Barko 595 ML Operator's Manual

Crawler

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BARKO

LOADERS

NOTE: The Grapple Service and Installation Information is not included in this manual. See separate

Grapple Service and Installation manual which accompanies all grapples from the factory.

OPERATORS

OPERATORS: 800-00050

101906

OPERATOR'S MANUAL

595 ML Crawler

Machine

Serial Number

The information and illustrations in this manual have

been approved as accurate at the time of printing.

However, the manual may contain information on options

not present on your loader. The right is reserved by

Barko Hydraulics,LLC to make changes and

improvements in it's product at anytime without notice

or obligation.

B A R K O

H Y D R A U L I C S ,

1 Banks Avenue, Superior, WI 54880

phone: 715-392-5641 fax: 715-392-3931

website: www.barko.com email: barko@barko.com

PARTS: 800-00111

PARTS

L L C

SERVICE: 800-00177

SERVICE

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Summary of Contents for Barko 595 ML

Page 1 However, the manual may contain information on options not present on your loader. The right is reserved by Barko Hydraulics,LLC to make changes and improvements in it's product at anytime without notice or obligation.
Page 2: Table Of Contents
Service Schedule ............39 Lubrication Points ............41 Fluid Specifications ............ 42 Special Torque Specifications ........44 General Torque Specifications ........45 Hydraulic Pressure Settings (595 ML) ......46 Machine Function Speeds ......... 46 Trouble Shooting ............47 Decals Decals Decals ............
Page 3 Marker 595ML CRL page 3 page 3 page 3 page 3 page 3 800-00050...
Page 4: Introduction
Email: barko@barko.com Serial No. NOTE: NOTE: NOTE: Information in this manual is current at the time of printing. Barko Hydraulics reserves the right to NOTE: NOTE: make changes and improvements to it's products and manuals at any time without notice or obligation.
Page 5: Abbreviations And Symbols
ABBREVIATIONS AND SYMBOLS ABBREVIATIONS AND SYMBOLS ABBREVIATIONS AND SYMBOLS ABBREVIATIONS AND SYMBOLS ABBREVIATIONS AND SYMBOLS number air conditioner Articulated Carrier (Art. Car.) Not Sold Separately adj. adjust or adjusting opt. optional appl. application page As Required quart RH (rh) right hand assy assembly sec.
Page 6: Hydraulic Pressure Warning Sheet
Accordingly, you are advised that the pressure settings of this machine are limited to the factory approved settings. Pressures in excess of these settings render each and all Barko warranties null and void and constitute an obvious misuse and abuse of our product. BARKO HYDRAULICS, LLC...
Page 7: Warranty
BARKO shall in no event be liable for incidental, consequential or special damages to losses of use of the BARKO product, a loss or damage to property other than the BARKO product, a loss of profits or other commercial loss, or any special or consequential damages (except liability for consequential damages which by law may not be disclaimed).
Page 8: Know Your Machine
9. 9. 9. 9. 9. Under no circumstances should any modifications be made to Barko machinery without factory Under no circumstances should any modifications be made to Barko machinery without factory...
Page 9: Safety Summary
SAFETY SUMMARY SAFETY SUMMARY SAFETY SUMMARY SAFETY SUMMARY SAFETY SUMMARY Failure to follow safety precautions in this manual can result in death, severe personal injury and/or property damage. Carefully read safety precautions below and within this manual. Heed all decals on machine. DANGER DANGER DANGER...
Page 10 Any unauthorized welding, alterations, additions Any unauthorized welding, alterations, additions Any unauthorized welding, alterations, additions or modifications made to Barko machinery will or modifications made to Barko machinery will or modifications made to Barko machinery will or modifications made to Barko machinery will or modifications made to Barko machinery will void warranty.
Page 11 SAFETY SUMMARY CONTINUED... WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING High pressure hydraulic fluid can penetrate skin High pressure hydraulic fluid can penetrate skin High pressure hydraulic fluid can penetrate skin Improper load handling and/or hydraulic pressure Improper load handling and/or hydraulic pressure Improper load handling and/or hydraulic pressure High pressure hydraulic fluid can penetrate skin...
Page 12 SAFETY SUMMARY CONTINUED... WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING Always wear seat belt when operating or running Always wear seat belt when operating or running Always wear seat belt when operating or running Always wear seat belt when operating or running Always wear seat belt when operating or running If this machine is equipped with electric motor If this machine is equipped with electric motor...
Page 13: Installation Of Fire Extinguisher Bracket
FIRE PREVENTION FIRE PREVENTION FIRE PREVENTION FIRE PREVENTION FIRE PREVENTION This machine may have several components which are at high temperatures under normal operating conditions, such as the engine, exhaust system, brake system and transmission. Clean the machine often. High pressure washing of the machine is suggested every 1000 hours (or 6 months) and always after a spill.
Page 14: Model Description
MODEL DESCRIPTION MODEL DESCRIPTION MODEL DESCRIPTION MODEL DESCRIPTION MODEL DESCRIPTION Swing Pedal and Swing Pedal and Swing Pedal and Swing Pedal and Swing Pedal and Travel Pedals Travel Pedals Travel Pedals Travel Pedals Travel Pedals Instrument Panel (wall Instrument Panel (wall Instrument Panel (wall Instrument Panel (wall Instrument Panel (wall...
Page 15 Marker 595ML CRL page 15 page 15 page 15 page 15 page 15 800-00050...
Page 16: Operator's Station
OPERATOR'S STATION OPERATOR'S STATION OPERATOR'S STATION OPERATOR'S STATION OPERATOR'S STATION The cab contains all the necessary controls for operation. They are shown below. Know the location and function of all controls before operating the machine. Refer ro Control Functions Control Functions Control Functions Control Functions, Joystick Controls Joystick Controls...
Page 17: Joystick Control Functions
JOYSTICK CONTROL FUNCTIONS JOYSTICK CONTROL FUNCTIONS JOYSTICK CONTROL FUNCTIONS JOYSTICK CONTROL FUNCTIONS JOYSTICK CONTROL FUNCTIONS WARNING WARNING WARNING WARNING WARNING Do not alter joystick control functions without factory authorization. Do not alter joystick control functions without factory authorization. Do not alter joystick control functions without factory authorization. Do not alter joystick control functions without factory authorization.
Page 18 JOYSTICK CONTROL FUNCTIONS CONTINUED... WARNING WARNING WARNING WARNING WARNING Do not alter joystick control functions without factory authorization. Do not alter joystick control functions without factory authorization. Do not alter joystick control functions without factory authorization. Do not alter joystick control functions without factory authorization. Do not alter joystick control functions without factory authorization.
Page 19: Control Functions
CONTROL FUNCTIONS CONTROL FUNCTIONS CONTROL FUNCTIONS CONTROL FUNCTIONS CONTROL FUNCTIONS THROTTLE LEVER THROTTLE LEVER THROTTLE LEVER THROTTLE LEVER THROTTLE LEVER Increase Increase Increase Increase Increase Engine Engine Engine Engine Engine Push lever forward to increase engine speed. Speed Speed Speed Speed Speed Decrease...
Page 20: Battery Disconnect Switch
CONTROL FUNCTIONS CONTINUED... LEFT TRACK TRAVEL FOOT LEFT TRACK TRAVEL FOOT LEFT TRACK TRAVEL FOOT LEFT TRACK TRAVEL FOOT LEFT TRACK TRAVEL FOOT PEDAL PEDAL PEDAL PEDAL PEDAL Push pedal with toe of foot to move the left track forward. Push pedal with heel of foot to move the left track in reverse.
Page 21: Operator's Seat
CONTROL FUNCTIONS CONTINUED... OPERATOR'S SEAT OPERATOR'S SEAT OPERATOR'S SEAT OPERATOR'S SEAT OPERATOR'S SEAT Lumbar Lumbar Lumbar Lumbar Lumbar Servo Lever. Servo Lever. Servo Lever. Servo Lever. Servo Lever. Adjustment Adjustment Adjustment Adjustment Adjustment (Lifts entire armrest to allow Armrest Forward Armrest Forward Armrest Forward Armrest Forward...
Page 22: Instrument Panels
INSTRUMENT PANELS INSTRUMENT PANELS INSTRUMENT PANELS INSTRUMENT PANELS INSTRUMENT PANELS NOTE: NOTE: NOTE: Know the location and function of all controls before operating this machine. NOTE: NOTE: FUSES/CIRCUIT BREAKERS FUSES/CIRCUIT BREAKERS FUSES/CIRCUIT BREAKERS FUSES/CIRCUIT BREAKERS FUSES/CIRCUIT BREAKERS The electrical system uses mainly circuit breakers, but there is also a fuse for the Monitor Light System. The Monitor Light System fuse is located on Wall Mounted Instrument Panel which is mounted to the front wall of the cab.
Page 23 INSTRUMENT PANELS CONTINUED... INSTRUMENT PANEL (SEAT MOUNTED) INSTRUMENT PANEL (SEAT MOUNTED) INSTRUMENT PANEL (SEAT MOUNTED) INSTRUMENT PANEL (SEAT MOUNTED) INSTRUMENT PANEL (SEAT MOUNTED) (HOUSING 536-00759 AND PANEL 548-02591) (HOUSING 536-00759 AND PANEL 548-02591) (HOUSING 536-00759 AND PANEL 548-02591) (HOUSING 536-00759 AND PANEL 548-02591) (HOUSING 536-00759 AND PANEL 548-02591) 1 1 1 1 1 2 2 2 2 2...
Page 24: Digital Display
DIGITAL DISPLAY DIGITAL DISPLAY DIGITAL DISPLAY DIGITAL DISPLAY DIGITAL DISPLAY DISPLAY MAP DISPLAY MAP DISPLAY MAP DISPLAY MAP DISPLAY MAP Display Map 1 Display Map 2 Message Center °F Clock Maintenance Moni tor Hourmeter Clock Maintenance Moni t or Hourmeter Menu System Menu System Menu System...
Page 25: Radio/Cassette (Sony)
INSTRUMENT PANELS CONTINUED... RADIO/CASSETTE (SONY) RADIO/CASSETTE (SONY) RADIO/CASSETTE (SONY) RADIO/CASSETTE (SONY) RADIO/CASSETTE (SONY) (mounted to ceiling above operator's seat) (mounted to ceiling above operator's seat) (mounted to ceiling above operator's seat) (mounted to ceiling above operator's seat) (mounted to ceiling above operator's seat) 1 1 1 1 1 Cassette Door Cassette Door Cassette Door...
Page 26: Radio/Cassette Speaker Connections
INSTRUMENT PANELS CONTINUED... RADIO/CASSETTE SPEAKER CONNECTIONS RADIO/CASSETTE SPEAKER CONNECTIONS RADIO/CASSETTE SPEAKER CONNECTIONS RADIO/CASSETTE SPEAKER CONNECTIONS RADIO/CASSETTE SPEAKER CONNECTIONS CAUTION CAUTION CAUTION CAUTION CAUTION To prevent short circuits or serious damage to the receiver and/or speakers: To prevent short circuits or serious damage to the receiver and/or speakers: To prevent short circuits or serious damage to the receiver and/or speakers: To prevent short circuits or serious damage to the receiver and/or speakers: To prevent short circuits or serious damage to the receiver and/or speakers:...
Page 27: Start-Up Procedure
START-UP PROCEDURE START-UP PROCEDURE START-UP PROCEDURE START-UP PROCEDURE START-UP PROCEDURE BEFORE STARTING BEFORE STARTING BEFORE STARTING BEFORE STARTING BEFORE STARTING Read the Safety Summary in section one of this manual before starting. Inspect machine before each shift or daily for items listed below in the Pre-Start Maintenance Check List. PRE-START MAINTENANCE CHECK LIST PRE-START MAINTENANCE CHECK LIST PRE-START MAINTENANCE CHECK LIST...
Page 28 START-UP PROCEDURE CONTINUED... STARTING THE ENGINE STARTING THE ENGINE STARTING THE ENGINE COLD WEATHER COLD WEATHER COLD WEATHER STARTING THE ENGINE STARTING THE ENGINE COLD WEATHER COLD WEATHER START-UP START-UP START-UP START-UP START-UP Don't assume that because you Don't assume that because you Don't assume that because you Don't assume that because you Don't assume that because you...
Page 29: Shut-Down Procedure
SHUT-DOWN PROCEDURE SHUT-DOWN PROCEDURE SHUT-DOWN PROCEDURE SHUT-DOWN PROCEDURE SHUT-DOWN PROCEDURE STOPPING AND PARKING THE STOPPING AND PARKING THE STOPPING AND PARKING THE STOPPING AND PARKING THE STOPPING AND PARKING THE MACHINE MACHINE MACHINE MACHINE MACHINE 1. Bring machine to a stop. Parking break 5.
Page 30: Cab Tilting Procedures
CAB TILTING PROCEDURES CAB TILTING PROCEDURES CAB TILTING PROCEDURES CAB TILTING PROCEDURES CAB TILTING PROCEDURES TILTING THE CAB FORWARD TILTING THE CAB FORWARD TILTING THE CAB FORWARD TILTING THE CAB FORWARD TILTING THE CAB FORWARD The machine is equipped with a cab-tilt option, the cab can be tilted forward for trailer transporting so that the machine is not too high for highway travel, or for maintenance purposes if necessary.
Page 31 TILT PROCEDURES CONTINUED... TILT PROCEDURES CONTINUED... TILT PROCEDURES CONTINUED... TILT PROCEDURES CONTINUED... TILT PROCEDURES CONTINUED... 10. Once cab is tilted forward, turn tilt key to OFF. Then remove and pocket tilt key, so that no tilting can occur accidentally. For trailer transporting, secure cab in tilted-forward position with cab tilt stabilizer bar. WARNING WARNING WARNING...
Page 32: Attaching Slasher Saw
ATTACHING SLASHER SAW ATTACHING SLASHER SAW ATTACHING SLASHER SAW ATTACHING SLASHER SAW ATTACHING SLASHER SAW When attaching a slasher saw refer to the following diagrams for proper wiring and hose placement. Wire # 14 Wire # 12 Wire # 6 Wire # 13 Knives Open Slasher Down...
Page 33: Loading Techniques And Operations
LOADING TECHNIQUES AND OPERATIONS LOADING TECHNIQUES AND OPERATIONS LOADING TECHNIQUES AND OPERATIONS LOADING TECHNIQUES AND OPERATIONS LOADING TECHNIQUES AND OPERATIONS OPERATING SAFELY OPERATING SAFELY OPERATING SAFELY OPERATING SAFELY OPERATING SAFELY machine. Operator must handle load so that - Safety is the operator's responsibility. It is the maximum stability is maintained.
Page 34 LOADING TECHNIQUES AND OPERATIONS CONTINUED... It is better to allow component (boom, grapple, etc.) As each control lever is moved forward or backward to stop by returning lever to neutral before cylinder has from center (or neutral) position, oil flows to cylinder or reached end of travel.
Page 35: Transporting
TRANSPORTING TRANSPORTING TRANSPORTING TRANSPORTING TRANSPORTING TRANSPORTING SAFELY TRANSPORTING SAFELY TRANSPORTING SAFELY TRANSPORTING SAFELY TRANSPORTING SAFELY 8. Shut down the machine to a zero state of energy. Learn route limits (overhead clearances, bridge weight See "Shut-down Procedure". limits, etc.) and laws/ordinances affecting driving on public roads with heavy equipment: 9.
Page 36 Marker 595ML CRL page 36 page 36 page 36 page 36 page 36 800-00050...
Page 37: Maintenance
Barko machinery without factory be made to Barko machinery without factory be made to Barko machinery without factory be made to Barko machinery without factory be made to Barko machinery without factory authorization.
Page 38: Preventive Maintenance
PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE Preventive maintenance is really just a simple matter of common sense. If you keep any piece of mechanical equipment clean and properly lubricated, and promptly replace any worn or damaged parts, you are going to "prevent" deterioration and promote long life and safe, productive service.
Page 39: Service Schedule
SERVICE SCHEDULE SERVICE SCHEDULE SERVICE SCHEDULE SERVICE SCHEDULE SERVICE SCHEDULE 100 hours 100 hours 100 hours 100 hours 100 hours 8 hours 8 hours 8 hours 8 hours 8 hours 50 hours 50 hours 50 hours 50 hours 50 hours 400 hours 400 hours 400 hours...
Page 40 SERVICE SCHEDULE CONTINUED... SERVICE REQUIRED SERVICE REQUIRED SERVICE REQUIRED SERVICE REQUIRED SERVICE REQUIRED 100 hours 100 hours 100 hours 100 hours 100 hours 8 hours 8 hours 8 hours 50 hours 50 hours 50 hours 50 hours 50 hours 400 hours 400 hours 400 hours 400 hours...
Page 41: Lubrication Points
LUBRICATION POINTS LUBRICATION POINTS LUBRICATION POINTS LUBRICATION POINTS LUBRICATION POINTS (PERFORM DAILY) (PERFORM DAILY) (PERFORM DAILY) (PERFORM DAILY) (PERFORM DAILY) Grapple Arms Main Boom Pivot GREASE GREASE GREASE GREASE GREASE Grapple Rotator Main Boom Cylinder Grapple Cylinders Stick Boom Cylinder Grapple Hanger (2 fittings) 10 Hydraulic Oil Reservoir HYDRAULIC...
Page 42: Fluid Specifications
FLUID SPECIFICATIONS FLUID SPECIFICATIONS FLUID SPECIFICATIONS FLUID SPECIFICATIONS FLUID SPECIFICATIONS GREASE GREASE GREASE GREASE GREASE Use grease shown on chart below, depending on the expected air temperature range. AIR TEMPERATURE RANGE AIR TEMPERATURE RANGE AIR TEMPERATURE RANGE AIR TEMPERATURE RANGE AIR TEMPERATURE RANGE Fahrenheit (F) Fahrenheit (F)
Page 43 FLUID SPECIFICATIONS CONTINUED... FUEL STORAGE FUEL STORAGE FUEL STORAGE FUEL STORAGE FUEL STORAGE NOTE: NOTE: NOTE: NOTE: NOTE: Diesel fuels stored for a long time may form gum or bacteria and plug filters. Keep fuel in a clean container and store in a protected area. Water and sediment must be removed before fuel gets to the engine.
Page 44: Special Torque Specifications
SPECIAL TORQUE SPECIFICATIONS SPECIAL TORQUE SPECIFICATIONS SPECIAL TORQUE SPECIFICATIONS SPECIAL TORQUE SPECIFICATIONS SPECIAL TORQUE SPECIFICATIONS WARNING WARNING WARNING WARNING WARNING Loose or overtorqued bolts can cause death, severe injury, or property damage. Loose or overtorqued bolts can cause death, severe injury, or property damage. Loose or overtorqued bolts can cause death, severe injury, or property damage.
Page 45: General Torque Specifications
GENERAL TORQUE SPECIFICATIONS GENERAL TORQUE SPECIFICATIONS GENERAL TORQUE SPECIFICATIONS GENERAL TORQUE SPECIFICATIONS GENERAL TORQUE SPECIFICATIONS See Special Torque Specifications that pertain specifically to this machine. * * * * * LUBRICATED LUBRICATED LUBRICATED LUBRICATED LUBRICATED DIA. DIA. DIA. DIA. DIA. WARNING WARNING WARNING...
Page 46: Hydraulic Pressure Settings (595 Ml)
RELIEF VALVES The Relief Valve portion of the control valves in your Barko Loader limit the flow of hydraulic oil, which relieves the excess pressure in the hydraulic system, if for any reason pressure is built up above a predetermined, safe, maximum.
Page 47: Trouble Shooting
TROUBLE SHOOTING TROUBLE SHOOTING TROUBLE SHOOTING TROUBLE SHOOTING TROUBLE SHOOTING Use this section only as a general guide to finding solutions for machine problems. If the machine should malfunction, find the problem in the headings listed then refer to the possible causes and remedies listed with the problem.
Page 48 TROUBLE SHOOTING CONTINUED... HYDRAULIC SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM PROBLEM PROBLEM PROBLEM PROBLEM PROBLEM REMEDY REMEDY CAUSE CAUSE CAUSE CAUSE CAUSE REMEDY REMEDY REMEDY Pump or motor too noisy. Low hydraulic oil supply or wrong Fill hydraulic reservoir with proper viscosity.
Page 49 TROUBLE SHOOTING CONTINUED... HYDRAULIC SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM HYDRAULIC SYSTEM CONTINUED... CONTINUED... CONTINUED... CONTINUED... CONTINUED... PROBLEM PROBLEM PROBLEM PROBLEM PROBLEM CAUSE CAUSE REMEDY REMEDY REMEDY REMEDY REMEDY CAUSE CAUSE CAUSE No machine functions. Low hydraulic oil level. Fill hydraulic reservoir with proper oil.
Page 50 TROUBLE SHOOTING CONTINUED... MACHINE OPERATIONS MACHINE OPERATIONS MACHINE OPERATIONS MACHINE OPERATIONS MACHINE OPERATIONS PROBLEM PROBLEM CAUSE CAUSE REMEDY REMEDY REMEDY PROBLEM PROBLEM PROBLEM CAUSE CAUSE CAUSE REMEDY REMEDY Boom will not remain raised. Main or Stick boom valve needs Replace valve. service.
Page 51: Decals
Cab Tilt Kit (539-0837) If the decal kit information is missing from this section of your hard copy of this manual, contact your Barko dealer to obtain copies of the kits and insert them here. If you are accessing this manual via Barko's Compact Disc (CD), the appropriate decal kits can be viewed under Decals on the Barko CD.
Page 52 MANUAL ORDERING FORM You may order one free Parts Manual and one free Service Manual (if available) for your machine by sending this completed form to Barko Hydraulics,LLC. NOTE: No manuals can be shipped out without the serial number of the machine written in below, since all manuals are made per machine serial number.

Barko 595 ML Operator's Manual

Operation

Maintenance

Decals

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