Design Engineering CryO2 Installation Instructions

Water Reservoir with Lid
1
Wiring Harness
1
2' Power Lead Wire
1
Washers
2
Short Sheet Metal Screws
2
Long Sheet Metal Screws
2
Wire Taps
2
It is recommended that a qualified mechanic install this unit. A razor will be required along with a set of pliers and a hand drill
with 5/32" and 5/8" drill bits.
Install the reservoir by locating a suitable position where the tank will remain level.
1 -
2 - Drill two holes with a 5/32" drill bit into the metal, using the reservoirs mounting holes as a
template.
3 - Mount the reservoir with the long sheet metal screws with the black ground wire terminal
harness secured by one of the screws.
Plug Harness connector into the reservoirs pump socket.
4 -
5 - Install the switch by locating a convenient position on your dash by drilling a 5/8" hole free
from interference.
Mount the switch from the back side securing with the provided hex nuts.
6 -
7 -
Attach the red power lead wire to either side of the switch, then attach the red power
harness wire on the other switch connector.
8 -
Connect to power selecting a 12 volt power source and place wire in one side of the wire
tap.
9 -
Place red power lead wire from switch in other side of wire tap (Do Not Strip Wire).
10 -
Crimp down on metal prong with pliers, so both wires are pierced. Close plastic cover.
11 -
Intall nozzle tubes and jets by determining the best location. Drill a hole if needed to mount
each nozzle tube.
12 -
Bend the tubes so that they face the intercooler when activated.
13 -
Using the nozzle tube clamps as a template, drill a 5/32" hole(s) to secure the clamps, then
attach them with short sheet metal screws.
14 -
Adjust nozzle tips with pliers so the water stream makes contact with the intercooler.
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Design Engineering, Inc.
604 Moore Road
Avon Lake, OH 44012
Installation Instructions
CryO²™ Intercooler Water Sprayer
PART NO. 080140

KIT CHECKLIST

NOTE

DIRECTIONS

www.DesignEngineering.com
800-264-9472
Hose "T"
1
Nozzle Tubes
2
Nozzle Holding Clips
2
Large Push Button
1
5.5' of 1/8" Hose
1
6" of 3/16" Hose
1
EGR Check Valve
1
v02.08
INS028