Table of Contents
Summary of Contents for Axi FPS Compact Series
- Page 1 FPS Compact Instruction, Operating, & Maintenance Manual COMPACT FUEL MAINTENANCE SYSTEM REV0302COM010120 5400 Division Dr. | Fort Myers, FL 33905 239 690-9589 | Toll Free 877-425-4239 | FAX 239 690-1195 www.AXI-International.com...
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Page 3: Table Of Contents
Servicing the Primary Filter/Water Separator ........................12 Replacement Filter Chart ..............................13 Troubleshooting ................................14 Symptom Troubleshooting Guide ............................. 14 AXI International Limited Warranty ..........................15 Warranty Claim Procedure ............................... 16 Technical Assistance and Ordering ..........................17 Replacement Filter Elements ............................17 FPS Compact System Identification .......................... -
Page 4: General Overview
General Overview FPS Compact Specifications Flow Rate………………………………………………………. 1.3 GPM/80 GPH (5 LPM/302.8 LPH) 640 gallons (2,423liters) per 8-hour shift 1,920 gallons (7,268 liters) per 24 hours Primary Filter…………………………………………………… 10 or 30μ Particulate or 60μ Stainless Steel Screen with Centrifugal Water Separator Fuel Conditioner……………………………………………….. -
Page 5: System Components
System Components Control and Safety Devices • System Controller Programmable Digital Timer Memory retention during power outages Alarm Indicator Light(s) Breaker (Power On/Off switch) • Water Detection Alarm Module • Vacuum Switch • Leak Detection Float Switch Pump/Motor • DC Gear Pump Primary Filter/Water Separator •... -
Page 6: System Operation
System Operation Apply control power to unit. Place breaker for the System Controller in the “ON” position. Pump Operation Automatic Mode: Press the ‘MANUAL’ button on the System Controller until ‘AUTO’ is indicated on the display. When the timer contacts close, the pump will start and run until the scheduled timer setting has expired. -
Page 7: Primary Inspection
Primary Inspection Upon arrival, the system and accessories must be visually inspected before installation. Improper handling during shipping may cause physical or electrical problems. Immediately report or note any damages to the shipper. Checklist If the packing crate shows signs of damage inspect the system for damage. Check the entire system for damage that could indicate internal mechanical or electrical problems. -
Page 8: Installation
If the motor is running in the wrong direction, contact AXI International immediately. !WARNING! The whole system (enclosure, doors, plumbing, motor, electric sub panel) must be properly grounded for operator safety. -
Page 9: Typical Plumbing Installation (Schematically)
if the inlet port of the system is located above the lowest possible level of fuel in the tank. Additionally, a priming tee should be installed at the highest point of the suction line to enable priming of the pipelines and system. The return line(s) should be plumbed to the system’s outlet port (located on the right-hand side of the system) and enter the tank as far as possible away from the pick-up tube, close to the tank bottom. -
Page 10: Controller
To review the program press ‘TIMER’ button repeatedly to go through all 8 timers. To activate the timer program, make sure to press ‘MANUAL’ button will the display indicated you are in AUTO mode. Please call AXI International with any questions. REV0302COM010120... -
Page 11: Priming The System
Priming the System The pump supplied with the system is NOT automatically self-priming and must not be run dry. !WARNING! If the pump is allowed to run without fuel, pump damage will occur. Priming Procedure The pump head of the unit is shipped from the factory filled with oil to facilitate initial lubrication. This will not eliminate the necessity to prime the complete system. -
Page 12: Commissioning/Initial Start-Up
System Controller. Remove the metal and reset the alarm by pushing or selecting the “Alarm Reset” on the System Controller. Note: If any of the above described alarm test procedures fail or if any alarm trip value deviates, immediately contact AXI International. -
Page 13: Maintenance
Maintenance The system should be visually inspected and tested a minimum of every six (6) months according to the procedure below during light duty cycles. Monthly inspections are recommended for systems that are being used in excess of an average of eight (8) hours day and five (5) days a week. -
Page 14: Replacement Filter Chart
13. Open the inlet and outlet ball valve on the system 14. Push the “ALARM RESET” button on the control panel to acknowledge the alarm and reset it 15. Press the ‘MANUAL’ button on the System Controller until ‘AUTO’ or ‘MANUAL’ are indicated on the display and check for leaks when re-starting and pressurizing the system. -
Page 15: Troubleshooting
Troubleshooting Symptom Troubleshooting Guide No fuel delivery Pump requires too much power 1. Pump does not run 1. Air in plumbing lines 2. Pump is not primed 2. Liquid too viscous 3. Fuel supply line blocked 3. Bent pump shaft, binding rotor 4. -
Page 16: Axi International Limited Warranty
This warranty is not intended to supplant normal inspection, care and service of the products covered by the user, and shall not obligate AXI International to provide free service during the warranty period to correct breakage, maladjustment, or other difficulties arising out of abuse, misuse, or improper care and maintenance of such products. Our... -
Page 17: Warranty Claim Procedure
AXI International reserves the right at any time to make changes in the design, material, function and specifications of its products. Any such changes shall not obligate AXI International to make similar changes in such products that were previously manufactured. -
Page 18: Technical Assistance And Ordering
Fort Myers, FL 33905 Tel: +1-239-690-9589 Fax: +1-239-690-1195 Email: info@axi-international.com Internet: www.axi-international.com Please provide the following information: Serial Number of your FPS COMPACT, the required part numbers and quantity. The drawings/parts list included in this manual are the most accurate source of part numbers for your FPS COMPACT.
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