Summary of Contents for FLETCHER Alfamacchine T-300
Page 1
INSTRUCTIONS MANUAL Name DOUBLE MITRE SAW FOR “V” CUTTING 45° CUTTING OF MOULDINGS MADE FROM WOOD, ENGINEERED WOOD AND SIMILAR, HARD Function PLASTIC AND LIGHTWEIGHT ALLOYS Model / Type T300/T350/T400 Serial number Year of construction Manual Revision PLEASE RETAIN FOR FUTURE REFERENCE...
Page 2
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 Alfamacchine S.r.l. Via Curie M. e P., 3 47122 Forlì - Italy EC DECLARATION OF CONFORMITY The Manufacturer Alfamacchine S.r.l. ZLWK UHJLVWHUHG RI¿FHV LQ 47122 Forlì - Italy Tel.
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 TRANSLATION OF THE ORIGINAL INSTRUCTIONS INDEX INTRODUCTION TO USE ................................. 2 1.1. HOW TO CONSULT THIS MANUAL AND THE SYMBOLS ADOPTED ............... 2 1.3. TYPE OF USE AND CONTRAINDICATIONS ....................... 5 1.4.
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 DANGER - WARNING BEFORE USING THE MACHINE PLEASE READ THIS MANUAL CAREFULLY SO THAT YOU BECOME FAMILIAR WITH THE MACHINE, ITS ENVISAGED USE AND ANY RISKS ASSOCIATED WITH IT. .HHS WKH 8VH DQG 0DLQWHQDQFH 0DQXDO LQ JRRG FRQGLWLRQ 5HPHPEHU LW LV DQ LQWHJUDO SDUW RI WKH PDFKLQH $OZD\V UHIHU WR WKH PDQXDO to get best machine performance in maximum safety while performing the operations described therein.
Page 5
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 :$51,1* 67,&.(56 ,1',&$7,216 VHH ¿JXUH DECAL DESCRIPTION LOCATION Wear protective goggles. Wear protective gloves. Wear safety footwear Wear protective safety glasses Wear a mask to protect the respiratory tract Consult the instruction manual Hand crushing hazard.
Page 6
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 DECAL DESCRIPTION LOCATION Lifting points Horizontal clamp activation/deactivation Single vertical/double clamp activation Blade descent speed adjustment Blade height adjustment Two-hand cycle start button Safety warning on machine use EC dataplate TRANSLATION OF THE ORIGINAL INSTRUCTIONS (Keep for future reference)
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 1.3. TYPE OF USE AND CONTRAINDICATIONS. PERMITTED USE The machine described herein is designed to be run by 1 operator suitably trained and instructed with regard to residual risks. The RSHUDWRU PXVW KDYH WKH VDPH VNLOOV LQ WHUPV RI VDIHW\ DV WKH PDLQWHQDQFH WHFKQLFLDQV DQG DGHTXDWH SURIHVVLRQDO FRPSHWHQFH ...
Page 8
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 PERSONNEL AUTHORIZED TO USE THE MACHINE 7KLV PDFKLQH KDV EHHQ GHVLJQHG DQG PDQXIDFWXUHG WR EH XVHG E\ TXDOL¿HG SHUVRQQHO ZLWK DGHTXDWH WUDLQLQJ H[SHULHQFH DQG VNLOOV in accordance with the characteristics described below: Operators / Apprentices: ...
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 1.6. EMISSION OF AIRBORNE NOISE NOTE – The manufacturer declares, under his own responsibility, that the machine produces a continuous equivalent A-weighted sound pressure level of 92.9 dB. NOTE –...
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 1.7.2. DANGERS Hazards linked to the machine are indicated below: Noise hazard 7KH XVHU LV DGYLVHG WR SHUIRUP ULVN DVVHVVPHQW IRU QRLVH HPLVVLRQV LQ WKH ORFDWLRQ RI PDFKLQH LQVWDOODWLRQ DQG XVH LQ DFFRUGDQFH ZLWK the prescriptions set out by the relative legislation in force.
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 1.8. DESCRIPTION OF SAFETY FUNCTIONS Protective devices installed on the machine DANGER - WARNING IT IS STRICTLY PROHIBITED TO REMOVE THE SAFEGUARDS AND SAFETY DEVICES EXCEPT WHEN STRICTLY NECESSARY FOR THE PURPOSE OF CARRYING OUT MAINTENANCE WORK.
Page 13
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 7KH PDFKLQH LV ¿WWHG ZLWK WZR VDIHW\ VZLWFKHV 1. Located on the blade access area front moveable guard. 2. Located on the rear moveable guard used to access the interior of the machine. The safety switches are designed to immediately stop the machine if the operator opens a safety guard during the machine operating cycle.
Page 15
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 &ODPSLQJ GHYLFHV The workpiece clamping system may be vertical (1) and/or horizontal (2) (optional version). 9HUWLFDO FODPSLQJ LV EURXJKW DERXW E\ WZR RU IRXU UXEEHU VWRSSHUV GHSHQGLQJ RQ WKH SRVLWLRQ RI WKH UHODWLYH VHOHFWRU - selector switch (3) controls activation of 1 or 2 stoppers: VHOHFWRU VZLWFK FRQWUROV KRUL]RQWDO FODPSLQJ DFFHVVRU\...
Page 16
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 Guards 7KH PDFKLQH LV ¿WWHG ZLWK SRO\FDUERQDWH JXDUGV ZKLFK FDQ EH adjusted in height using the knobs (2). 7KHVH JXDUGV PXVW EH DGMXVWHG EDVHG RQ WKH SUR¿OH DQG WKH moulding to be cut and stop the operator from putting his hands into the machine.
Page 17
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 Start button The machine is equipped with a control panel to one side. The buttons indicate: 1. START - the machine is ready to start (blades rotating) 2.
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 INSTALLATION 2.1. STORAGE 7KH PDFKLQH LQWHQGHG IRU LQGRRU LQVWDOODWLRQ PXVW EH VWRUHG LI QHFHVVDU\ LQ ZHOO YHQWLODWHG VWRUDJH IDFLOLWLHV DQG SURWHFWHG IURP GXVW 7KH GHOLYHUHG HOHPHQWV PXVW UHPDLQ LQ WKHLU RULJLQDO SDFNLQJ XQWLO WKH WLPH RI ¿QDO LQVWDOODWLRQ All parts of the machine subject to the risk of oxidation are protected with grease and protective sprays at the time of dispatch to prevent oxidation caused by weather conditions.
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 2.3. TRANSPORT, LIFTING AND HANDLING 'LPHQVLRQV ZHLJKW DQG KDQGOLQJ RI LQGLYLGXDO PDFKLQH SDUWV MACHINE BODY AND STAND Machine height ..........1700 mm/66.93 in Machine width...........830 mm/32.68 in Machine length ..........3200 mm/125.98 in Weight of the machine ........
Page 20
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 +DQGOLQJ ZLWK (<(%2/76 7KH PDFKLQH IUHHG IURP DOO SDFNDJLQJ PXVW EH OLIWHG XVLQJ VXLWDEOH KRLVWLQJ VOLQJV ULJJHG XS WR WKH VSHFLDO H\HEROWV NOTES For information on the weight of the machine, please refer to the heading TECHNICAL CHARACTERISTICS DANGER –...
Page 21
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 2.5. REMOVING THE PACKAGING 'HVFULSWLRQ RI WKH SDFNDJLQJ The machine may be shipped in a container or on a lorry. In both cases the same type of packing is envisaged which is suitable for guaranteeing the good condition and proper preservation of the machine during transport up to the time of delivery to the customer.
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 PRELIMINARY PREPARATION AND ADJUSTMENT PROCEDURES 3.1. POSITIONING 6XLWDELOLW\ RI WKH ÀRRU ± VXSSRUWLQJ VXUIDFH The machine must be positioned on a solid foundation. The foundations must have an adequate load bearing capacity to support the weight of the machine. The foundations must be designed and created by the employer.
Page 23
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 3.3. ASSEMBLY OF SEPARATELY SHIPPED UNITS ,W LV DVVXPHG IRU WKH VDIH XVH RI WKH DVVHPEO\ WKDW WKH UHDGHU RI WKLV SDUDJUDSK LV DOUHDG\ IDPLOLDU ZLWK WKH LQGLFDWLRQV SURYLGHG LQ paragraph “SAFETY INSTRUCTIONS”.
Page 24
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 Extractor unit installation 7KH PDFKLQH LV ¿WWHG ZLWK WZR VLGH H[WUDFWRU RXWOHWV PP RU PP RSWLRQDO Connect up the extractor system to the two outlets using suitable pipes.
Page 25
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 $IWHU FRPSOHWLQJ LQVWDOODWLRQ RI WKH SDUWV VXSSOLHG VHSDUDWHO\ SURFHHG ZLWK HOHFWULFDO DQG SQHXPDWLF KRRNXS Pneumatic unit hook-up Connect the compressed air line (1) directly to the inlet on the ¿OWHU UHJXODWRU DQG OXEULFDWLRQ XQLW SRVLWLRQHG RQ WKH OHIW VLGH RI WKH PDFKLQH 8VH WKH TXLFN¿W FRQQHFWRU RU RWKHU FRXSOLQJ ZKLFK is suitable for the system.
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 INITIAL START-UP AND USE OF THE MACHINE DANGER - WARNING THE MACHINE MUST ONLY BE OPERATED BY AUTHORISED AND DULY TRAINED PERSONNEL WITH ADEQUATE TECHNICAL EXPERIENCE. MACHINE OPERATORS MUST BE AWARE OF THE FACT THAT KNOWLEDGE AND IMPLEMENTATION OF THE SAFETY RULES ARE AN INTEGRAL PART OF THEIR WORK.
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 'XULQJ WKH ZRUNLQJ F\FOH LW LV HVVHQWLDO WR FRPSO\ ZLWK VDIHW\ measures and prescriptions for the protection against residual risks. 4.3. START-UP %HIRUH SURFHHGLQJ ZLWK ¿UVW PDFKLQH VWDUWXS \RX PXVW FDUU\ RXW the checks indicated below: ...
Page 28
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 Blade descent speed adjustment 'HSHQGLQJ RQ WKH PDWHULDO EHLQJ KDQGOHG LW LV QHFHVVDU\ WR DGMXVW the blade descent speed by acting on the rotary switch (1). Adjustment is made by means of visual observation by the operator.
Page 30
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 Guard adjustments 2QFH WKH PRXOGLQJ KDV EHHQ SODFHG LQ WKH RSHUDWLQJ DUHD LW LV QHFHVVDU\ WR DGMXVW WKH VDIHW\ JXDUGV DGDSWLQJ WKHP WR WKH VL]H RI WKH PRXOGLQJ PDNLQJ VXUH KRZHYHU WKDW WKH\ GR QRW LQWHUIHUH with the cutting procedure.
Page 31
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 &XWWLQJ OHQJWK VWRSV The machine has two stops which slide along the entire length of the aluminium guide. 7KHVH DUH XVHG WR GHWHUPLQH WKH WZR FXWWLQJ OHQJWKV ZKLFK ZKHQ PDNLQJ UHFWDQJXODU IUDPHV FRUUHVSRQG WR WKH WZR ORQJ DQG WKH WZR short sides.
Page 32
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 External measurement of the workpiece 7KH JUDGXDWHG VFDOH JLYHV DQ LQGLFDWLRQ DV WR WKH LQWHUQDO PHDVXUHPHQW RI WKH FXW ZRUNSLHFH EXW VKRXOG \RX ZLVK WR NQRZ WKH H[WHUQDO PHDVXUHPHQW DV LQ WKH FDVH RI FXWWLQJ PRXOGLQJV IRU &$19$6 \RX PXVW FDOFXODWH WKH LQWHUQDO GLPHQVLRQ RQ ZKLFK WR VHW WKH VWRSV by means of this simple formula: 0H ±...
Page 33
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 4.5. WORKING CYCLE DANGER – CAUTION During normal use, the machine must only process the products/materials indicated in this manual. Safety measures and the indications on residual risks must always be observed during machine operation. NOTE - For all the installation and adjustment procedures, please refer to the relative chapters in this manual.
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 MAINTENANCE, TROUBLESHOOTING, AND CLEANING DANGER – CAUTION It is assumed, for the safe use of the machine, that the reader of this chapter is already familiar with the indications provided in CHAPTER 1.7 “SAFETY INSTRUCTIONS”.
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 5.6.1. TASKS THAT CAN BE PERFORMED BY THE OPERATOR $ OLVW RI DOO WKH SHULRGLFDO FKHFNVLQVSHFWLRQV DGMXVWPHQW DQG FRQWURO RSHUDWLRQV DQG 5287,1( 0$,17(1$1&( RSHUDWLRQV ZKLFK FDQ be carried out by the machine operator is provided below.
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 5.6.2. TASKS THAT CAN BE PERFORMED ONLY BY MAINTENANCE TECHNICIANS The ROUTINE MAINTENANCE operations which must be performed by a maintenance technician are indicated below. FREQUENCY CHECK METHODS AND RESULTS...
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 Check the vertical stoppers for wear PRQWKO\ &KHFN WKH FRQGLWLRQ RI HDFK LQGLYLGXDO VWRSSHU ,I QHFHVVDU\ replace by slackening the grub screw (2) to remove and replace the aforementioned stopper (1).
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 5.6.3 CLEANING DANGER – CAUTION It is assumed, for the safe use of the assembly, that the reader of this chapter is already familiar with the indications provided in CHAPTER 1.7 “SAFETY INSTRUCTIONS”.
Page 46
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 FREQUENCY ZONE - METHODS PERSONNEL When necessary THE WORKING BENCH PXVW EH NHSW FOHDQ RI ZRUN UHVLGXHV GXVW VKDYLQJV Also the operator or swarf). 7KH PDFKLQH LV ¿WWHG ZLWK D VZDUI FRQYH\LQJ V\VWHP DQG GXVW H[WUDFWRU V\VWHP which can be connected to a suction system (supplied as an OPTIONAL).
Page 47
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 5.6.4 LUBRICATION During lubrication operations: 1. Avoid bringing oil and/or grease into contact with the skin. 2. During oil and/or grease changes use protective gloves. %RWK VSHQW DQG IUHVK OXEULFDQWV DUH KLJKO\ SROOXWLQJ IRU GLVSRVDO RI OXEULFDQWV FRQVXOW \RXU OXEULFDQW GHDOHU RU FRQWDFW D VSHFL¿F WR[LF waste disposal company.
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 6WHP OXEULFDWLRQ E\ WKH PDLQWHQDQFH WHFKQLFDQ (monthly) Before proceeding to lubricate the stems (1) carry out adequate cleaning. Once clean it is possible to proceed with lubrication using a brush to apply a thin coating of lubricant.
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 TROUBLESHOOTING AND RELEASE OF MOVING PARTS ,I DQ\ RI WKH PRYLQJ SDUWV EHFRPHV MDPPHG LQ RUGHU WR UHOHDVH LW LQ FRQGLWLRQV RI VDIHW\ WKH PDFKLQH RSHUDWRU PXVW ¿UVW VWRS WKH PDFKLQH DQG WKHQ LQIRUP WKH SHUVRQV LQ FKDUJH RI PDLQWHQDQFH LI KH KDV QRW EHHQ DXWKRULVHG WR UHOHDVH MDPPHG SDUWV EHIRUHKDQG The following section describes operations for troubleshooting and releasing moving parts that can be performed by maintenance technicians.
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 PROBLEM / FAULT POSSIBLE METHODS AND ANCILLARY NOTES CAUSE/S 7KH PDFKLQH LV UXQQLQJ EXW WKH - the pedal isn't working; - replace the pneumatic pedal; - replace workpiece isn't clamped when the pedal - main air solenoid valve not working;...
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 INSTRUCTIONS FOR EMERGENCIES The indications on extinguishing media are of fundamental importance as any operations/interventions which are not carried out in FRPSOLDQFH ZLWK WKH LQGLFDWLRQV SURYLGHG EHORZ RU DUH QRW IRUHVHHQ PD\ GDPDJH WKH PDFKLQH LWV LQWHUQDO FRPSRQHQWV WKH SRZHU VXSSO\ V\VWHP WKH SURGXFW EHLQJ KDQGOHGSURGXFHG QRW WR PHQWLRQ LQMXU\ WR RSHUDWRUV )DLOXUH WR REVHUYH WKH LQGLFDWLRQV ZLOO DOVR nullify the warranty.
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 9.2. DISPOSAL DANGER - WARNING DISPOSE OF THE MACHINE COMPONENTS IN ACCORDANCE WITH OPERATING METHODS WHICH OBSERVE THE MAIN REGULATIONS GOVERNING SAFETY AND ENVIRONMENTAL PROTECTION IN THE COUNTRY OF DISPOSAL.
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 PNEUMATIC DIAGRAM TRANSLATION OF THE ORIGINAL INSTRUCTIONS (Keep for future reference)
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 ELECTRICAL DIAGRAM TRANSLATION OF THE ORIGINAL INSTRUCTIONS (Keep for future reference)
Document Code Rev. Date saved Date printed T300 - T350 - T400 ISTRUZIONI 14/07/2016 14/07/2016 ELECTRICAL SYSTEM ON BOARD THE MITRE SAW MACHINE TRANSLATION OF THE ORIGINAL INSTRUCTIONS (Keep for future reference)
Page 56
ALFAMACCHINE S.r.l. Via Curie Marie e Pierre, 3 - 47122 Forlì - FC Tel. +39-0543/783301 Fax +39-0543/783302 http://www.alfamacchine.com...