TOX PRESSOTECHNIK CEP400T User Manual
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TOX PRESSOTECHNIK CEP400T User Manual

Process monitoring
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User manual
Process monitoring
CEP400T
®
TOX
PRESSOTECHNIK
GmbH & Co. KG
Riedstrasse 4
D-88250 Weingarten
www.tox-pressotechnik.com

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Summary of Contents for TOX PRESSOTECHNIK CEP400T

  • Page 1 User manual Process monitoring CEP400T ® PRESSOTECHNIK GmbH & Co. KG Riedstrasse 4 D-88250 Weingarten www.tox-pressotechnik.com...
  • Page 2 TOX_Manual_Process-monitoring-unit_CEP400T_en...

  • Page 3: Table Of Contents

    Table of contents Table of contents Important information Legal note .................... 7 Exclusion of liability .................. 7 Validity of the document................ 8 1.3.1 Content and target group ................ 8 1.3.2 Other applicable documents ...............  8 Gender note .................... 8 Displays in the document ................ 9 1.5.1 Display of warnings ..................
  • Page 4 Table of contents Technical data Mechanical specifications .................  23 Dimensions .................... 24 4.2.1 Dimensions of installation housing............ 24 4.2.2 Hole pattern of installation housing (rear view) .........  25 4.2.3 Dimensions of wall/table housing..............  26 Power supply.....................  26 Hardware configuration ................ 27 Connections ....................
  • Page 5 Table of contents Operation Monitoring operation .................  55 Software Function of the Software ................ 57 Software interface .................. 57 Control elements .................. 58 8.3.1 Function buttons.................. 58 8.3.2 Checkboxes .................... 58 8.3.3 Input field.................... 59 8.3.4 Dialog keyboard .................. 59 8.3.5 Icons......................
  • Page 6 Table of contents Maintenance table Repairs 11.1 Repair work .....................  111 Disassembly and Disposal 12.1 Safety requirements for disassembly ............ 113 12.2 Disassembly....................  113 12.3 Disposal .................... 113 Appendices 13.1 Declaration of conformity ................  115 13.2 UL certificate ...................  118 Index TOX_Manual_Process-monitoring-unit_CEP400T_en...

  • Page 7: Important Information

    Important information 1 Important information 1.1 Legal note All rights reserved. Operating instructions, manuals, technical descriptions and software pub- ® ® lished by TOX  PRESSOTECHNIK GmbH & Co. KG ("TOX  PRES- SOTECHNIK") are copyright and must not be reproduced, distributed and/ or otherwise processed or edited (e.g.

  • Page 8: Validity Of The Document

    Important information 1.3 Validity of the document 1.3.1 Content and target group This manual contains information and instructions for the safe operation and safe maintenance or servicing of the product. Ÿ All information in this manual is up to date at the time of print. ®...

  • Page 9: Displays In The Document

    Important information 1.5 Displays in the document 1.5.1 Display of warnings Warning signs indicate potential dangers and describe protective mea- sures. Warning signs precede the instructions for which they are applicable. Warning signs concerning personal injuries DANGER Identifies an immediate danger! Death or severe injuries will occur if appropriate safety measures are not taken.

  • Page 10: Display Of General Notes

    Important information 1.5.2 Display of general notes General notes show information on the product or the described action steps. Identifies important information and tips for users. 1.5.3 Highlighting of texts and images The highlighting of texts facilitates orientation in the document. ü...

  • Page 11: Contact And Source Of Supply

    Important information 1.6 Contact and source of supply ® Only use original spare parts or spare parts approved by TOX  PRES- SOTECHNIK. ®  PRESSOTECHNIK GmbH & Co. KG Riedstraße 4 D - 88250 Weingarten Tel. +49 (0) 751/5007-333 E-Mail: info@tox-de.com For additional information and forms see www.tox-pressotechnik.com.
  • Page 12 Important information TOX_Manual_Process-monitoring-unit_CEP400T_en...

  • Page 13: Safety

    Safety 2 Safety 2.1 Basic safety requirements The product is state of the art. However, operation of the product may in- volve danger to life and limb for the user or third parties or damage to the plant and other property. For this reason the following basic safety requirements will apply: Ÿ...

  • Page 14: Selection And Qualifications Of Personnel

    Safety Ÿ Take action to ensure safe operation and make sure that the product is maintained in a functional condition. Ÿ Only allow authorized persons access to the product. Ÿ Ensure that all personnel work with awareness of safety and potential dangers with reference to the information in the operating manual.

  • Page 15: Fundamental Hazard Potential

    Safety 2.3 Fundamental hazard potential Fundamental hazard potentials exist. The specified examples draw atten- tion to known hazardous situations, but are not complete and do not in any way provide safety and risk awareness action in all situations. 2.3.1 Electrical hazards Attention should be paid to electrical hazards particularly inside the compo- nents in the area of all assemblies of the control system and motors of the installation.
  • Page 16 Safety TOX_Manual_Process-monitoring-unit_CEP400T_en...

  • Page 17: About This Product

    About this product 3 About this product 3.1 Warranty Warranty and liability are based on the contractually specified conditions. Unless specified otherwise: ® The TOX  PRESSOTECHNIK GmbH & Co. KG excludes any warranty or liability claims in the event of defects or damage if these are attributable to one or more of the following causes: Ÿ...

  • Page 18: Product Identification

    About this product 3.2 Product Identification 3.2.1 Position and content of the type plate The type plate can be found on the back of the device. Designation on the type plate Meaning Type Product designation ID No Material number Serial number Tab. 1 Type plate Type code structure...

  • Page 19: Function Description

    About this product 3.3 Function description 3.3.1 Process monitoring The process monitoring system compares the maximum force during a clinching process with the target values that are set in the device. Depend- ing on the result of the measurement, a good/bad message is issued both on the internal display as well as the external interfaces provided.

  • Page 20: Test Of The Final Position Of The Closed Tool

    About this product Changes in a process, e.g. clinching process, results in deviations in the press force. If the measured force exceeds or drops below the fixed limit values, the process is stopped by the monitoring system. To ensure that the process stops at "natural"...

  • Page 21: Networking Via Ethernet (Option)

    About this product 3.3.5 Networking via Ethernet (Option) Transfer of measuring data to the PC – Ethernet The PC used for data acquisition can communicate with several CEP 400T devices via the Ethernet interface. The IP address of the individual devices can be configured (see Change the IP address, Page 89).
  • Page 22 About this product TOX_Manual_Process-monitoring-unit_CEP400T_en...

  • Page 23: Technical Data

    Technical data 4 Technical data 4.1 Mechanical specifications Description Value Steel panel installation housing Zinc-coated Dimensions (W x H x D) 168 x 146 x 46 mm Installation aperture (W x H) 173 x 148 mm Display front panel (W x H) 210 x 185 mm Plastic front panel EM-immune, conductive...

  • Page 24: Dimensions

    Technical data 4.2 Dimensions 4.2.1 Dimensions of installation housing 77.50 123.50 Fig. 2 Dimensions of installation housing TOX_Manual_Process-monitoring-unit_CEP400T_en...

  • Page 25: Hole Pattern Of Installation Housing (Rear View)

    Technical data 4.2.2 Hole pattern of installation housing (rear view) front view mounting cutout 175 X 150 mm Fig. 3 Hole pattern of installation housing (rear view) TOX_Manual_Process-monitoring-unit_CEP400T_en...

  • Page 26: Dimensions Of Wall/Table Housing

    Technical data 4.2.3 Dimensions of wall/table housing Fig. 4 Dimensions of wall/table housing 4.3 Power supply Description Value Input voltage 24 V/DC, +/- 25% (incl. 10% residual ripple) Current consumption ≤ 1 A Wall housing 24 V DC (M12 connector strip) Pin assignment installation housing voltage Type...

  • Page 27: Hardware Configuration

    Technical data 4.4 Hardware configuration Description Value Processor ARM9 processor, frequency 200 MHz, passively cooled 1 x 256 MB CompactFlash (can be ex- panded to 4 GB) 2 MB boot flash 64 MB SDRAM Data storage 1024 kB RAM, remanent Real-time clock / accuracy At 25°C: ≤...

  • Page 28: Connections

    Technical data 4.5 Connections Description Value Digital inputs Digital outputs CAN interface Ethernet interface Combined RS232/485 interface RJ45 USB interfaces 2.0 host USB device CF memory card 4.5.1 Digital inputs Description Value Input voltage Rated voltage: 24 V (permissible range: - 30 to + 30 V) Input current At rated voltage (24 V): 6.1 mA Delay time of standard inputs...
  • Page 29 Technical data Standard CEP CEP 200 IO (Op- 400T tion, see Net- working via Ether- net (Option), Page Program bit 0 Measure Program bit 1 Reserve Program bit 2 Test plan selection bit 1 Program bit 3 Test plan selection bit 2 Program strobe Test plan selection...
  • Page 30 Technical data On devices with field bus interface, the outputs are written on both the digi- tal outputs and the field bus outputs. Whether the inputs are read on the digital inputs or on the field bus inputs is selected in menu '''Additional \Communication parameters\Field bus parameters'''.

  • Page 31: Connections

    Technical data Pin, D-SUB 25 Color code Standard CEP CEP 200 IO 400T (Option, see Networking via Ethernet (Option), Page *White-yellow Offset external Test plan se- lection cycle White-grey Start measure- Error reset ment White-pink Start measure- Reserve ment channel 2 (only 2-chan- nel device) White-red...
  • Page 32 Technical data NOTE Avoid reversing current Reversing current at the outputs may damage the output drivers. On devices with field bus interface, the outputs are written on both the digi- tal outputs and the field bus outputs. Whether the inputs are read on the digital inputs or on the field bus inputs is selected in menu ''Additional\Com- munication parameters/\Field bus parameters''.
  • Page 33 Technical data Fig. 6 Connection example of digital inputs / outputs TOX_Manual_Process-monitoring-unit_CEP400T_en...
  • Page 34 Technical data Wall-mounted housing: digital outputs Q0-Q7 (25-pin D-sub female connector) Pin, D-SUB 25 Color code Standard CEP CEP 200 IO 400T (Option, see Networking via Ethernet (Option), Page Black Yellow-brown Channel 2 OK Delivery cycle (only 2-chan- nel device) Violet Channel 2 Ready for...
  • Page 35 Technical data Description Value Min. Type Max. of Output voltage +/- 3 V +/- 8 V +/- 15 V Input voltage +/- 3 V +/- 8 V +/- 30 V Output current — — +/- 10 mA Input resistance 3 kΩ 5 kΩ 7 kΩ Mounting version: V-Bus RS 485 Description Value Transmission speed...
  • Page 36 Technical data NOTE Service-Pins All Service-Pins are only provided for factory alignment and must not be connected by the user Description Value Number of channels 2 x host (full-speed) 1 x device (high-speed) USB 2.0 According to USB device specification, USB 2.0 compatible, type A and B Connection to high-powered hub/host Max.
  • Page 37 Technical data Description Value Connector RJ45 (modular connector) LED status indicator Yellow: active Green: link Mounting version: CAN Description Value Transmission speed Cable length up to 15 m: max. 1 MBit Cable length up to 50 m: max. 500 kBit Cable length up to 150 m: max.

  • Page 38: Environmental Conditions

    Technical data 4.6 Environmental conditions Description Value Temperature Operation 0 to + 45 °C Storage - 25 to + 70 °C Relative humidity without condensation 5 to 90% (acc. to RH2) Vibrations according to IEC 68-2-6 15 to 57 Hz, amplitude 0.0375 mm, occa- sionally 0.075 mm 57 to 150 Hz, acceleration.

  • Page 39: Sensor Analog Standard Signals

    Technical data 4.8 Sensor Analog Standard Signals Here a force sensor is connected that sends out a 0-10 V signal. The input is selected in menu ''Configuration''(see Chap. 8.4.2 Configuration, Page 67). Description Value Nominal force or nominal distance Adjustable via the menu A/D converter 12 bit ≙...

  • Page 40: Dms Signals

    Technical data 4.11 DMS signals Force measuring via DMS force transducer. The input is selected in menu ''Configuration\Force sensor configuration''(see Configuring the force sen- sor, Page 69). Description Value Nominal force adjustable see Setting Nominal Force / Nominal Dis- Nominal stroke tance Parameters.

  • Page 41: Pin Assignment Dms Force Transducer

    Start measurement = 1: analog output 1 = >9 V Start measurement = 0: analog output 1: = +0 V 4.11.2 Pin assignment DMS force transducer Only hardware model CEP400T.2X (with DMS subprint) DMS signal Measuring sig- nal DMS +...

  • Page 42: Wall-Mounted Housing: Pin Assignment Of Force Transducer

    Technical data 4.11.3 Wall-mounted housing: pin assignment of force transducer A 17-pin plug is available for each of 4 channels. Signal name Type Notes Input/Out- E+ K1 Supply DMS V+, channel 1 / 5 / 9 E+ K3 Supply DMS V+, channel 3 / 7 / 11 E-K1 Supply DMS V-, channel 1 / 5 / 9 S+ K1...

  • Page 43: Profibus Interface

    Technical data 4.12 Profibus interface According to ISO/DIS 11898, isolated Description Value Transmission speed Cable length up to 100 m: max. 12000 kBit Cable length up to 200 m: max. 1500 kBit Cable length up to 400 m: max. 500 kBit Cable length up to 1000 m: max.

  • Page 44: Fieldbus Interface

    Technical data The output voltage from pin 6 for termination with a terminating resistor is + 5 V. 4.13 Fieldbus interface Inputs I0- Designation Field bus Field bus byte Start measurement Error reset Offset external Program selection strobe Start measurement channel 2 (only 2-channel device) Reserve Reserve...
  • Page 45 Technical data Outputs Designation Field bus Field bus Q0-Q31 byte Q 18 Channel 6 OK Q 19 Channel 6 NOK Q 20 Channel 7 OK Q 21 Channel 7 NOK Q 22 Channel 8 OK Q 23 Channel 8 NOK Q 24 Channel 9 OK Q 25...

  • Page 46: Pulse Diagrams

    Technical data Status Designation Measure active 4.14 Pulse diagrams 4.14.1 Measuring mode This description applies to versions without warning limit monitoring and number of pieces monitoring. Signal name Type: Designation Input "I" / Output "O" Part is OK (OK) Part is not OK (NOK) Measure active Ready for measurement (ready) Start measurement...

  • Page 47: Measuring Mode

    Technical data After it has been switched on, the device signals that it is ready for measure- ment by setting the >Ready> signal. When closing the press the signal <Start measurement> is set. The OK/NOK signal is reset. The <Measurement in progress> signal is set. When the conditions for triggering the return stroke have been met and the minimum time has been reached (must be integrated in the overriding con- trol), the 'Start' signal is reset.
  • Page 48 Technical data When the conditions for triggering the return stroke have been met and the minimum time has been reached (must be integrated in the overriding con- trol), the 'Start' signal is reset. The measurement is evaluated when the <S- tart>...
  • Page 49 Technical data and evaluated. The reading in of the test plan selection bits is confirmed by setting the acknowledgment signal. After the acknowledgment the system controller resets the timing signal. Selection of a test plan 0-63 BIT 0 (I1) BIT 1 (I2) BIT 2 (I3) BIT 3 (I4) Cycle (I5)

  • Page 50: Offset Adjustment Via Plc Interface Force Transducer Channel 1 + 2

    Technical data 4.14.3 Offset adjustment via PLC interface force transducer channel 1 An offset adjustment for all channels can be started via the PLC interface. The handshake to start the offset adjustment via the PLC happens analog to writing a test number. Signal name Type: Designation...

  • Page 51: Transport And Storage

    Transport and storage 5 Transport and storage 5.1 Temporary storages Ÿ Use original packaging. Ÿ Make sure that all electrical connections are covered to prevent dust ingress. Ÿ Protect the display against sharp-edged objects e.g. due to cardboard or hard foam. Ÿ...
  • Page 52 Transport and storage TOX_Manual_Process-monitoring-unit_CEP400T_en...

  • Page 53: Commissioning

    Commissioning 6 Commissioning 6.1 Preparing System 1. Check installation and mounting. 2. Connect required lines and devices, e.g. sensors and actuators. 3. Connect supply voltage. 4. Make sure that the correct supply voltage is connected. 6.2 Starting system ü System is prepared. Chap. 6.1 Preparing System, Page è...
  • Page 54 Commissioning TOX_Manual_Process-monitoring-unit_CEP400T_en...

  • Page 55: Operation

    Operation 7 Operation 7.1 Monitoring operation No operating steps are necessary during ongoing operation. The operating procedure must be monitored constantly in order to detect faults in time. TOX_Manual_Process-monitoring-unit_CEP400T_en...
  • Page 56 Operation TOX_Manual_Process-monitoring-unit_CEP400T_en...

  • Page 57: Software

    Software 8 Software 8.1 Function of the Software The software fulfils the following functions: Ÿ Clear representation of the operating parameters for operation monitor- Ÿ Displaying of fault messages and warnings Ÿ Configuration of the operating parameters by setting individual operat- ing parameters Ÿ...

  • Page 58: Control Elements

    Software 8.3 Control elements 8.3.1 Function buttons Fig. 12 Function buttons Display/control panel Function Button Arrow left Button Arrow right Button red Output is deactivated. Button green Output is activated. Call up "Configuration" menu Opens the "Configuration" menu Call up "Firmware version" Opens the "Firmware version"...

  • Page 59: Input Field

    Software 8.3.3 Input field Fig. 14 Input field The input field has two functions. Ÿ The input field displays the value currently entered. Ÿ Values can be entered or changed in an input field. This function is de- pendent on the user level and is not normally available for all user lev- els.
  • Page 60 Software Fig. 16 Alphanumeric keyboard It is possible to switch between three modes with the alphanumeric key- board: Ÿ Permanent uppercase Ÿ Permanent lowercase Ÿ Numbers and special characters Activate permanent uppercase è Keep pressing the Shift button until the keyboard displays uppercase letters.

  • Page 61: Icons

    Software 8.3.5 Icons Display/control panel Function Menu The Configuration menu opens. Error reset Resets an error. This button only appears in the event of an error. Firmware version Reads the firmware version. Click on this button to read more information. Measure OK The last measurement was OK.

  • Page 62: Main Menus

    Software 8.4 Main menus 8.4.1 Select process / Enter process name In menu ''Processes -> Select process \ Enter process name'' process num- bers and processes can be selected. Fig. 17 Menu ''Processes -> Select process \ Enter process name'' Selecting Processes Selection by entering a Value ü...
  • Page 63 Software Selection by Function Buttons ü The user is logged in with a suitable user level. The necessary write permissions are available. è Select process by tapping the buttons. Assigning Process Name A name can be assigned for each process. ü...
  • Page 64 Software ü The user is logged in with a suitable user level. The necessary write permissions are available. 1. Tap the Minor Max input field under the channel whose value is to be changed. The numerical keyboard opens. 2. Enter the value and confirm with the ↲ button. Copying the process In the ''Select process ->...
  • Page 65 Software Copying the process In the ''Select process -> Enter process name \ Copy proces \ Copy process'' menu the min/max limits can be copied from a source process to several target processes. Fig. 19 Menu ''Copy process'' ü The user is logged in with a suitable user level. The necessary write permissions are available.
  • Page 66 Software Saving / restoring parameters In the ''Select process -> Enter process name \ Copy process -> Save \ Re- store process'' menu the process parameters can be copied to a USB stick or read in from a USB stick. Fig. 20 "Saving / restoring parameters"...

  • Page 67: Configuration

    Software Load parameters from USB stick ü The user is logged in with a suitable user level. The necessary write permissions are available. ü USB stick is inserted. è NOTE! Data loss! The old parameters in the target process are over- written by copying. ...
  • Page 68 Software Naming the channel ü The user is logged in with a suitable user level. The necessary write permissions are available. 1. Tap on the Naming input field. The alphanumeric keyboard opens. 2. Enter the channel (max. 40 characters) and confirm with ↲. Setting warning limit and measuring cycles With these settings the values are preset globally for all processes.
  • Page 69 Software Setting measuring cycles soll Warning limit % warn 100% warn soll warn soll Warning limit % warn 100% When the warning limit is activated the warning limit counter is raised by value '1' after every violation of the lower and upper warning limit. As soon as the counter reaches the value set in menu item Measuring cycles the signal 'Warning limit reached' is set for the relevant channel.
  • Page 70 Software Force sensor without DMS subprint card Button, input/control panel Function Active Activatingx or deactivatingo the selected channel. Deactivated channels are not evaluated and not displayed in the measurement menu. Nominal Force The nominal force of the force transducer corresponds to the force at a maximum measuring signal.
  • Page 71 Software Force sensor with DMS subprint card Button, input/control panel Function Active Activatingx or deactivatingo the selected channel. Deactivated channels are not evaluated and not displayed in the measurement menu. Nominal Force The nominal force of the force transducer corresponds to the force at a maximum measuring signal.
  • Page 72 Software Button, input/control panel Function Calibrating The force sensor calibration menu opens. Offset adjustment Read in the current measuring signal as offset of the force sensor. Setting the nominal force of the force sensor ü The user is logged in with a suitable user level. The necessary write permissions are available.
  • Page 73 Software Adjustment via direct Value Input ü The user is logged in with a suitable user level. The necessary write permissions are available. ü The ''Configuration -> Force sensor configuration '' menu is opened. ü Sensor is load-free during the offset adjustment. 1.
  • Page 74 Software Setting the force sensor filter By setting a filter value the higher frequency deviations of the measuring signal can be filtered out. ü The user is logged in with a suitable user level. The necessary write permissions are available. ü...
  • Page 75 Software Fig. 22 ''Enter Configuration -> Configuration of force sensor\Nominal force'' Button, input/control panel Function Signal Force Force 1 Teach 1 Measuring value 1 Is faded in when Teach 1is tapped. Dis- play/Input field of measured value. Force 2 Teach 2 Measuring value 2 Is faded in when Teach 2is tapped.
  • Page 76 Software ü The user is logged in with a suitable user level. The necessary write permissions are available. ü The ''Enter the Configuration -> Force sensor configuration\Nominal force'' menu is opened. 1. Move to the first point, e.g. press opened. 2.
  • Page 77 Software By tapping the text fields Measuring value 1 or Measuring value 2 the values of the measured electrical signals can also be changed before tapping the Accept calibration button. This should, however, only be made when the allocation of the electrical signal for force is known.
  • Page 78 Software Data In menu ''Configuration -> Data\Final values'' the recorded final values can become datasets. After each measurement, a final value dataset is saved. Fig. 23 Menu ''Configuration \ Data\Final values'' Button, input/display field Function Number of the measurement. 1000 final values are stored in a circular buffer.

  • Page 79: Lot Size

    Software Button, input/display field Function Arrow keys right/left Display the next or previous channels Delete Delete values Exit Changes to the higher menu 8.4.3 Lot size Access to three counters is opened via the Lot size button: Ÿ Job counter: Number of OK parts and the total number of parts for a running job.
  • Page 80 Software Field Meaning Main menu OK The counter reading is displayed in the main menu when the checkbox is acti- vated. Main menu total The counter reading is displayed in the main menu when the checkbox is acti- vated. Message at OK The number of the OK parts reached at which a stored yellow message is issued on the display.
  • Page 81 Software Reset ''Switch-off at OK'' counter 1. When the limit value in input field ''Switch-off at OK''has been reached: 2. Reset the counter by tapping on the Reset button. 3. Start process again. Job counter - Switch-off at total A limit value can be entered in the input field Switch-off at total. As soon as the counter value reaches the value, a warning message is issued.
  • Page 82 Software Shift counter In menu ''Lot size \ Shift counter'' the respective counter readings for the current job are displayed. Fig. 25 Menu ''Lot size \ Shift counter'' Field Meaning Counter value OK Number of OK parts of the current shift Total counter value Total number of parts of the current shift Reset...
  • Page 83 Software Field Meaning Switch-off at total The number of the total parts reached at which the working process is ended and a stored red message is issued on the display. Accept The settings are applied. The window will close. Shift counter - Switch-off at OK A limit value can be entered in the input field Switch-off at OK.
  • Page 84 Software ü The user is logged in with a suitable user level. The necessary write permissions are available. ü Menu ''Lot size\Shift counter'' is open 1. Tap on the Switch-off at total input field. The numerical keyboard opens. 2. Enter the limit value and confirm with ↲. Value 0 deactivates the function.
  • Page 85 Software Field Meaning Total counter value Total number of parts (OK and NOK) that were produced with this tool. Reset Reset of counter Total counter reading Main menu total The counter reading is displayed in the main menu when the checkbox is acti- vated.

  • Page 86: Supplemnt

    Software 8.4.4 Supplemnt The access is opened via the Supplement button: Ÿ User administration: Administration of the access levels / the password Ÿ Language: Change language Ÿ Communication parameters: PC-interface (Field bus address) Ÿ Inputs/outputs: Actual state of digital inputs/outputs Ÿ...
  • Page 87 Software Log in user ü Menu ''Supplement\User administration'' is open. 1. Tap on the Login button. The alphanumeric keyboard opens. 2. Enter the password of the authorization level and confirm with ↲. If the password was entered correctly, the selected authorization level is active.
  • Page 88 Software ü Menu ''Supplement\User administration'' is open 1. Tap the Change password button. A dialog window opens with the request to enter the current pass- word. The alphanumeric keyboard opens. 2. Enter the current password and confirm with ↲. A dialog window opens with the request to enter the new password. The alphanumeric keyboard opens.
  • Page 89 Software ü The user is logged in with a suitable user level. The necessary write permissions are available. è Tap on the desired language to select it. The selected language will be available immediately Configure communication parameters In the ''Supplement / Communication parameters'' menu the user can: Ÿ...
  • Page 90 Software Field bus parameters Depending in the type of field bus (e.g. Profinet, DeviceNet, etc.) this pic- ture can deviate slightly and be supplemented by specific field bus parame- ters. Button, input/control panel Function Read inputs to Profibus Activate or deactivate the selected func- tion.
  • Page 91 Software Selection by Function Buttons ü The user is logged in with a suitable user level. The necessary write permissions are available. 1. Select the Profibus address by tapping the ⇒ or ⇐ buttons. 2. Restart the device. Enable the remote access ®...
  • Page 92 Software The function of an input or output is described in plain text. Activating or deactivating output ü The user is logged in with a suitable user level. The necessary write permissions are available. ü Menu ''Supplement -> In-Outputs | Internal digital I/O'' is opened. è...
  • Page 93 Software The function of an input or output is described in plain text. Activating or deactivating output ü The user is logged in with a suitable user level. The necessary write permissions are available. ü Menu ''Supplement -> In-Outputs | Field bus I/O'' is opened. è...
  • Page 94 Software ü The user is logged in with a suitable user level. The necessary write permissions are available. ü The ''Supplement -> Date/Time'' menu is opened. 1. Tap on the Time or the Date input fields. The numerical keyboard opens. 2.

  • Page 95: Valuation Options

    Software 8.4.5 Valuation options If an acknowledgement type (acknowledgement external or per display) was selected, a NOK measurement must be acknowledged before the pressing monitor is ready to measure again. Fig. 28 ''Configuration \ NIO options'' menu Button Function External NOK acknowledgement The NOK message must always be ac- knowledged via an external signal.
  • Page 96 Software Activate external NOK acknowledgement ü The user is logged in with a suitable user level. The necessary write permissions are available. 1. Tap on external NOK acknowledgement checkbox to activate exter- nal acknowledgement. 2. Tap on the Accept button to save the values. Activating NOK acknowledgement per display ü...

  • Page 97: Messages

    Software 8.4.6 Messages The information and status bar displays messages as soon as a warning or error occurs: Ÿ Yellow background: Warning message Ÿ Red background: Error message: The following messages are displayed in the meaurement menu: Ÿ OK job counter limit reached Ÿ...
  • Page 98 Software TOX_Manual_Process-monitoring-unit_CEP400T_en...

  • Page 99: Troubleshooting

    Troubleshooting 9 Troubleshooting 9.1 Detecting faults Faults are displayed as alarms. Depending on the type of fault, the alarms are displayed as errors or warnings. Alarm Display Meaning Type Warning Text with a yellow background in the measurement menu of the device. Fault Text with a red background in the The next measurement is dis-...

  • Page 100: Analyzing Nok Situations

    Troubleshooting 9.1.2 Analyzing NOK situations Pressing force control by force sensor Stroke (punch travel) Control dimension ‘X‘ monitoring by precision limit caliper Error source Meaning Measuring point OK (measuring point is within the window) Press force too high (Display: Error code <MAX>) Press force too low (Display: Error code <MIN>) No measurement (No change to display;...

  • Page 101: Error Messages

    Troubleshooting 9.1.3 Error messages TOX_Manual_Process-monitoring-unit_CEP400T_en...
  • Page 102 Troubleshooting Fault Cause Analysis Measure Press force too Sheets too Generally affects all Measure sheet thick- high Display thick points nesses and compare error code with tool passport. <MAX>) Error following batch Use specified sheet change thicknesses. Tolerance when in- If the sheet thicknesses creasing individual are within the permissi-...
  • Page 103 Troubleshooting Fault Cause Analysis Measure Press force too Sheets too thin Generally affects all Measure sheet thick- small Display points nesses and compare ® error code with TOX - tool pass- <MIN> port. Error following batch Use specified sheet change thicknesses.
  • Page 104 Troubleshooting Fault Cause Analysis Measure Number of Tool lifetime Status signal Number of Check tool for wear and pieces has been pieces reached is set replace if necessary; re- reached Error reached set the lifetime counter. 'Counter value reached' Warning limit The preset Status signal Warning Check tool for wear and...

  • Page 105: Maintenance

    Maintenance 10 Maintenance 10.1 Maintenance and repair The recommended time intervals for inspection work and maintenance work must be observed. ® The correct and proper repair of the TOX  PRESSOTECHNIK product can only be assured by appropriately trained specialists. The operating com- pany or the personnel in charge of the repair must ensure that the repair personnel are properly trained in the repair of the product.

  • Page 106: Safety During Maintenance

    Maintenance 10.2 Safety during maintenance The following applies: Ÿ Observe maintenance intervals if present and stipulated. Ÿ Maintenance intervals may vary from the stipulated maintenance inter- vals. The maintenance intervals may have to be verified with the manufac- turer if necessary. Ÿ...

  • Page 107: Battery Change

    Maintenance 10.3 Battery change ®  PRESSOTECHNIK recommends a battery change after 2 years at the latest. ü Device is de-energized. ü Person is electrostatically discharged. ü Electrically non conductive tool for removing the battery. 1. Remove the cover of the lithium battery 2.
  • Page 108 Maintenance TOX_Manual_Process-monitoring-unit_CEP400T_en...
  • Page 109 Maintenance table Maintenance table The specified intervals are only approximate values. Depending on the area of application, the actual values may differ from the guide values. The ac- tual intervals can be found in the system control. Maintenance cycle Additional information 2 years 10.3 Battery change...
  • Page 110 Maintenance table TOX_Manual_Process-monitoring-unit_CEP400T_en...

  • Page 111: Repairs

    Repairs 11 Repairs 11.1 Repair work No repair work is necessary. TOX_Manual_Process-monitoring-unit_CEP400T_en...
  • Page 112 Repairs TOX_Manual_Process-monitoring-unit_CEP400T_en...

  • Page 113: Disassembly And Disposal

    Disassembly and Disposal 12 Disassembly and Disposal 12.1 Safety requirements for disassembly è Have the disassembly carried out by qualified personnel. 12.2 Disassembly 1. Shut down system or component. 2. Disconnect system or component from the supply voltage. 3. Remove all connected sensors, actuators or components. 4.
  • Page 114 Disassembly and Disposal TOX_Manual_Process-monitoring-unit_CEP400T_en...

  • Page 115: Appendices

    Appendices 13 Appendices 13.1 Declaration of conformity TOX_Manual_Process-monitoring-unit_CEP400T_en...
  • Page 116 Appendices TOX_Manual_Process-monitoring-unit_CEP400T_en...

  • Page 118: Ul Certificate

    Appendices 13.2 UL certificate TOX_Manual_Process-monitoring-unit_CEP400T_en...
  • Page 119 UL Marks as denoted in the Procedure (located in the FUS Documentation of the report). List of all manufacturing locations (please contact us if any are missing): Manufacturing TOX PRESSOTECHNIK GMBH & CO. KG Facility(ies): Riedstraße 4 88250 Weingarten Germany Contact Name: Eric Seiferth...
  • Page 120 Email: Marks (as needed) may be obtained from: Information on the UL Marks, including our new Enhanced UL Certification Marks can be found on the UL website at https://markshub.ul.com Within Canada, there are federal and local statutes and regulations, such as the Consumer Packaging and Labeling Act, requiring the use of bilingual product markings on products intended for the Canadian market.

  • Page 121: Index

    Index Index Symbols Menu Date Supplement.......... 86 Set ............ 93 Declaration of conformity...... 115 description Function ............  19 Adjustment Device name Force sensor .......... 72 Change .............  94 Analyzing Dialog NOK situations........ 100 Keyboard .......... 59 Digital inputs .......... 28 Digital outputs....
  • Page 122 Index Faults Icons ..............  61 Detect ............ 99 Identification Field bus parameters Product .............  18 Change .............  90 Images Force measurement ........ 19 Highlighting .......... 10 Force monitoring ...........  19 Important information ........ 7 Force sensor information Adjust offset .......... 72 Important.............
  • Page 123 Index Main menus ...........  62 name Maintenance .......... 105 Enter process.......... 62 Safety............ 106 Process .............  62 Measurement menu ........ 97 Network server program ........  21 Measures Networking Organizational...........  13 Ethernet ............  21 measuring cycles Nominal load Setting............ 68 Force sensor .......... 72 Measuring sensor Note Supply voltage ..........
  • Page 124 Index Qualifications .......... 14 Safety ............ 13 Maintenance ...........  106 safety requirements Basic ............ 13 Remote access.......... 91 Operating company ........ 13 Enable............ 91 Screw sensor with standard signal output .. 39 Repair Select Dispatch ............  51 Process .............  62 Repairs ..........
  • Page 125 Index Target group ............  8 warning limit Technical data .......... 23 Setting............ 68 Connections.......... 28 Warning signs.......... 9 Digital inputs .......... 28 Warranty ............ 17 Digital outputs .....  31, 32, 34, 35, 36, 37 Dimensions ........ 24, 25, 26 DMS signals.......... 40 Electromagnetic compatibility ....
  • Page 126 Index TOX_Manual_Process-monitoring-unit_CEP400T_en...

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