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Nitto Seiko FEEDMAT FM5000 Series Instruction Manual

Multi-spindle automatic screwdriving machine
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Summary of Contents for Nitto Seiko FEEDMAT FM5000 Series

  • Page 36 Think solution. Operation Box for Multi Spindle Screw Driving Machine User’s Manual Ver. 1.00...
  • Page 37 Safety precautions Before using this machine, fully read the safety precautions shown below for correct use.  This machine is designed and manufactured for the purpose of use for general industrial machinery.  Installation of the equipment and setup of the system must be carried out by technicians only. ...
  • Page 38 WARNING [Installation] Be sure to provide grounding cables. Otherwise, you may suffer electric shocks. DO NOT use this machine near combustibles, inflammables, and explosive substances, or in the corrosive or flammable atmosphere. Otherwise, combustion, inflammation, or explosion may occur. DO NOT use this machine where the equipment and the controller may be splashed with water or oil.
  • Page 39 WARNING [Installation] Install the safety guard to the outside of motion areas. ！ Otherwise, you may suffer serious injury. For safety, be sure to provide the interlock switch for the door of the safety guard. Secure working space to carry out works related to maintenance, and check safely. Correctly carry out wiring, referring to “Operation Manual”.
  • Page 40 WARNING [Operation] When you find any heating, fume, or odor, immediately turn off the power switch, and disconnect the power plug. Otherwise, the machine may be damaged, or fires may occur. NEVER use the equipment or the controller if they have been dropped or immersed in water. Otherwise, malfunctions or electric shocks due to faults or damages may occur.
  • Page 41 CAUTION [Installation] Completely provide electric shielding measures before using this machine in the locations shown below. Otherwise, malfunctions may occur. 1. Where there are high tension current or great magnetic field ！ 2. Where welding is being performed and arc discharge may occur 3.
  • Page 42 CAUTION [Operation] Be sure to use this machine in locations where ambient temperature is within the range between 0C and 40C, humidity is within the range between 30% and 80%, free from dew condensation. Otherwise, malfunctions, fires, or electric shocks may occur. DO NOT use this machine with the power supply and under the voltage other than specified.

  • Page 43: Table Of Contents

    Operation Box for Multi Spindle Screw Driving Machine Contents [Basic Guide] 1. Introduction ..................8 Outline of this product ........................8 Outline of the operation box ......................9 2. Functions of the operation panel ..........11 Outline of functions ........................11 2.1.1 Emergency stop function .........................

  • Page 44: Introduction

    Operation Box for Multi Spindle Screw Driving Machine 1. Introduction 1. Introduction Thank you for purchasing this product. To ensure proper use of this product, read this instruction manual thoroughly. After reading this instruction manual, keep it carefully in a place where it can be accessed anytime. Be sure to hand over this instruction manual to end users.

  • Page 45: Outline Of The Operation Box

    Operation Box for Multi Spindle Screw Driving Machine 1. Introduction Outline of the operation box (Front) (Side) (Back)
  • Page 46 Operation Box for Multi Spindle Screw Driving Machine 1. Introduction (Description of equipment) Push-lock/turn-reset type emergency stop switch. Once the button is pressed, it is locked in recessed condition, and the machine is brought into emergency stop status. To reset the Emergency stop switch emergency stop status, turn the button in the direction indicated by arrow (clockwise).

  • Page 47: Functions Of The Operation Panel

    Operation Box for Multi Spindle Screw Driving Machine 2. Functions of the operation panel 2. Functions of the operation panel Outline of functions The operation box for the multi spindle screw driving machine uses a programmable display unit (HG1F-SB22YF-S: IDEC) for the operation panel, which incorporates dedicated software for fastening tool control screens.

  • Page 48: Programmable Display Unit

    Operation Box for Multi Spindle Screw Driving Machine 2. Functions of the operation panel 2.1.3 Programmable display unit This system uses a programmable display unit (HG1F-SB22YF-S: IDEC) as the operation panel. The programmable display unit (hereinafter, referred to as “operation panel”) provides switch and lamp functions, character display and screen change function, offering simple and easy-to-understand operating environment.

  • Page 49: Authentication (Password) Function

    Operation Box for Multi Spindle Screw Driving Machine 2. Functions of the operation panel 2.1.4 Authentication (password) function All operations of this system are enabled by using the operation panel. However, to execute some of them, password input is required. With this system, operators are identified with the password for limitation of operations.

  • Page 50: Automatic Operation Function

    Operation Box for Multi Spindle Screw Driving Machine 2. Functions of the operation panel Automatic operation function This function is used to execute automatic operations of the machine. Main functions  Automatic operation start/stop  Counter setup and /view function ...
  • Page 51 Operation Box for Multi Spindle Screw Driving Machine 2. Functions of the operation panel  [CYCLE STOP] This switch/lamp is used to stop automatic operation of the machine. During cycle stop, the lamp is lit. At the time when one cycle operation is completed, automatic operation stops, and the cycle stop lamp turns off.
  • Page 52 Operation Box for Multi Spindle Screw Driving Machine 2. Functions of the operation panel  INFORMATION 1/6 screen This screen displays results of products that have been completed up to the previous cycle (10 units). Results of up to 4 axes are stored. When production count exceeds 10 units, old record data are replaced with new ones.
  • Page 53 Operation Box for Multi Spindle Screw Driving Machine 2. Functions of the operation panel  [] This switch is used to change the display to the INFORMATION 3/6 screen (monitor screen).
  • Page 54 Operation Box for Multi Spindle Screw Driving Machine 2. Functions of the operation panel  INFORMATION 3/6 screen  Numeric keys This screen is used to view and change each counter’s preset value. Touching the numerical display field for each counter displays numeric keys. Set a value, and press “ENT” to register the setting. * When each counter’s count reaches the preset value, the system outputs “Count-up stop”...
  • Page 55 Operation Box for Multi Spindle Screw Driving Machine 2. Functions of the operation panel  INFORMATION 5/6 screen This screen is used to check PLC input/output status.  [RESULT] This switch is used to change the display to the INFORMATION 1/6 screen (result record screen).

  • Page 56: Manual Operation Function

    Operation Box for Multi Spindle Screw Driving Machine 2. Functions of the operation panel Manual operation function This function is used to execute manual operations of the machine. Main functions  Machine origin return operation  Manual operation of each actuator Mainly, functions required for return operation and adjustment through manual operation are provided as described above.
  • Page 57 Operation Box for Multi Spindle Screw Driving Machine 2. Functions of the operation panel  [FEED] These switches/lamps are used for screw feed operation. Pressing the “ON” switch starts screw feed operation. After elapse of the screw feed time specified in machine setup, press-feed operation is completed.
  • Page 58 Operation Box for Multi Spindle Screw Driving Machine 2. Functions of the operation panel  MANUAL 3/4 screen Each switch on this screen is optionally available in case where special equipment is provided for the machine. No function has been assigned, as standard. ...

  • Page 59: Setup Function

    Operation Box for Multi Spindle Screw Driving Machine 3. Setup function 3. Setup function Outline of setup function The setup function enables model change, model setup and machine parameter change/registration. Main functions  Model change  Setting change by model ...

  • Page 60: Model Change Function

    Operation Box for Multi Spindle Screw Driving Machine 3. Setup function Model change function This function is used to change a model according to the product subject to screw tightening work. Main function  Model setting can be changed. Up to 0 to 15 models (16 types) can be set. Select a model that has been registered.

  • Page 61: Model Setup Function

    Operation Box for Multi Spindle Screw Driving Machine 3. Setup function Model setup function This function is used to specify tightening conditions for a model according to the product subject to screw tightening work. Main functions  Model conditions can be specified. Up to 0 to 15 models (16 types) can be set. ...
  • Page 62 Operation Box for Multi Spindle Screw Driving Machine 3. Setup function  [ENT] After a setting is changed, this switch is used to register the setting. Pressing the “ENT” switch displays the model setting registration screen. If you press “YES” on this screen, the display returns to the “MODEL SETUP”...

  • Page 63: Machine Setup Function

    Operation Box for Multi Spindle Screw Driving Machine 3. Setup function Machine setup function This function is used to set parameters to meet the machine specifications. Main functions  Enabling setup and change of machine parameters  Enabling change of selection of screw feed function, selection of tightening check function, etc. ...
  • Page 64 Operation Box for Multi Spindle Screw Driving Machine 3. Setup function  [3. FEED TIMING] This item is used to change screw feed timing. To execute press-feed operation before tightening, select “BEFORE”, To execute press-feed after tightening, select “AFTER”.  [RET] This switch is used to change the display to the SETUP screen.
  • Page 65 Operation Box for Multi Spindle Screw Driving Machine 3. Setup function...
  • Page 66 Operation Box for Multi Spindle Screw Driving Machine 3. Setup function  MACHINE SETUP 3/5 screen  Numeric keys  [7. AXIS SLCT] This item is used to select tightening axes of this machine. Normally (as the factory-setting), all axes of the machine should be set as “ON”. However, in case where a fault occurs with any of the axes, for example, tightening operation and judgment for the relevant axis are disabled by setting the axis as “OFF”.
  • Page 67 Operation Box for Multi Spindle Screw Driving Machine 3. Setup function  MACHINE SETUP 4/5 screen  Numeric keys  [10. FASTENING DELAY] This item is used to set a driver rotation delay time. Touching the numerical display field (gray area) displays numeric keys. Arbitrary setting is enabled.

  • Page 68: Touch Panel System Setup Function

    Operation Box for Multi Spindle Screw Driving Machine 3. Setup function Touch panel system setup function This function is used to set parameters to meet the machine specifications. Main function  Enabling touch panel system setup and change This function enables touch panel system setup and change, backlight off time change, and touch panel system time adjustment.

  • Page 69: Maintenance Information Function

    Operation Box for Multi Spindle Screw Driving Machine 3. Setup function Maintenance information function This function is used to check machine maintenance information. Main functions  Checking the touch panel battery type  Checking the PLC and touch panel (TP) version information This function is used to check the touch panel battery type and software version information.

  • Page 70: Fault View Function

    Operation Box for Multi Spindle Screw Driving Machine 4. Fault view function 4. Fault view function Real-time fault view function This function is used to check and reset a fault in real time. Main functions  Checking a current fault ...

  • Page 71: Fault Log Function

    Operation Box for Multi Spindle Screw Driving Machine 4. Fault view function FAULT LOG function This function is used to check and clear the record of faults that have occurred up to now. Main functions  Checking a fault log ...

  • Page 72: Monitor Function

    Operation Box for Multi Spindle Screw Driving Machine 5. Monitor function 5. Monitor function Outline of monitor function This function enables monitoring of PLC input/output signals, and production counter reset and preset value registration. Main functions  Monitoring and resetting each counter ...

  • Page 73: Counter Function

    Operation Box for Multi Spindle Screw Driving Machine 5. Monitor function Counter function This function is used to monitor and clear each counter, and to register a preset value for each counter Main functions  Monitoring each counter  Clearing each counter ...
  • Page 74 Operation Box for Multi Spindle Screw Driving Machine 5. Monitor function  COUNTER 2/2 screen  Numeric keys This screen is used to view and change a preset value for each counter. Touching the numerical display field for each counter displays numeric keys. Set a value, and press [ENT] to register the value. * When each counter reaches the preset value, the system outputs “Count-up stop”...

  • Page 75: I/O Monitor Function

    Operation Box for Multi Spindle Screw Driving Machine 5. Monitor function I/O monitor function This function is used for PLC input/output monitor (I/O monitor). Main functions  PLC input/output monitor (I/O monitor)  Clearing each counter  Registration of preset value for each counter To change the display to the I/O MONITOR screen, follow the procedure below: ...
  • Page 76 Operation Box for Multi Spindle Screw Driving Machine 5. Monitor function  I/O MONITOR 2/3 screen  [RET] This switch is used to change the display to the MONITOR screen.  [] This switch is used to change the display to the I/O MONITOR 1/3 screen. ...

  • Page 77: Appendix

    Operation Box for Multi Spindle Screw Driving Machine 6. Appendix 6. Appendix Description of faults Possible fault conditions of the multi spindle screw driving machine (standard type) are listed below. * Actual fault conditions may vary depending on the machine being used. [List of immediate stop faults] Name of fault Memory...
  • Page 78 Operation Box for Multi Spindle Screw Driving Machine 6. Appendix [List of cycle stop faults] Name of fault Memory Description (Cycle stop fault 1) M410 When screw feed operation is not normally completed with Axis 1, this fault occurs. To detect a screw feed fault, the optional screw feed check SCREW FEED FAULT 1 M411 sensor is required.
  • Page 79 Operation Box for Multi Spindle Screw Driving Machine 6. Appendix Name of fault Memory Description If tightening operation is not completed at proper tightening torque with Axis 3, this fault occurs. The following two causes can be considered:  Driver operation is completed in NG condition, or alarm TORQUE FAULT 3 M423 ...
  • Page 80 Operation Box for Multi Spindle Screw Driving Machine 6. Appendix Name of fault Memory Description If tightening operation is not completed at proper tightening angle with Axis 1, this fault occurs. When the tightening angle is out of the angle setting range of ANGLE FAULT 1 M441 the driver controller’s parameter, this fault occurs.

  • Page 81: Touch Panel Backup Battery Replacement Procedure

    Operation Box for Multi Spindle Screw Driving Machine 6. Appendix Touch panel backup battery replacement procedure The touch panel HG1F-SB22YF-S (IDEC) mounted to this machine incorporates a backup battery to store internal backup data (log data, keep register and keep relay), and clock data. When a message prompting battery replacement is displayed, replace the backup battery by following the procedure below: If a message indicating “battery is almost exhausted”...
  • Page 82 Operation Box for Multi Spindle Screw Driving Machine 6. Appendix 5. Insert a new battery into the battery holder. To mount the battery, use caution about the polarities (+, -) of the battery. Battery * Insert the battery in the direction indicated with arrow as shown above, and push it into the battery holder.

  • Page 83: [Revision History]

    Operation Box for Multi Spindle Screw Driving Machine Revision history [Revision history]  January 2015 Preparation of first edition, User’s Manual Ver1.00 BOX-SP0000OA...
  • Page 84 ’ ’ NITTO SEIKO Machinery Division http://nittoseiko.co.jp Machinery Division: Shiroyama-cho 2, Ayabe, Kyoto 623-0003, Japan Telephone: 0773-43-1550 Facsimile: 0773-43-1553 Kita-Kanto office: Yoshida 1221-3, Oizumi-cho, Ora-gun, Gunma 370-0523, Japan Telephone: 0276-63-8158 Facsimile: 0276-63-8480 Tokyo branch office: Tsunashima-higashi 6-2-21, Kohoku-ku, Yokohama 223-0052, Japan...

This manual is also suitable for:

Feedmat fm5000cFeedmat fm5000v

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