Rotech RF LITE Series Operating & Maintenance Manual

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Operating & Maintenance

Manual

Rotech RF-Lite Version 1.3

2016 © Copyright Rotech machines Limited

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Summary of Contents for Rotech RF LITE Series

Page 2: Table Of Contents
Contents 1. Introduction 2. Product information 3. Safety information 4. Transportation 5. Assembly 6. Installation 7. Decommissioning and disposal 8. Operation 9.Maintenance 10. Provision of spares, in-service support and guarantees 11. RF-Lite recommended spares list 12. Wiring diagrams...
Page 3: Introduction
The purpose of this manual is to provide information only. Every effort has been made to ensure the accuracy of the contents of this manual. However, Rotech Machines Limited can assume no responsibility for any errors, or their consequences contained within.
Page 4: Product Information
This manual applies to all RF-Lite models. 2.3 Location of machine Manufactured in the UK by Rotech Machines Limited. 2.4 Machine functions The function of this machine is to feed products from a feeding device onto a flat conveyor for presentation to a printer that has the ability to print onto the product surface.
Page 5: Safety Information
3. Safety information 3.1 Guidelines 3.1.1 Read this manual and also familiarise yourself with any associated documents or addition- al training videos provided 3.1.2 To avoid risk of electric shock, always disconnect the machine from the main supply before removing any guards or covers. 3.1.3 To avoid risk associated with pneumatic circuits, always disconnect from mains and purge any pneumatic systems before removing any guards or covers.
Page 6 3. Safety information 3.5 Interlocking 3.5.1 Safety interlocks are not fitted. All guards are fixed. 3.6 Personal protective equipment (PPE) 3.6.1 PPE is not required to operate this machine. 3.6.2 No loose clothing should be worn. Long hair, ties, etc. should be adequately retained. 3.7 Conditions for safe use 3.7.1 This machine is designed to be used within a normal light industrial production line type...
Page 7 3. Safety information 3.11 Residual risks 3.11.1 The functional design of the machine has not resulted in there being present a residual risk to users of the machine. The residual risks are considered to be low. 3.11.2 The loading and unloading of the machine during operation can be considered as a repetitive action.
Page 8: Transportation
4. Transportation 4.1 Equipment handling and transportation 4.1.1 No gantry, crane or lifting points are provided. 4.1.2 The machine is to be placed securely on a level bench or floor of sufficient strength to support the weight of the machine with no risk of toppling. If supplied with the optional wheeled stand the machine should be sited on a level floor of sufficient strength to support 4.1.3 It is important to ensure that the machine is level about both axes.
Page 9: Assembly
5. Assembly 5.1 Product catcher tray The catcher-tray will have been removed from the machine for transportation. It can be re-fitted by simply locating it on the two mounting studs in the uprights at the end of the machine.
Page 10: Installation
6. Installation 6.1 Installation requirements 6.1.1 The installation site should be clean, dry and level, at a suitable position determined by the customer 6.1.2 The installation site should have a single 220v/240v AC supply via a 3-pin socket (unless rated for 110v operation) 6.1.3 Before installing and using the machine it is recommended that staff or operators read this manual and view the training videos installed on the USB Memory Stick provided.
Page 11 6. Installation 6.4 Commissioning plans and procedures 6.4.1 Once installation has been successfully completed the machine is ready to run.
Page 12: Decommissioning And Disposal
Place a secure label on the machine to identify that the machine has been decommissioned. 7.2 Disposal When the machine is no longer required it may be returned to Rotech Machines Limited for disposal. The following conditions apply: • Laws & codes of practice applicable govern conditions for return and disposal at the time of the first delivery of the machine to the customer.
Page 13: Operation
8. Operation 8.1 The machine Infeed Product Hopper Control Panel (Page 16) Gating Finger Adjustment Knob Infeed Product Hopper Locking Lever Stand (Optional Extra) Gating Finger Adjustment Locking Lever Outfeed Conveyor Adjustment Product Gating Finger Catcher Guide Samples Catcher Tray Outfeed Product Guide Outfeed Conveyor Printer...
Page 14 8. Operation 8. Operation 8.2 The Feeder 8.2.1 Setting the Gating Finger Rotate the Hopper Locking Lever anti-clockwise to its end stop to release the Hoppers Slide the Hoppers to each side. Place the product centrally around about the Gating Roller/ Gating Finger Rotate the Gating Finger Clamp Lever anti-clockwise to unclamp the Gating Finger Adjust the Gating Finger to slightly clamp the product by rotating the Adjustment Knob clock- wise to increase the grip and anti-clockwise to decrease the grip.
Page 15 8. Operation 8. Operation 8.2.3 Setting the Printer NB: When initially setting the printer position be aware that the printer internal product sensor must see through the slot in the conveyor plate to be able to detect the product and provide a print signal.
Page 16 8. Operation 8.2.5 Using the Infeed Guide Some products may need to be tipped forward to feed properly. In order to do this you can use the Infeed Guide. Release the adjustment knob and slide the Infeed Guide forward to assist the product feed. Re-tighten the knob when in position and the product feeds correctly 8.2.6 Setting the Outfeed Catcher Loosen the locking screw to move the catcher guides into position.
Page 17 8. Operation 8.3 The conveyor The conveyor performs a key role in transporting the product from the feeder to a position where it is printed and then depositing it neatly into the catcher-tray. It is made from a material that holds the product firmly and prevents it from slipping while being transported and printed.
Page 18 8. Operation 8.5 The Control Panel 1 - Speed Selector Switch 2 - Stop Button 3 - Start Button 4 - IEC Connector 5 - Power On/ Off Switch 6 - Reset Button In order to run the machine follow the instructions below: Press the green start button on the machine to start the conveyor.
Page 19: Maintenance
9. Maintenance 9.1 Description of mechanical and electrical protection systems 9.1.1 There are no particular protection systems provided for maintenance staff. Observe all the safety information detailed in section 3 9.1.2 Only trained maintenance staff should attend to the maintenance of the machine. 9.2 Points and frequencies of inspection 9.2.1 Operator daily checks Before commencing work each day the work area should be clean and tidy.
Page 20: Provision Of Spares, In-Service Support And Guarantees
10.1 Spares Spares are available by contacting Rotech Machines Limited or their authorised distributor/agent. 10.2 In-service support In-service support can be provided by contacting Rotech Machines Limited or their authorised distributor/agent. 10.3 Guarantees This machine is guaranteed to be free from defects for a twelve-month period. The guarantee excludes consumable items such as ribbons and those items subject to fair wear and tear, in particular, the rollers within the feeder and the conveyor.
Page 21: Rf-Lite Recommended Spares List
11. RF-Lite recommended spares list 11.1 Electrical/control system Electrical/control system Stk. ref. Description Function Req. qty. 1452 Switch block. Normally open Start switch 1453 Switch block. Normally closed Stop and Reset switches 3996 Fuse mains T 3A L 250v Mains fuse 2705 Relay control DPDT Conveyor control...
Page 22: Wiring Diagrams
12. Wiring diagrams 12.1 RF-Lite Wiring Diagram...
Page 23 12. Wiring diagrams 12.2...