Muncie MP2 Operation, Service And Parts Manual
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Muncie MP2 Operation, Service And Parts Manual

Advantage systems
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OPERATIONS, SERVICE & PARTS MANUAL
OPERATIONS, SERVICE & PARTS MANUAL
SNOW & ICE PRODUCTS
PERFORMANCE
ECONOMY
CONVENIENCE
SAFETY

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Summary of Contents for Muncie MP2

  • Page 1 OPERATIONS, SERVICE & PARTS MANUAL OPERATIONS, SERVICE & PARTS MANUAL SNOW & ICE PRODUCTS PERFORMANCE ECONOMY CONVENIENCE SAFETY...
  • Page 2 This manual contains the most up to date information available at the time of printing. In the event that revised information will become available after printing, new pages may be downloaded from munciepower.com...

  • Page 3: Table Of Contents

    MP2 Advantage Systems Operations Manual TABLE OF CONTENTS INSTALLATION Designated Hydraulic Ports Electrical Installation Joystick Installation Initial Startup OPERATIONS AND PROGRAMMING GUIDE Programming Table of Contents Cylinder Operations Joystick and Spreader Operations 13-14 Liquid Operations User Adjusted Settings 14 -19...
  • Page 4 MP2 ADVANTAGE SYSTEM - INSTALLATION TABLE OF CONTENTS TROUBLESHOOTING Joystick Fault Hydraulic Faults 51-52 Control Panel—Arrowed Cylinder Button Faults Control Panel—Spreader Control Faults Control Panel—Error Indicators MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...
  • Page 5 MP2 ADVANTAGE SYSTEM - INSTALLATION MP2 ADVANTAGE SYSTEM - INSTALLATION HYDRAULIC PLUMBING INSTALLATION REVISED MID-SIZE SYSTEM MID NEW STYLE WITH SCRAPER Plumbing Installation: Connect the work hoses to their designated ports Reference the table below for details HF49519-08 HF49520-08 HF35470-06...

  • Page 6: Electrical Installation

    MP2 ADVANTAGE SYSTEM - INSTALLATION MP2 ADVANTAGE SYSTEM - INSTALLATION ELECTRICAL HOOK-UP Only power and ground need to be connected for the mp2 advantage to function. However, a speedometer input needs to be connected if using ground speed orienta- tion (auto mode).

  • Page 7: Joystick Installation

    MP2 ADVANTAGE SYSTEM - INSTALLATION MP2 ADVANTAGE SYSTEM - INSTALLATION JOYSTICK INSTALLATION 16-pin Amp 12-pin Amp Connector Connector 1) Locate the control panel Remove the two 4) Plug the 16 pin connector and the 12 pin Allen screws to expose the 25 pin electrical...

  • Page 8: Initial Startup

    MP2 ADVANTAGE SYSTEM - INSTALLATION MP2 ADVANTAGE SYSTEM - INSTALLATION INITIAL STARTUP 1 If the system is equipped with a Joystick, we recommend unplugging it at the Control Panel for the initial operation This will allow “Fault Displays” to be more recognizable on the Control Panel...
  • Page 9 MP2 ADVANTAGE SYSTEM - INSTALLATION MP2 ADVANTAGE SYSTEM - INSTALLATION MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...

  • Page 10: Operations And Programming Guide

    OPERATION & PROGRAMMING GUIDE OPERATION & PROGRAMMING GUIDE OPERATIONS AND PROGRAMMING GUIDE MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...
  • Page 11 Auto Mode Take-off Timer ..........18-19 Pump Unloader Disable ..........19 Liquid Setting ..........19 Datalogging On/Off ..........19 Encoder Direction ..........19 Primary Module Software ID ..........19 Control Panel Software ID Exit the Adjustment Menu ..........19 MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...

  • Page 12: Cylinder Operations

    Plow Float it will function as follows: off. The joystick is now dead. Repeat the sequence to reinstate joystick control. • Select Single-Acting on the Plow Cylinder Type in the user adjustment menu. (pg. 20) MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...

  • Page 13: Joystick And Spreader Operations

    Spinner knob down turn it either direction to the desired Product number and release. Auto Spreading • Push and hold the Liquid control for two seconds and release to switch from Man to Auto. MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...

  • Page 14: Liquid Operations

    • Turn the Spinner control to adjust the display from go blank. Factory default Pass Code is 001. “00, 10, 20, 30,… 90, 99”. • Observe your mirrors to find a suitable pattern width. • The numbers are reference values only and have no other meaning. MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...

  • Page 15: Scrolling Through The Menu

    • 1 = Some International trucks is made. • Select the input number on the Spinner display and enter by pushing the Spinner knob. WARNING! When these adjustments are made the Spinner will operate! MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...

  • Page 16: Speedometer Input Select

    • If you should ever need to replace a control you can insert the number from the old into the new control on this line and avoid having to re-do a new “Weighed Dump” process. MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...

  • Page 17: Liquid Drive Pwm Adjust

    Spinner display and push the Spinner knob to enter Down (dr) will allow the values. trimming the flow or • For Keypad users… the Plow LO serves no speed of the Scraper function and can be ignored. The Plow (dr) “drive” (Up-Down) operation will allow trimming the flow or speed of the Plow when the joystick is MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...

  • Page 18: Scraper Angle Max

    • A backup channel is also assigned to the left-right the Auger speed to function of the joystick. (See preceding instruction) operate at the Blast MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...

  • Page 19: Pump Unloader Disable

    • Set the display for 0 if a datalogging module is present. • Set the display for 1 if a datalogging module is not present. MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...
  • Page 20 MP2 ADVANTAGE SYSTEM ELECTRONICS ELECTRONICS GUIDE MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...

  • Page 21: Advantage System Electronics

    Network Command Integrity MP2 ADVANTAGE SYSTEM Data and control commands are sent from the MP2 Advantage Control Panel to the Primary Module ELECTRONICS SPECIFICATIONS approximately 4 times per second. When the Primary Module receives a command, it sends back Voltage Supply a confirmation to the Control Panel. For example:...

  • Page 22: Electrical Block Diagram For The Primary And Secondary Modules

    Unloader Dump Down ORANGE Cyl. Flow Cont. YELLOW Dump UP YELLOW Spinner WHITE Plow Down WHITE Auger ORANGE Plow UP Plow Right Speedometer PINK Plow Left BLUE Pre-Wet GREEN Plow Right PURPLE MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...

  • Page 23: Electrical Block Diagram For The Control Panel And Joystick Connection

    Electrical Block Diagram for Control Panel & Joystick 12VDC Power and Ground Connect to the same Keyed ignition supply as Primary and Secondary modules. DB25 Connector Plugs to the back of the control panel. MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...

  • Page 24: Control Panel Error Indicators

    NOTE: IF THE JOYSTICK OPERATION IS A PROBLEM, TURN POWER OFF AND UNPLUG THE JOYSTICK AT THE BACK OF THE PANEL. TURN POWER BACK ON AND DIAGNOSE THE PROBLEM USING ONLY THE BUTTONS. MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower...

  • Page 25: Mp 2 Advantage System Joystick Parts Identification

    Dead-Man switch The Selector buttons only need to be depressed MOMENTARILY to select Plow, Dump, etc The selection will display on the Control Panel Selections must occur when the joystick is centered MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...

  • Page 26: Mp 2 Advantage System Electronic Components

    MP2 ADVANTAGE SYSTEM ELECTRONICS MP2 Advantage Electronic Components NX1AJ1XX1 NXCP1A JOYSTICK CONTROL PANEL PRIMARY MODULE SECONDARY MODULE NXSM1A NXMM1A SECONDARY MODULE PRIMARY MODULE MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...

  • Page 27: Wiring Harness Diagrams And Pinouts

    SECONDARY A OUTPUT WIRE COLOR ORANGE WHITE YELLOW BLUE PURPLE NONE NONE NONE NONE NONE NONE Purple Orange Hoist Lower Plow Right White Plow Lower Blue Yellow Plow Left Hoist Raise Ground Plow Raise MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...
  • Page 28 NONE NONE NONE PINK LOOP Pink Purple Orange Scraper or Wing Lower Scraper Right Wing Extend White NOT USED Blue Yellow Scraper Left Scraper or Wing Raise Wing Retract Ground NOT USED MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...
  • Page 29 Primary Output Harness — NXWH3A PRIMARY OUTPUT WIRE COLOR ORANGE WHITE YELLOW GREEN GREEN NONE NONE NONE NONE NONE PINK Orange Pink Speedometer Auger Green Pre-Wet White Spinner Yellow Cyl. Flow Ground Unloader MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...
  • Page 30 PRIMARY PIN LOCATIONS WIRE COLOR BLACK BLACK Ground NONE 12VDC WHITE NONE BLUE PRIMARY MODULE SECONDARY A PIN LOCATIONS WIRE COLOR BLACK NONE WHITE NONE BLUE NONE NONE SECONDARY MODULE A NONE NONE NONE MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...
  • Page 31 SECONDARY MODULE B SECONDARY B PIN LOCATIONS SECONDARY A PIN LOCATIONS WIRE COLOR WIRE COLOR BLACK BLACK NONE BLACK WHITE WHITE NONE WHITE BLUE BLUE NONE BLUE NONE NONE NONE NONE NONE NONE MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...
  • Page 32 PIN 7 PIN 4 PIN 9 PIN 8 PIN 13 PIN 5 PIN 17 PIN 11 PIN 24 PIN 6 PIN 18 PIN 12 PIN 25 PIN 7 PIN 12 PIN 8 MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...
  • Page 33 MEDIUM MP2 ADVANTAGE SYSTEM MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...

  • Page 34: Explanation Of Cartridge Valves And Hydraulic Specifications

    MEDIUM MP2 ADVANTAGE SYSTEM MEDIUM MP2 ADVANTAGE SYSTEM INLET/SPREADER MANIFOLD: HF35687-06 (Reference circuit schematic for HF35687-06) drained to tank through SV1 (Unloader Pump Gage Port (PGP) – Indicates the inlet Solenoid Valve) to allow this to happen pressure from the pump This pressure will be approximately 300 PSI higher than the SV1 –...
  • Page 35 RV5 – Spreader pressure relief valve RV5 also incorporates pressure compensation limits the pressure of the spreader motor In its unenergized state it provides a circuits It is located in the pilot load-sense MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...
  • Page 36 & dump manifold of the tank an MP2 Advantage System and through a PV1 – Priority flow control valve PV1 is a priority flow divider valve in that manifold...
  • Page 37 Lift work line It is a hybrid valve that places relief valve section of SUN2 has a pilot a check valve in parallel with a relief valve control connection to the opposite cylinder The check valve direction allows for free- MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...
  • Page 38 PS1 – Pressure sequence valve PS1 Spreader Relief connects system pressure to the pilot Factory Setting 2000 PSI (Adustable) control of CV2 when shifted This opens CV2 to provide a second high flow drain MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...

  • Page 39: Solenoid Shift Sequence

    (EH2) Proportional Pilot Control Scraper Left (SV1) Pump Unloader Pilot, (PV1) Priority Flow Divider, (EH3) Proportional Pilot Control Scraper Right (SV1) Pump Unloader Pilot, (PV1) Priority Flow Divider, (EH4) Proportional Pilot Control MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...
  • Page 40 Hoist Directional Control HF49520-08 NXPE16S67H0N Plow Lower Check NXCV10200N40 Hoist Lower Relief NXRV1022A0N1375 Cavity Plug NXCP1020N Plow Angle Directional Control NXPE12567C0N Plow Lift Directional Control Plow Lower Relief NXPE12S67H0N NXRV1022A0N1375 COIL PART NUMBER NX4303612 MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...

  • Page 41: Hydraulic Schematics

    PLOW RAISE DRAIN PLOW LOWER DRAIN PLOW LEFT TANK PLOW RIGHT CYLINDER FLOW HOIST RAISE PSI SWITCH HOIST LOWER PILOT RETURN PIL2 PILOT PUMP PIL2 MANIFOLD INTERFACE TO SCRAPER MANIFOLD – HF35470-06 MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...

  • Page 42: Work Ports

    PLOW RAISE PLOW LOWER PLOW LEFT PLOW RIGHT HOIST RAISE HOIST LOWER PILOT RETURN PUMP DRAIN DRAIN TANK CYLINDER FLOW PSI SWITCH 1/4” NPTF PIL2 PILOT MANIFOLD INTERFACE TO INLET & SPREADER HF49519-08 MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...

  • Page 43: Adjusting The Counterbalance And Relief Valves

    4. Once the desired pressure has been established, hold the Allen screw stationary while tightening the lock-nut back on Allen screw stationary while tightening the lock-nut back on the cartridge. the cartridge. RV2 AND RV4 ARE FACTORY SET- DO NOT ADJUST MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...
  • Page 44 NXLS08300N00 LS Check NXCV08200N04 Cavity Plug LS Check NXCP12200N NXCV08200N04 Spinner/Auger Relief NXRV0820H0N1820 Pump Unloader Pilot NXSV08250N00 Main System Relief NXRV0820H0N3322 HF49519-08 Pump Unloader NXEV16S340N10 COIL PART NUMBER NX4303212 NX4303212 NX4303212 NX4303612 MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...

  • Page 45: Hydraulic Schematics

    LSGP is located below CV1 MANIFOLD INTERFACE TO PLOW/DUMP MANIFOLD – HF49520-08 (SV1) replaced with (RV1) replaced with cavity plug (CP2) in Load cavity plug (CP3) in Load Sense Configuration. Sense Configuration. MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...

  • Page 46: Work Ports

    FUNCTION SIZE (SAE) MANIFOLD INTERFACE PUMP TO PLOW/DUMP PUMP GAUGE PORT MANIFOLD – HF49520-08 LOAD SENSE LSGP LOAD SENSE GAUGE PORT AUGER SPINNER TANK TANK TANK PILOT DRAIN DRAIN CYLINDER FLOW LSGP MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...

  • Page 47: Adjusting The Relief Valves

    6. Once the desired pressure has been pressure relief cartridge. established, replace the cap on the established, tighten the lock-nut back pressure relief cartridge. onto the cartridge while holding the allen screw stationary. MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...
  • Page 48 ANGLE IRON (2) PLCS (PISTON PUMPS) 3/4” NPT 22.00 30.03 LARGE AND MEDIUM ENCLOSURE FOR MANIFOLD WITHOUT TANK 11.87 30.88 16.88 * 2 x 2 x 1/4 THK. 10.00 LG. ANGLE IRON MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...

  • Page 49: Medium/Large Return Line Filter

    MP2 ADVANTAGE SYSTEM ENCLOSURES & ACCESSORIES MEDIUM/LARGE RETURN LINE FILTER PART. NO.: TRLF503 0.3125 HEX HEAD CAPSCREW SAE 20 ODT OIL FILL TYP. 4 PLACES AS SHOWN PORT WITH PLUG 1.50 N.P.T.F. 90º 2.44 6.62 REF. REF. REF. 0.44 DIA. HOLE, 4 PLACES AS SHOWN 6.0 REF.
  • Page 50 (Lo) and (dr). Also be sure the (dr) settings are not too high (i.e. above 85). Flow to the cylinders is typically at maximum at 80. Higher numbers result in wasting joystick resolution. MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...
  • Page 51 If this is a Medium or Large size system it could be equipped with a counter-balance valve on the Plow circuit Follow the directions elsewhere in this manual for proper adjustment An improperly adjusted counter-balance valve will prevent the cylinder from draining MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...
  • Page 52 DUMP LOWERING IS VERY SLOW with a counter-balance valve on the Dump circuit. Follow the directions elsewhere in this manual for proper adjustment. An improperly adjusted counter-balance valve will prevent the cylinder from draining. MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...
  • Page 53 If the Plow Down operation is initiated twice within remains until Plow Raise is depressed. 5 seconds the Plow Down button will light red to indicate Plow Float Raising the plow cancels it MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...
  • Page 54 4 Electric pumps are often equipped with integral pressure switches attached These switches will open the electrical drive to the pump motor if the discharge pressure exceeds 40 PSI When this occurs, the system will detect an “open” circuit fault MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower roducts...
  • Page 55 NOTE: If the joystick operation is at issue, please unplug it the back of the panel and try the system using only the buttons. You will need to turn power off and back on to do this. The buttons make it easier to diagnose problems. MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL uncie ower...
  • Page 56 201 East Jackson Street • Muncie, Indiana 47305 800-367-7867 • Fax 765-284-6991 • info@munciepower.com • www.munciepower.com Specifications are subject to change without notice. Visit www.munciepower.com for warranties and literature. All rights reserved. © Muncie Power Products, Inc. (2009) Member of the Interpump Group TR09-05 (Rev. 11-17)

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