ChemDry PowerHead AX Operator And Parts Manual

Carpet cleaning applicator with patented amplified extraction head

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ChemDry PowerHead AX™
International
Operator and Parts Manual
Chem-Dry PowerHead
Owner's Manual
Carpet Cleaning Applicator with Patented Amplified Extraction Head
Superior Carpet and Upholstery Cleaning
Harris Research, Inc
MAN-33276 Rev. 1, April 15, 2011
(182-160)
No part of this manual may be reproduced or used in any form or by any means (i.e. graphics, electronic, photocopying or electronic
retrieval systems) without the express written permission of ChemDry Canada Ltd. All rights reserved. Copyright© 2011.

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Summary of Contents for ChemDry PowerHead AX

  • Page 1 (182-160) No part of this manual may be reproduced or used in any form or by any means (i.e. graphics, electronic, photocopying or electronic retrieval systems) without the express written permission of ChemDry Canada Ltd. All rights reserved. Copyright© 2011.
  • Page 3: Table Of Contents

    Cleaning Hints ..................5-3 MACHINE MAINTENANCE ................SECTION 6 Daily Maintenance................... 6-1 Periodic Maintenance ................6-3 Transport and/or Storage ................ 6-4 freeze Warning and Protection .............. 6-4 ELECTRICAL DIAgRAMS ................SECTION 7 i - ChemDry PowerHead AX Operator and Parts Manual...
  • Page 4 REPAIR AND REPLACEMENT ..............SECTION 9 felt Vacuum Seal Replacement: ............. 9-1 High Pressure Valve Assembly ............... 9-2 TROubLESHOOTINg ................SECTION 10 LIMITED WARRANTy PLAN ................ SECTION 11 Coverage Schedule................. 11-2 Warranty Registration ................11-3 ChemDry PowerHead AX Operator and Parts Manual - ii...
  • Page 5 3-1. base with Cover ..................3-1 figure 3-2. base without Cover ..................3-1 figure 4-1. Solution and Vacuum Hose Connections ...........4-1 figure 4-2. PowerHead AX Maneuvers Like a buffer ...........4-2 figure 4-3. Incorrect use of the Machine ..............4-3 figure 5-1. Recommended Cleaning Patterns .............5-1 figure 5-2.
  • Page 6 ChemDry PowerHead AX ChemDry PowerHead AX Operator and Parts Manual - iv...
  • Page 7: Introduction

    Soiled solution is then extracted from the carpet by five ChemDry exclusive patented extraction cleaning heads and drawn through the aluminum exhaust manifold to the Hot Carbonating Extraction (HCu) unit recovery tank.
  • Page 8: Approvals/Certifications

    (Adopted IEC 335-1 (1991) (3rd Edition), with modifications) If it is necessary to provide verification, your machine is labeled with an ETL mark. Do not remove or tamper with any part of the PowerHead AX; this may result in a non-compliance with the above standard.
  • Page 9: Warnings, Cautions And Notices

    ChemDry PowerHead AX WArnings, CAutions And notiCEs Harris Research, Inc. uses this WARNINg symbol throughout the manual to warn of possible injury or death. This CAuTION symbol is used to warn of possible equipment damage. This NOTICE symbol indicates that federal or state regulatory laws may apply, and also emphasizes supplemental information.
  • Page 10 ChemDry PowerHead AX Introduction: 1-4...
  • Page 11: Machine Specifications

    ChemDry PowerHead AX 2 - Machine Specifications Chemdry PowerHead AX Length 58.42 cm (23 in.) base Width 38.1 cm (15 in.) Height 109.22 cm (43 in.) Weight 31.75 kg (70 lbs) 1/2 Hp, 120 V, 60 Hz 1,725 rpm Input, 130 rpm Output...
  • Page 12 ChemDry PowerHead AX Machine Specifications: 2-2...
  • Page 13: Assembly Instructions

    8 x 1/2” Plug screws gear Box Cover figure 3-1. Base with Cover figure 3-2. Base without Cover Re-attach the cover onto the PowerHead AX. your machine is now ready to operate. 3-1: Assembly Instructions...
  • Page 14 ChemDry PowerHead AX Assembly Instructions: 3-2...
  • Page 15: Operating Instructions

    The vacuum hose must be in good condition to ensure maximum airflow. Electrical Cord Connection The 15 m (50 ft) electrical cord on your PowerHead AX is a detachable three-prong grounded line requiring a three-prong, 15 Amp receptacle. A three-prong to two-prong adapter may be used, providing its ground wire is properly attached to a grounded terminal.
  • Page 16: Control Functions

    MAnEuvEring tHE PoWErHEAd AX your PowerHead AX maneuvers like a buffer (see figure 4-2). To move the PowerHead AX to the right, lift the handle slightly. The more you lift or lower the handle, the faster the PowerHead AX will move.
  • Page 17: Edging Tool

    ChemDry PowerHead AX Do not operate your PowerHead AX on dry carpets. The friction generated by the revolving cleaning heads may damage fibers in the carpet. Once you have become familiar with the speed and movement of the machine, practice making it hover in one spot. (The hovering maneuver is useful for removing stubborn stains, as well as removing furniture indentations.)
  • Page 18 ChemDry PowerHead AX Operation: 4-4...
  • Page 19: Cleaning Information

    PowerHead AX, move it slowly and deliberately with a 50% overlap, giving it time to clean and extract. (unlike a manual wand, the PowerHead AX is doing the work you had to do in the past) A steady pace rather than a frenzied one will increase efficiency and production and decrease fatigue.
  • Page 20: Special Information

    With a PowerHead AX, loose yarns form balls and are kicked aside as the cleaning heads revolve. This is normal when aggressive cleaning or even normal vacuuming takes place, as evidenced by a number of dead, loose yarns in the vacuum cleaner bag.
  • Page 21: Cleaning Hints

    The PowerHead AX has been very successful in restoring badly matted traffic lanes in front of doorways and sofas. Even pivot areas can be brought back to life again, in most cases.
  • Page 22 ChemDry PowerHead AX Cleaning Information: 5-4...
  • Page 23: Machine Maintenance

    PowerHead AX will result in a long, dependable life for the unit. Keep in mind that your PowerHead AX will be in full view of your customer. A PowerHead AX that is dirty and unkempt in appearance can cause your business or professional image to suffer.
  • Page 24 6-3. remove debris before cleaning the head assembly, place the rubber stopper (available in the ChemDry Service Kit) inside the threaded bore of the hub. This will prevent debris from entering the solution lines and clogging the spray jets.
  • Page 25: Periodic Maintenance

    Turn the cleaning head until you can see the inspection hole in the gear. With the PowerHead AX sitting flat on a table or the floor, the oil level should be up to, but not above, the middle of the gear.
  • Page 26: Transport And/Or Storage

    WArning And ProtECtion your PowerHead AX can sustain damage from freezing, as can any equipment that functions with the use of water. Care must be taken to protect this tool from freezing just as you do your other equipment.
  • Page 27 ChemDry PowerHead AX 7- Electrical Diagrams figure 7-1. Wiring diagram - 120 v, 60 Hz 6037 7-1: Electrical Diagrams...
  • Page 28: Electrical Diagrams

    ChemDry PowerHead AX Electrical Diagrams: 7-2...
  • Page 29: Assemblies And Parts Lists

    ChemDry PowerHead AX 8 - Assemblies and Parts Lists The following ChemDry PowerHead AX major assemblies are detailed in this section: „ Chem-Dry PowerHead final Assembly Parts Lis „ upper and Lower Handle Assembly Parts Lis „ Solution Valve Assembly Parts Lis „...
  • Page 30 ChemDry PowerHead AX figure 8-1. Chem-dry PowerHead final Assembly 6395 Rev. A Assemblies and Parts Lists: 8-2...
  • Page 31: Chem-Dry Powerhead Final Assembly Parts List

    ChemDry PowerHead AX Chem-dry PowerHead final Assembly Parts list item Part number description item Part number description 000-163-103 Assembly, Chem-Dry Edging Tool 000-068-127 Hose, 3/8” X 48 1/2” w/ Inserts 000-041-251 Cover, Chem-Dry 000-068-041 Hose, base Out Assembly, base and Drive Train 000-131-027 Trim Lock X 1.00”...
  • Page 32 ChemDry PowerHead AX figure 8-2. upper and lower Handle Assembly -view 1 of 3 6394 Rev. g Assemblies and Parts Lists: 8-4...
  • Page 33 ChemDry PowerHead AX figure 8-3. upper and lower Handle Assembly - view 2 of 3 6394 Rev. g HIDDEN HIDDEN HIDDEN 8-5: Assemblies and Parts Lists...
  • Page 34 ChemDry PowerHead AX figure 8-4. upper and lower Handle Assembly -view 3 of 3 6394 Rev. g HIDDEN 2X 48 Assemblies and Parts Lists: 8-6...
  • Page 35: Upper And Lower Handle Assembly Parts List

    ChemDry PowerHead AX upper and lower Handle Assembly Parts list Part number description Part number description Item Item 000-107-096 Handle, Arc 000-143-048 Screw, #10-24uNC X 0.25” Lg. Pan Head Phillips 000-094-034 Nut, #10-24uNC Nylock 000-107-103 Trigger Pivot 000-154-001 Spacer, 1/4” X 5/16” - S/S Solution Valve 000-143-166 Screw, #10-24uNC X 3/8”...
  • Page 36: Solution Valve Assembly Parts List

    ChemDry PowerHead AX figure 8-5. solution valve Assembly 6406 Rev. b solution valve Assembly Parts list Part number description Item 600-012-001 600-012-001 Valve body, S/S Welded Valve body, S/S Welded 600-012-003 600-012-003 Valve Stem Assembly Valve Stem Assembly 000-155-003 000-155-003...
  • Page 37 ChemDry PowerHead AX figure 8-6. Base and drive train Assembly 6392 Rev. C Prior to operating the machine, replace the shipping plug (number 6 in the drawing - P/N 000-106-001) with the vented plug (P/N 000-106-014). See page 3-1 in this manual for more information.
  • Page 38: Base And Drive Train Assembly Parts List

    ChemDry PowerHead AX Base and drive train Assembly Parts list Part number description Part number description Item Item 000-105-008 Plate, Seal 000-143-096 Screw, 3/8”-16uNC X 1.00” Lg. Hex Head 000-059-001 gear box - Complete 000-143-075 Screw, 1/4”-20uNC X 1.50” Lg. Socket Head...
  • Page 39 ChemDry PowerHead AX figure 8-7. vacuum Head Assembly 6408 item no JET, QuICK RELEASE PLASTIC 000-076-079 - - - ELbOW, 1/8" f X f S. STEEL 000-052-513 - - - WASHER, 1/4" fLAT S. STEEL 000-174-003 - - - NuT, 1/4"-20uNC HEX NyLOCK S.
  • Page 40: Vacuum Head Assembly Parts List

    ChemDry PowerHead AX vacuum Head Assembly Parts list Part number description Part number description Item Item 000-107-089 Star, Assembly 000-052-515 Nipple, 1/8” NPT X 4” Lg. 000-143-045 Screw, 1/2” Modified Star Removal Bolt 000-143-162 Screw, 5/16” X 1” Lg. Stripper - 1/4”-20uNC 000-174-049 Washer, 5/16”...
  • Page 41: Vacuum Shoe And Skid Assembly Parts List

    ChemDry PowerHead AX figure 8-8. vacuum shoe and skid Assembly 6407 Rev. A vacuum shoe and skid Assembly Parts list Part number description Item 000-064-011 Shoe, 4” Vac Head - Weldment 000-057-048 gasket, Vacuum Head 000-107-049-07 Skid, Vented 000-094-058 Nut, #10-32uNf - Nylock...
  • Page 42: Handle Locking Linkage Assembly Parts List

    ChemDry PowerHead AX figure 8-9. Handle locking linkage 6390 Rev. A Handle locking linkage Assembly Parts list Part number description Item 000-107-097 Link 000-107-256 Plunger 000-094-030 Adjusting Nut 000-139-006 Ring, 5/8” Snap 000-103-012 Pin, 1/4” X 7/8” - Clevis 000-103-013...
  • Page 43: Chemdry 120 V 60 Hz Rotary Extractor Assembly Parts List (P/N 604-999-018)

    ChemDry PowerHead AX Chemdry 120 v 60 Hz rotary Extractor Assembly Parts list (P/n 604-999-018) Part number description Part number description 000-001-065 Adapter, Edge Tool - Painted 000-081-138 Label, CSA 000-006-011 base, w/Handle - Coat 000-091-015 Motor,1/2 HP TEfC-H/S 000-015-006...
  • Page 44 ChemDry PowerHead AX Chemdry 120 v 60 Hz rotary Extractor Assembly Parts list (P/n 604-999-018 - continued) Part number description Part number description 000-157-151 Switch, Chrome Momentary 000-174-030 Washer, 5/8” I.D. X 7/8” 000-167-009-07 Trigger, Left Hand 000-177-001 Wheel, 8” Hi Speed 000-178-039 Cord,14/3 X 42”...
  • Page 45: Repair And Replacement

    The felt vacuum seal plays an important part in the optimum performance of your ChemDry PowerHead AX™. If it is worn or unlubricated, it will not form a proper seal. Lack of a proper seal will impair the vacuuming capabilities of the unit and therefore leave behind more water in the carpet than is desirable.
  • Page 46: High Pressure Valve Assembly

    ChemDry PowerHead AX HigH PrEssurE vAlvE AssEMBly In the event that the valve assembly needs to be replaced, follow this procedure (see figure 9-2). Remove the 440 male quick connect (A) with a wrench. Remove the five hex head screws (b) in the back plate on the handle and lift the back panel off.
  • Page 47: Troubleshooting

    ChemDry PowerHead AX 10 - Troubleshooting The following tables list the problem in the middle column and the possible solution(s) in the right column. 1.0 loW vACuuM floW At tHE ClEAning HEAds Hub not sealing properly. Replace felt seal with a lubricated one.
  • Page 48 ChemDry PowerHead AX Troubleshooting: 10-2...
  • Page 49: Limited Warranty Plan

    11 - Limited Warranty Plan The manufacturer, through Harris Research Inc., (HRI) and ChemDry Canada Ltd., (CDC) ,warrants ChemDry PowerHead AX™ machines of its manufacture to be free from defects in material and workmanship if properly installed, maintained, and operated under normal conditions with competent supervision.
  • Page 50: Coverage Schedule

    ChemDry PowerHead AX freezing of any water or chemical related component will VOID all warranties on water or chemical related components, internal or external, of this equipment. Deposits and buildup in the water or chemical systems due to hardness in the water used or chemicals that results in chemical deposits will VOID all warranties on affected components.
  • Page 51: Warranty Registration

    To activate your warranty protection, ChemDry Canada Ltd., (CDC) must receive this completed form within 30 days of receipt of equipment by franchisee. upon receipt, your ChemDry PowerHead AX will be registered enabling you to receive updates, Product support Bulletins and other important factory communications.
  • Page 52 Tape Edges CHEMdry CAnAdA ltd. 8472 HArvArd PlACE CHilliWACk, BC CAnAdA, v2P 7z5 Tape Edges...

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