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Summary of Contents for Thunder Laser MARS-160
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THUNDER LASER MARS-160 THUNDER LASER SYSTEMS Installation and operation manual MARS-160 www.thunderlaser.com tech@thunderlaser.com April 15, 2015 www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
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THUNDER LASER MARS-160 Introduction This manual has been designated as the thunder laser systems, laser cutting machine installation and user guide;The manual is divided into five chapters, Including general information instructions, safety instructions, the key components of every laser cutting systems and the installation steps, operation instructions and maintenance instructions from THUNDERLASER Company.
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5.5 Change Cooling Water for The Water Chiller ................70 5.6 Maintenance Plan ........................71 5.7 Troubleshooting .......................... 72 Chapter 6 The Characteristics of Thunder Laser ................73 6.1 Laser Heads for application ......................74 www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com...
Caution: In this area pay attention to the possible dangers of the laser beam. Tips : Note or information on individual components of the device that simplify the use or make it more understandable. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
THUNDER LASER MARS-160 1.2 Designated The THUNDER LASER MARS-160 is used for engraving and cutting of signs, stamps and suchlike. A wide variety of materials such as rubber, acrylic, coated metal, tin, special steel, anodized aluminum, cork, cardboard, glass, leather, marble, several plastics and wood can be processed on the laser.
Adjustable from 2 - 95% (typically 12-95%) Interface Hardware USB: connect to PC and U-disk Ethernet: connect to PC Interface Software RDWorksV8 Operating Modes Optimized raster, vector, and combined mode Buffer Memory 128 MB Standards www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
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+15° C to +25° C / 59° F to 77° F Humidity 40% to max. 70%, not condensing Laser Safety Laser class CDRH Laser Safety Laser Class 4(H) CE compliant, FDA approved www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
It is recommended to enter data such as serial number and year of manufacture into the manufacturer's label below so that you always have this data handy if you have problems with your device or require spare parts. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
7. Preparation, retooling, change of work piece, maintenance and repair activities must www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
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8. It is forbidden to perform unauthorized modifications and changes to the machine. It is emphasized, that any unauthorized modifications to the machine are not permitted for safety reasons. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
2.2 Laser Safety Information 1. To assess the potential dangers laser systems pose, they are classified into 1 safety classes, thunder laser MARS-160 is a device of class 1. This is guaranteed by the protective housing and the safety installations.
MARS-160 2.3 Safety Precautions when Operating the Device In your thunder laser MARS-160, a closed safety system is integrated which immediately switches off the power to the laser tube when the protection cover is opened. Consequently an incomplete engraving can occur if the cover is opened during operation.
The warning and information labels are attached in such positions of the device that could represent a source of danger during set-up and operation. Therefore, follow the information on the labels. If labels are lost or damaged, they must be replaced immediately. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
Chapter 3 Process of Installing 3.1 Unpacking You receive your THUNDER LASER MARS-160 packed in a wooden box, which contains the laser machine and additional accessories. The following steps give you an overview of the unpacking and assembly of the laser. Please follow these steps carefully.
5. Try to place a working table or a place to put things next to it. This shall avoid, that the machine is misused as a table. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
Take out the nylon cable ties around the honey comb plate and X axis. Remove the transparent bag out of the first mirror mounts, the second mirror mounts, the first mirror mounts. Like below: www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
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Like below 4. After you carried the machine into room, please re-fix the foot with the four screws. How to fix the feet of machine. please refer to below shown: www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
To guarantee do not catch file and too much smoke during the engraving and the cutting. The device must be connecting with the laser to make sure the laser is safe during the work. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
Under no circumstances switch on the device if the voltages do not correspond. Tips : The main fuses are located inside the connection socket and are accessible from the exterior. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
3.8.2 Connecting the Computer Connecting the Computer and the machine by using the USB cable. Like below: Connecting the Computer and the machine by using the Ethernet cable. Like below: www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
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Also follow the operation and maintenance instructions in the Operation Manual of the exhaust system. The input voltage must correspond (AC 220 V/50 Hz or AC 110 V/60 Hz) – see information label beside the connection socket. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
First of all, Install a air blowing mouth (copper) to the air system, then connect the hoses (white side) to the mouth, the other side to the machine. After that, please connect the power cable (of the air system) to the machine. Like below: www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
“OUTLET”, the other side of the pipe connect to the machine where marked as “Water IN”. ② The other pipe, please connect to “INLET” of water chiller and “Water OUT” of machine. Like below: www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
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Get through the water chiller or the water pump, and turn on the main power. Check the water chiller or pump to work(If normally work, the green light will light or water will flow from the pipe). www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
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The laser and red dot pointer comes out from the laser head, and the Auto Focus switch is installed on the laser head, too. The bottom of laser head is parallel to the bottom of the autofocus switch. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
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This USB is for connecting computer. 21. Right side door There are laser controller, driver(Hybrid Servo Drive and Micro Stepper Drive ), power supplier (both 24v DC and 36vDC), filter, the main connecting cables and www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
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This port is for connecting hoses of the air compressor. 28. Water in and water out 29. Rear door 30. Manufacture’s Label Shows important data of the machine like serial number or manufacturing date etc. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
Tips : When switching off the mains supply, all processing data is lost. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
Each of the 4 relays offers a opening and closing switch with current capacity of max. 8Amps and a power capacity of max. 1000W. Higher loads must be controlled by using a power contactor. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
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6:”Enter” button 7:”Reduce” the delay time button 8:”Increase” the delay time button 9:24V power connection 10:Working signal connection Where the TL-Timer is installed with Thunder Laser machine, please refer to the pictures as bellows: www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com...
②install the mount mouth to the 4” head ②fix the laser head ③connect the air hose, Tips : If there’s no Auto focus for your machine, then no need to deal with it. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
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3. Install HR head, like below: ①fix the head ②connect the air hose. Tips : Since HR head is sensitive for focus distance, it’s suggested to adjust the focus by manual rather than auto focus. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
Since HR head is very sensitive for focus distance, thus we’ve tested and made a special focus tool (with a best distance) for each HR head, like below: ①Working Table ②Material ③The Best Focus Distance ④Focus Tool www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
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2. Set a correct focus distance, please refer to pic 2 3. Select “Auto focus” on display panel, then the table will auto focus directly, please refer to pic 3. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
Speed button: Set the speed of the current running layer, or set the direction keys’ move speed. Min-Power button: Set the min laser power of the current running layer. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
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Origin button: set the starting point for the laser head. Frame button: To track by the current file’s frame. Esc button: To stop work, or return to the last menu. Enter button: confirm your selection. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
When work is Idle or finished, all keys can be pushed, users can select a file to run, set some parameters, preview to a select file etc. But, when work is running or paused, some keys don’t respond when they are pushed. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
When “Z/U” key is pushed, the green block can move up and down to denote the changing item, then “Y+/-” keys and “X+/-” keys can be used to change the value. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
4.6.6 Z/U Key The Z/U key can be pressed when the system is idle or the work is finished. On pressing this key, it will show some entries in the following interface: www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
X axis reset Y axis reset Z axis reset U axis reset Press up and down arrow keys to move the cursor to one of the entry, then push “Enter” www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
Laser key is loosed, then the lasers will finish splashing. When the Mode item is “manual”, then pushing the Laser key one time, the enabled lasers will splash a fixed time. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
Next origin can be modified to any one of origin 1~4, so as to control the start location of next work (the premise is that the origin is enabled), but it can’t be modified to origin 0. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
Esc key to return the prior menu. 4.6.16 Language The item “Language” helps you to select a appropriate langue which is displayed on the www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
IP value and the Gateway value are changed, push “Enter” key to validate the change, or “Esc” key to invalidate the change. 4.6.18 Diagnoses If the “Diagnoses” item is pressed, the system will show as below: www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
When one is selected, the previewed graph on the screen would be enantiomorphous based on X or Y direction. This item is only used to preview the file on the screen, and it is no meaning to the machine’s movement. Caution www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
Delete: To delete the selected file in the memory; Copy to Udisk: To copy the selected file to Udisk; If the “Other” entry is pressed, the system will show as below: www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
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If the “U-disk” entry in figure 8.4-1 is pressed, the system will show as figure 8.4-3, and the operation method is all the same as figure 8.4-1. File: Read udisk Copy to memery Delete www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
When users are operating the system, or when the machine is running, some alarm information such as water protecting error maybe shows as below: Water error Enter Push “Enter” key or “Esc” key, the system will execute some relative steps. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
4. Please reset Z-axis after turn on the laser machine (watch the guiding video to learn how to reset the Z-axis, and refer to the thunder laser operation video). 5. Please don’t use the autofocus function if there’s no materials on the table.
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11. When the engraving is complete, the laser machine will give out the notification sound and the laser head will go back to the original point, and the warning light will return to the green light, then you can repeat engraving. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
“reset” button on the display, and then you have finished the device connection. Like below: www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
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7. Generate a graphic with the help of the graphics software. The graphics size must be adjusted until less than the dimensions of the work piece. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
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12. When you don’t need to use the rotary axis attachment to work, please turn the rotary axis switch off and remove it out of the working table, then reset the laser machine. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
Engraving rubber produces a considerable amount of dust and terrible gas. Therefore a well-dimensioned exhaust system and its regular maintenance are very important. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
4. Clean the cover of the laser tube. 5. You can clean the viewing window with a cotton cloth. Do not use paper towels as they could scratch the acrylic. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
12. Carefully insert the lens into the lens holder. Ensure, that the rounded side (= convex) of the lens is facing upwards. Then put the O-ring on top of the lens. 13. Carefully assemble the lens in reverse order. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
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Fixed back the focus lens, and please be (convex side of the lens is facing upwards) careful not to scratch the lens, then merge both parts together Reinstall the air pipe and auto focus interface. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
1) Mirrors must be cleaned carefully by using lens cleaning paper/lens cleaning cloth to avoid scratching the surface. 2) Do not touch the surface of the mirrors/lens after cleaning 3) The concave side of the lens must be on the bottom when installed www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
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THUNDER LASER MARS-160 How to take out the mirror#1 #2 and#3, and please just as following the picture indicated: 1. The mirror#1 2. The mirror#2 3. The mirror#3 www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
① The beam combiner must be cleaned carefully by using lens cleaning paper/lens cleaning cloth to avoid scratching the surface. ② Do not touch the surface of the beam combiner after cleaning. ③ For the beam combiner, you can clean them directly. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
THUNDER LASER MARS-160 5.3 Maintain the X/Y/Z Rails It is suggested to add lubricant oil (or Rust Preventative Grease) to the rails/screws at least every two weeks. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
If you need to know that about adjust the laser beam path of the video on YouTube released by our company and please link to the URL: http://www.youtube.com/watch?v=pw8Ro2vEEzY www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
3 days. The quality and temperature of the cooling water affects the life time of the laser tube. You need to use pure(distilled) water and control the temperature below 35℃(95℉). www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
7. The air blower must be checking every monthly, and cleaning if required. 8. The other component (as the water cooling system) must be checking every monthly, and cleaning if required. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
Step 2. Limit switch type mismatch laser controller Our Thunder laser controller support NPN-NO mechanical switch or sensor switch only. Step 3. Wiring mistake Please refer to following diagram for how to wiring the limit switch: 1.
(usually less than 1mm) material for getting a precise job. Note 3: 4” laser head is special for cutting thick material (usually more than 10mm). Usually we install a 2” standard head for our Thunder Laser system, and HR head and 4” head are optional parts, You can choose them according to your job requirement.
THUNDER LASER MARS-160 Unique accessories from THUNDERLASER For expanding more capabilities to use Thunder Laser system, you can have a try with our HR head. HR head focuses the laser beam onto a much more concentrated dot than can be practically achieved with standard optics systems, increasing the power density of the laser.
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THUNDERLASER HR Head was really superior for engraving pictures, the high-density laser spots allows you to achieve a higher-resolution( higher megapixel counts) photo engraving than standard laser head. Comparison between_HR_head_and_standard_head (download) http://www.thunderlaser.com/download/Comparison%20between_HR_head_and_standar d_head.pdf www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
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4” laser head owns a longer focal distance than 2” standard head, thus for cutting thick material, it makes the cutting edge more smooth and straight. Laser focus comparison between standard 2” head and 4” head www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
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High pressure air compressor set while working. High pressure air compressor set including two parts: high pressure air compressor and water separator. www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
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For how to connect and use the High pressure air compressor set, please refer to below lesson: http://www.thunderlaser.com/technical-support/downloads/category/others.html If you have any question, please contact with us: tech@thunderlaser.com THE END www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com Tel :(86)769 82665376...
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