Sealey 4040AG Instructions

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions
and maintained properly, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT
CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL
INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to instruction
manual
1. SAFETY
Ensure the jack is in sound condition and good working order. Take action for immediate repair or
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replacement of damaged parts. Use genuine parts only. The use of improper parts may be dangerous
and will invalidate the warranty.
Locate the jack in a suitable, well lit working area.
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Keep working area clean and tidy and free from unrelated materials.
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Use jack on level and solid ground, preferably concrete.
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Avoid tarmacadam as jack may sink in. Chock wheels of vehicle.
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Ensure the vehicle handbrake is engaged, engine is switched off and transmission is in gear
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(or "PARK" if automatic).
Ensure minimum distance of 0.5m between vehicle and static objects such as doors, walls, etc., to allow
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for vehicle tilting.
Ensure all non-essential persons keep a safe distance whilst the jack is in use.
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Ensure there are no passengers in the vehicle.
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Place jack under only those lifting points recommended by vehicle manufacturer (see vehicle handbook).
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Check that the lifting point is stable and centred on the jack saddle.
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Ensure the jack wheels are free to move and that there are no obstructions.
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▲ DANGER: Use the jack for lifting only, NOT for supporting the lifted load.
Ensure there are no persons or obstructions beneath the vehicle before lowering.
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Use suitable axle stands under the vehicle before proceeding with any task.
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Use a qualified person to lubricate and maintain the jack.
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Ensure that only hydraulic jack oil is used in the jack.
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DO NOT operate the jack if damaged.
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DO NOT allow untrained persons to operate the jack.
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DO NOT exceed the rated capacity of the jack.
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DO NOT allow the vehicle to move during lifting or lowering, or use the jack to move the vehicle.
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DO NOT jack vehicle if there is a risk of spillage of fuel, battery acid, or other dangerous substances.
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DO NOT work under the vehicle until appropriately rated axle stands have been correctly positioned.
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DO NOT use the jack for purposes other than that for which it is intended.
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DO NOT top up hydraulic system with brake fluid. Use hydraulic jack oil only.
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DO NOT adjust the safety overload valve.
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When not in use store jack, fully lowered, in a safe, dry, childproof area.
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2. INTRODUCTION
Single piece hydraulic unit with heavy base design and large jacking saddle. Universal joint release mechanism allows safer, more controlled
Lowering of the jack. Rocket Lift feature brings lifting arm into contact with jacking point with just minimal pumps. Polyurethane wheels for
Smoother manoeuvrability and helps prevent damage to workshop floor. Protective jack handle sleeve helps prevent accidental damage to car
bodywork when pumping the handle. The Anniversary Edition range is available in three colours, for ease of location and visual safety.
3. SPECIFICATION
Model No: ...........................................................4040AG/Y/O
Capacity ...................................................................... 4tonne
Minimum saddle height .............................................. 100mm
Maximum saddle height ............................................. 533mm
Maximum chassis height ............................................ 162mm
Length ........................................................................ 745mm
Weight ............................................................................ 44kg
4. ASSEMbLY
4.1. Insert the upper handle into the lower handle. Secure the two pieces together with the bolts (Fig.1.A).
4.2. Undo the handle socket screw (b) until it no longer protrudes into the handle socket (Fig.2).
4.3. Insert the pump handle into the handle socket, engaging the square drive of the release valve.
4.4. Ensure that the handle is correctly inserted into the socket, then tighten the handle socket screw (b).
© Jack Sealey Limited
INSTRUCTIONS FOR:
TROLLEY JACK 4TONNE ROCKET LIFT-
GREEN, YELLOW, ORANGE
4040AG, 4040AY, 4040AO
PART NOS:
Wear safety
footwear
ASSEMbLY
Original Language Version
Apply
Chock
Wheels
Never
exceed
X2
Fig.1
4040A Series Issue:3(H,F) - 03/01/18