-20 SAFETY AND OPERATING MANUAL INSERT HOSE ASSEMBLY from the bottom of the die When crimping bent tube and block-style couplings, cone up through the die set. keep thread end aligned with notch in pressure plate.
  • Page 14 OPERATING INSTRUCTIONS MOBILE CRIMP 4-20 SAFETY AND OPERATING MANUAL Make sure cylinder is locked into position by placing CAUTION lock pin into hole on top of cylinder. Keep away from all moving parts! If bodily contact with a moving part occurs, immediately release the pump power “on”...

  • Page 15: Measuring And Adjusting Diameter

    MEASURING AND ADJUSTING DIAMETER MOBILE CRIMP 4-20 SAFETY AND OPERATING MANUAL NOTE: DO NOT measure on top of part number stamps. Crimp Dia. MEASURE THE CRIMP DIAMETER When using 21 and 22 dies, measure half way between ridges (Fig. 1). To be sure...

  • Page 16: Maintenance

    MAINTENANCE MOBILE CRIMP 4-20 SAFETY AND OPERATING MANUAL This crimper requires minimal maintenance. Inspect the die links, springs, and shoulder However, the following practices are recommended to screws monthly to see if they are broken, cracked, ensure maximum reliability and service.

  • Page 17: Troubleshooting

    TROUBLESHOOTING MOBILE CRIMP 4-20 SAFETY AND OPERATING MANUAL All equipment is tested for proper performance before it is shipped from the factory. However, if you experience any difficulties, check the list below to help restore equipment to proper operating standards.

  • Page 18: Replacement Parts List

    REPLACEMENT PARTS MOBILE CRIMP 4-20 SAFETY AND OPERATING MANUAL STANDARD ITEMS Item Prod. No. Part No. Description Quantity 7482-1036 78437 Pusher 7482-1005 78455 Stand 7482-1190 78425 Retaining Ring Kit 7482-1163 78420 Handle 7482-1109 78459 Stand Clamp 7482-1064 78421 Lock Pin...
  • Page 19 REPLACEMENT PARTS MOBILE CRIMP 4-20 SAFETY AND OPERATING MANUAL STANDARD ITEMS Item No. Prod. No. Part No. Description Quantity Socket Head Cap Screw 3/8-16 x 1-1/4 Socket Head Cap Screw 3/8-16 x 3/4 Button Head Cap Screw, 10-32UNF x 7253-0216...
  • Page 20 NOTES MOBILE CRIMP 4-20 SAFETY AND OPERATING MANUAL...
  • Page 21 TWO-YEAR LIMITED WARRANTY ON EQUIPMENT For two years from the date of shipment of the equipment to the original user, Gates Corporation will, as its option, replace or repair any unit which proves to be defective in material or workmanship, or both, at no cost to the original user of the equipment. This is the exclusive remedy.
  • Page 22 GATES.COM 44-0420 (Auto.)428-7560 Printed in the USA (Ind.) 35032-DD 04/2019...

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