DSE8003 MKII Operator Manual TABLE OF CONTENTS CLARIFICATION OF NOTATION BIBLIOGRAPHY 1.2.1 INSTALLATION INSTRUCTIONS MANUALS SHORT NAMES OPERATING TEMPERATURE TERMINAL SPECIFICATION POWER SUPPLY REQUIREMENTS 2.4.1 MODULE SUPPLY INSTRUMENTATION DISPLAY COMMUNICATION PORTS COMMUNICATION PORT USE 2.6.1 USB CONNECTION 2.6.2 RS232 PORT 2.6.3...
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INDICATION / WARNING ALARMS 6.1.2 SHUTDOWN / ELECTRICAL TRIP ALARMS WARNINGS ELECTRICAL TRIPS SHUTDOWNS ACCESSING THE DSE8003 MKII RUNNING EDITOR ACCESSING THE DSE8XXX CONTROLLER RUNNING EDITOR PURCHASING ADDITIONAL CONNECTOR PLUGS FROM DSE 8.1.1 INDIVIDUAL PLUGS PURCHASING ADDITIONAL FIXING CLIPS FROM DSE PURCHASING ADDITIONAL SEALING GASKET FROM DSE 10.1...
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DSE website at www.deepseaplc.com The DSE8003 MKII is used in conjunction with the DSE73xx MKII (V4.2 and upwards), DSE74xx MKII (V4.2 and upwards) and DSE8xxx MKII series of modules. The DSE8003 MKII is NOT a standalone module.
DSE8003 MKII Operator Manual 1.1 CLARIFICATION OF NOTATION Clarification of notation used within this publication. Highlights an essential element of a procedure to ensure correctness. NOTE: Indicates a procedure or practice, which, if not strictly observed, could CAUTION! result in damage or destruction of equipment.
Introduction 1.2 BIBLIOGRAPHY This document refers to, and is referred by the following DSE publications which are obtained from the DSE website: www.deepseaelectronics.com or by contacting DSE technical support: support@deepseaelectronics.com. 1.2.1 INSTALLATION INSTRUCTIONS Installation instructions are supplied with the product in the box and are intended as a ‘quick start’ guide only.
All the AMF generator controllers in the DSE8xxx range 2.2 OPERATING TEMPERATURE Module Description DSE8003 MKII -30 ºC to +70 ºC (-22 ºF to +158 ºF) 2.3 TERMINAL SPECIFICATION NOTE: For purchasing additional connector plugs from DSE, please see the section entitled Maintenance, Spares, Repair and Servicing elsewhere in this document.
Specification 2.5 COMMUNICATION PORTS NOTE: For further details of module configuration, refer to DSE Publication: 057-128 DSE8005 SCADA Suite Software Manual. NOTE: All communication ports can be used at the same time. Port Specification Non – isolated Type B USB 2.0 USB Slave Port For connection to PC running DSE Configuration Suite Max distance 6 m (20 feet)
NOTE: DSE stock 2 m (6.5 feet) USB type A to type B cable, DSE Part Number: 016-125. Alternatively, they are purchased from any PC or IT store. The DSE8003 MKII requires a different firmware version to communicate to the DSE73xx MKII and DSE74xx MKII units compared with the DSE86xx MKII units.
RS232 connection method is more suitable and provides for a lower cost alternative to RS485 (which is more suited to longer distance connections). NOTE: The DSE8003 MKII Colour Display Module supports maximum a combination of FOUR DSE73xx MKII and DSE74xx MKII modules.
NOTE: DSE stock 2 m (6.5 feet) Ethernet Cable, DSE Part Number: 016-137. Alternatively, they can be purchased from any PC or IT store. NOTE: The DSE8003 MKII Colour Display Module supports maximum a combination of FOUR DSE73xx MKII and DSE74xx MKII modules.
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Specification 2.6.4.1 DIRECT MODULE CONNECTION Requirements • Crossover Ethernet cable (see Below) Crossover Ethernet Cable For the advanced Crossover Cable Wiring Detail Engineer, a crossover cable is a CAT5 cable Two pairs crossed, two pairs uncrossed with one end terminated 10baseT/100baseT crossover as T568A and the other end terminated as...
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Specification 2.6.4.2 CONNECTION TO BASIC ETHERNET NOTE: DSE stock 2 m (6.5 feet) Ethernet Cable, DSE Part Number: 016-137. Alternatively, they can be purchased from any PC or IT store. Requirements • Ethernet cable (see below) • Working Ethernet (company or home network) Ethernet Cable Ethernet Router or ADSL Router...
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Specification 2.6.4.3 CONNECTION TO COMPANY INFRASTRUCTURE ETHERNET NOTE: DSE stock 2 m (6.5 feet) Ethernet Cable, DSE Part Number: 016-137. Alternatively, they can be purchased from any PC or IT store. Requirements • Ethernet cable (see below) • Working Ethernet (company or home network) PC Network Wall Ethernet Router...
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Specification 2.6.4.4 CONNECTION TO THE INTERNET NOTE: DSE stock 2 m (6.5 feet) Ethernet Cable, DSE Part Number: 016-137. Alternatively they can be purchased from any PC or IT store. Requirements • Ethernet cable (see below) • Working Ethernet (company or home network) •...
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Specification Ethernet Cable Wiring Detail 10baseT/100baseT Connection 1 (T568A) Connection 2 (T568A) white/green white/green stripe stripe green solid green solid white/orange white/orange stripe stripe blue solid blue solid white/blue white/blue stripe stripe orange solid orange solid white/brown white/brown stripe stripe brown solid brown solid For the advanced...
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Specification 2.6.4.5 FIREWALL CONFIGURATION FOR INTERNET ACCESS NOTE: For further details of module configuration, refer to DSE Publication: 057-128 DSE8005 SCADA Suite Software Manual. As modems or routers differ enormously in their configuration, it is not possible for DSE to give a complete guide to their use with the module.
2.7.1 ADDING AN EXTERNAL SOUNDER TO THE APPLICATION Should an external alarm or indicator be required, this can be achieved by using the DSE8003 MKII running editor to configure an auxiliary output for “Audible Alarm”. See section entitled Front Panel Configuration for further details.
Specification 2.8 DIMENSIONS AND MOUNTING 2.8.1 DIMENSIONS 316.8 mm x 168.8 mm x 42.8 mm (12.47” x 6.65” x 1.69”) 2.8.2 PANEL CUTOUT 282 mm x 136 mm (11.1” x 5.35”) 2.8.3 WEIGHT 1.0 kg (2.2 lb) 057-276 ISSUE: 1.3 Page 20 of 74...
Specification 2.8.4 FIXING CLIPS NOTE: In conditions of excessive vibration, mount the module on suitable anti-vibration mountings. The module is held into the panel fascia using the supplied fixing clips. • Withdraw the fixing clip screw (turn anticlockwise) until only the pointed end is protruding from the clip.
Specification 2.8.5 SILICON SEALING GASKET NOTE: For purchasing an additional silicon gasket from DSE, please see the section entitled Maintenance, Spares, Repair and Servicing elsewhere in this document. The supplied silicon gasket provides improved sealing between module and the panel fascia. The gasket is fitted to the module before installation into the panel.
Specification 2.8.6 APPLICABLE STANDARDS Standard Description This document conforms to BS4884-1 1992 Specification for BS 4884-1 presentation of essential information. BS 4884-2 This document conforms to BS4884-2 1993 Guide to content BS 4884-3 This document conforms to BS4884-3 1993 Guide to presentation BS EN 60068-2-1 -30 C (-22 F) (Minimum temperature)
Specification 2.8.7 ENCLOSURE CLASSIFICATIONS 2.8.7.1 IP CLASSIFICATIONS The modules specification under BS EN 60529 Degrees of protection provided by enclosures IP65 (Front of module when module is installed into the control panel with the optional sealing gasket). IP42 (Front of module when module is installed into the control panel WITHOUT being sealed to the panel) First Digit Second Digit Protection against contact and ingress of solid objects...
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Specification 2.8.7.2 NEMA CLASSIFICATIONS NOTE: There is no direct equivalence between IP / NEMA ratings. IP figures shown are approximate only. The Modules NEMA Rating (Approximate)) 12 (Front of module when module is installed into the control panel with the optional sealing gasket). 2 (Front of module when module is installed into the control panel WITHOUT being sealed to the panel) Provides a degree of protection against contact with the enclosure equipment and against a limited amount of falling dirt.
Installation 3 INSTALLATION The module is designed to be mounted on the panel fascia. To aid user connection, icons are used on the rear of the module to help identify terminal functions. An example of this is shown below. NOTE: Full details on terminals are provided in the section entitled Terminal Description elsewhere in this manual.
Installation 3.1.2 RS485 & RS485/CAN CONNECTOR NOTE: For further details of module configuration, refer to DSE Publication: 057-128 DSE8005 SCADA Suite Software Manual. NOTE: A 120 Ω termination resistor must be fitted across terminals A and B if the DSE8004 is the first or last device on the R485 link.
Installation 3.1.4 USB SLAVE (FIRMWARE UPDATE) CONNECTOR CAUTION!: Care must be taken not to overload the PCs USB system by connecting more than the recommended number of USB devices to the PC. For further information, consult the PC supplier. NOTE: For further details of module configuration, refer to DSE Publication: 057-128 DSE8005 SCADA Suite Software Manual.
Installation 3.1.6 RS232 CONNECTOR NOTE: For further details of module configuration, refer to DSE Publication: 057-128 DSE8005 SCADA Suite Software Manual. NOTE: For further details on how utilise an RS232 connection, refer to section entitled Communication Port Usage elsewhere in this document. Description Cable Socket for connection to a single DSE module.
Installation 3.1.7 ETHERNET CONNECTOR NOTE: For further details of module configuration, refer to DSE Publication: 057-128 DSE8005 SCADA Suite Software Manual. Description Cable Socket for connection to an existing network to Ethernet Cable communicate to multiple DSE modules. View looking into the female connector on the module PIN No Notes TXD+...
1. Save the file to the root of a USB storage device with the filename layout.xml. 2. Insert the USB storage device into the USB host socket. 3. Access the DSE8003 MKII Front Panel Configuration menu. 4. Navigate to the Layout Update section in FPE and select the layout file.
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Together with the start and stop button, the six buttons to the left of the screen are used to provide control of the currently view DSE8xxx controller. The navigation buttons are used to navigate through the numerous DSE8003 MKII display pages. The display is a 7” TFT with 800x480 pixels. Main Status and...
Description of Controls 4.1 DISPLAY 4.1.1 SYSTEM OVERVIEW Touch the screen or use the up/down arrow buttons to select the engine to control / monitor. The selected item appears with a blue border as shown below. The buttons to the left of the display change according to the selected controller.
Description of Controls 4.2 CONTROL PUSH-BUTTONS 4.2.1 START/STOP BUTTONS Icon Description Stop / Reset Mode This button places the module into its Stop/Reset Mode . This clears any alarm conditions for which the triggering criteria have been removed. If the generator is running on load and the module is put into Stop/Reset Mode the module automatically opens the generator bus breaker (‘Close Bus’...
Description of Controls 4.2.2 WHEN CONNECTED TO DSE7XXX MKII Icon Description Auto Mode This button places the module into its Auto Mode . This mode allows the module to control the function of the generator automatically. The module monitors numerous start requests and when one has been made, the set is automatically started.
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Description of Controls Icon Description Open Generator (DSE7x10 MKII Only) The Open Generator button is only active in the Manual Mode allows the operator to open the generator load switch. Pressing the Open Generator button when the Generator is on load, the generator load switch is opened (‘Close Generator’...
Description of Controls 4.2.3 WHEN CONNECTED TO DSE8610 MKII Icon Description Auto Mode This button places the module into its Auto Mode . This mode allows the module to control the function of the generator automatically. The module monitors various remote start functions and once a start request is made, the set is automatically started, synchronises and placed on load (‘Close Generator’...
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Description of Controls Icon Description Open Generator The Open Generator button controls the operation of the generator load switch and is only active in Manual Mode once the generator bus is available. Synchronising NOT Enabled: Pressing the Open Generator button when the generator is available and on load causes the generator load switch to open (‘Close Generator’...
Description of Controls 4.2.4 WHEN CONNECTED TO DSE8660 MKII The function of the context buttons down the left side of the DSE8003 MKII are indicated on the LCD display: Icon Description Auto Mode This button places the module into its Auto Mode .
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Description of Controls Icon Description Test Mode This button places the module into its Test Mode . Once in Test Mode the module responds to the Start button to send a start request to the DSE8610 MKII module over the MSC Link. The module monitors the MSC Link for feedback from the DSE8610 MKII module to confirm the generator bus is available.
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Description of Controls Icon Description Transfer to Mains The Transfer to Mains button control the operation of the mains load switching and is only active in Manual Mode once the generator bus is available. ‘Normal’ Breaker Button Control • Synchronising NOT Enabled: Pressing the Transfer to Mains button when the Mains is available and off load, the generator bus load switch is opened (‘Close Bus’...
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Description of Controls Icon Description Transfer to Generator Bus The Transfer to Generator Bus button control the operation of the mains load switching and is only active in Manual Mode once the generator bus is available. ‘Normal’ Breaker Button Control •...
Description of Controls 4.2.5 WHEN CONNECTED TO DSE8680 The function of the context buttons down the left side of the DSE8003 MKII are indicated on the LCD display: Icon Description Auto Mode This button places the module into its ‘Automatic’ mode. This mode allows the module to control the function of the system automatically.
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Description of Controls Icon Description Transfer to Generator Bus The Transfer to Generator Bus button control the operation of the mains load switching and is only active in Manual Mode once the generator bus is available. ‘Normal’ Breaker Button Control •...
Description of Controls 4.3 VIEWING THE INSTRUMENT PAGES It is possible to scroll to display the different pages of information by repeatedly operating the Next & Previous Page buttons. The currently selected page illuminates with Blue background. Example When Connected To DSE8610 MKII Controller Press the Next Page to view the next instrument page (Engine) etc.
Description of Controls 4.3.1 HOME PAGE The Home page of the viewed controller is shown when no other page has been selected. It is also the page that is automatically displayed after a period of inactivity of the module control buttons. The parameters that are displayed change dependent upon the controller being viewed.
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Description of Controls 4.3.1.1 SUMMARY SECTION The content of the area is arranged as shown in the examples below. This serves as an overview of the viewed DSE Controller. Further information is viewed using the Instrument Pages as detailed below. When Connected To DSExx10 Controller When Connected To DSExx20 Controller When Connected To DSE8660 MKII Controller...
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Description of Controls 4.3.1.2 INSTRUMENT OVERVIEW The content of the area is arranged as shown in the examples below. This serves as an overview of the measured instruments of the viewed DSE Controller. Further information is viewed using the Instrument Pages as detailed below. When Connected to DSExx10 Controller When Connected to DSE8x60 Controller When Connected to DSE8680 Controller...
Description of Controls 4.3.2 ENGINE NOTE: Not applicable to DSE8660 MKII or DSE8680 modules. Contains instrumentation gathered about the engine which may be obtained using a CAN link. The content may change depending upon the selected engine and the features supported by the engine. To view additional pages within the current section, press the Instrumentation Scroll buttons.
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Description of Controls The alarm icons above the instruments are shown as below: Parameter Inactive (Grey) Warning (Yellow) Shutdown (Red) Water In Fuel After Treatment Inlet Temperature Charge Alternator Oil Pressure Fuel Level Battery Voltage Coolant Temperature ECU Lamp CAN Link Unknown CAN Link Active CAN Link Lost Parameter...
The instrumentation values are displayed in the form of either analogue meters or bar graphs depending on DSE8003 MKII configuration. The meters or bar graphs change accordingly depending on what parameter is being viewed.
Description of Controls 4.3.4 MAINS NOTE: Not applicable to DSE8610 MKII modules. The Mains section contains generator instruments measured from the viewed DSE controller. Press the Instrumentation Scroll buttons to cycle between the parameters. The instrumentation values are displayed in the form of either analogue meters or bar graphs depending on the DSE8003 MKII configuration.
Instrumentation Scroll buttons to cycle between the parameters. The instrumentation values are displayed in the form of either analogue meters or bar graphs depending on DSE8003 MKII configuration. The meters or bar graphs change accordingly depending on what parameter is being viewed.
Description of Controls 4.3.6 ALARMS There are two screens on the alarms page, one displaying the current alarms and another displaying the event log. The alarms displays any current warnings, electrical trip and shutdown alarms and any CAN engine DTCs that are present. Engine alarms are not applicable when connected to DSE8660 MKII controller and only where connected to suitably configured CAN (ECU) engine.
Description of Controls 4.3.7 I/O The I/O (Input/Output) section includes numerous screens that present the configuration and status of the inputs and outputs for the module and the DSE2130, DSE2131, DSE2133, DSE2152, DSE2157 and DSE2548 expansion units attached. Press the Instrumentation Scroll to cycle through the active I/O screens starting with the DSE8xxx’s Inputs followed by outputs and expansion modules.
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Description of Controls 4.3.7.3 DSE2130 EXPANSION MODULE The DSE2130 screen displays the status of each DSE2130 device connected to the module with the currently selected unit highlighted in blue. The alarm action is displayed when a Link Lost situation is present for the relevant unit.
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Description of Controls 4.3.7.5 DSE2133 EXPANSION MODULE The DSE2133 screen displays the status of each DSE2133 device connected to the module. The alarm action is displayed when a Link Lost situation is present for the relevant unit. The Link lamp is green for good communication or grey for link lost.
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Description of Controls 4.3.7.7 DSE2157 EXPANSION MODULE The DSE2157 screen displays the status of all attached DSE2157 device connected to the module with the currently selected unit highlighted in blue. The alarm action is displayed when a Link Lost situation is present for the relevant unit. The Link lamp is green for good communication or grey for link lost.
Counters, PLC Timers, PLC Registers and PLC Stores. This allows the operator to monitor 4.3.9 STATUS 4.3.9.1 COMMUNICATION AND MODULE INFORMATION This page shows the status and configuration of the communication ports in use by the DSE8003 MKII. DSE8003 MKII DSE8xxx Module Information Information Page 59 of 74 057-276 ISSUE: 1.3...
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Description of Controls 4.3.9.2 COMMISSIONING SCREENS An optional commissioning screen is available via an option in the running editor. When enabled, press the Instrumentation Scroll to change between the two pages. Example Connected to DSE8610 MKII Example Connected to 8660 MKII 057-276 ISSUE: 1.3 Page 60 of 74...
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Operation 5 OPERATION NOTE: For further details on module specific operation, refer to their operators manual. Refer to section entitled Bibliography elsewhere in the document for a list of applicable operators manual. The following description details the sequences followed by a module containing the standard ‘factory configuration’.
Operation 5.1 QUICKSTART GUIDE This section provides a quick start guide to the module’s operation. 5.1.1 SELECTING THE ENGINE Touch the screen or use the up/down arrow buttons to select the engine to control / monitor. Example: 5.1.2 STARTING THE ENGINE Select the desired engine as shown above.
Operation 5.1.3 STOPPING THE ENGINE Select the desired engine as shown above. Select Stop/Reset mode. The generator is stopped. 5.2 MANUAL FUEL PUMP CONTROL NOTE: Manual fuel pump control is not applicable to DSE8x60 controller. • Navigate to the Engine Page (1/3) when viewing a DSE Controller using the Next & Previous Page buttons and locate Fuel Level.
Operation 5.3 MANUAL SPEED CONTROL NOTE: Manual speed control is not applicable to DSE8660 MKII controller. • Navigate to the DSE controller and press and hold the Tick button to enter the Running Editor • Navigate to the Generator | Generator Frequency section •...
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Protections 6 PROTECTIONS When an alarm is present, the Audible Alarm will sound and a marker is displayed next to the mute button. The audible alarm is silenced by pressing the Alarm Mute / Lamp Test button. The Alarm popup box is colour coded to indicate the level of the alarm.
Protections 6.1 PROTECTIONS DISABLED NOTE: Protections Disabled function is not applicable to the DSE8x60 controller User configuration of the DSE8x10 and DSE8x20 controller is possible to prevent Shutdown / Electrical Trip alarms from stopping the engine. Under such conditions, Protections Disabled will appear on the module display to inform the operator of this status.
Protections 6.2 WARNINGS Warnings are non-critical alarm conditions and do not affect the operation of the generator system, they serve to draw the operators attention to an undesirable condition. In the event of an alarm the LCD will jump to the alarms page, and display all active warnings and shutdowns.
7 FRONT PANEL CONFIGURATION 7.1 ACCESSING THE DSE8003 MKII RUNNING EDITOR To enter the DSE8003 MKII running editor, make sure the System overview page is being viewed, press the settings icon in the top right hand corner of the display or press and hold the Tick button to enter.
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Front Panel Configuration Section Parameter Selection Language English Configurable Language Display Pressure °F Temperature Units °C Litre Gallons (US) Volume Gallons (UK) Bars Graphics Meters Enable Commissioning Screen Disable Display Options Enable Bus Breaker Present Disable Enable Tier 4 Screen Disable Backlight Backlight Level...
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Front Panel Configuration Section Parameter Selection Outputs Output A Output Source Communications Link Lost Emergency Stop Common Warning Common Shutdown Common Electrical Trip Common Alarm Combined Maintenance Alarm Audible Alarm Not Used Output B Output Source Communications Link Lost Emergency Stop Common Warning Common Shutdown Common Electrical Trip...
Front Panel Configuration 7.2 ACCESSING THE DSE8XXX CONTROLLER RUNNING EDITOR NOTE: For further details on available parameters in a module’s Running Editor, refer to their installation instructions. Refer to section entitled Bibliography elsewhere in the document for a list of applicable installation instructions. To enter the a DSE8xxx controller‘s running editor, ensure the System page is being viewed with the DSE8xxx controller selected or one of the DSE8xxx controller’s instrument pages.
Maintenance, Spares, Repair and Servicing 8 MAINTENANCE, SPARES, REPAIR AND SERVICING The controller is Fit and Forget. As such, there are no user serviceable parts within the controller. In the case of malfunction, you should contact your original equipment manufacturer (OEM). 8.1 PURCHASING ADDITIONAL CONNECTOR PLUGS FROM DSE If you require additional plugs from DSE, please contact our Sales department using the part numbers below.
Warranty and Disposal 9 WARRANTY DSE provides limited warranty to the equipment purchaser at the point of sale. For full details of any applicable warranty, refer to the original equipment supplier (OEM). 10 DISPOSAL 10.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT) If you use electrical and electronic equipment you must store, collect, treat, recycle and dispose of WEEE separately from your other waste.
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