Related Manuals for SAC MaxiMixer 2030
Summary of Contents for SAC MaxiMixer 2030
- Page 1 MaxiMixer MODEL 2030 OPERATION AND MAINTENANCE MANUAL 877 1st. AVE. NW Sioux Center, IA. 51250 Iowa 1-712-722-1488 www.siouxautomation.com MON600110 A 12/21/07...
- Page 3 TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THE SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH. THIS SYMBOL MEANS - ATTENTION! - BECOME ALERT! - YOUR SAFETY IS INVOLVED!
- Page 5 SAFETY ALERT SYMBOL − THE SAFETY ALERT SYMBOL IS USED TO PINPOINT CHARACTERISTICS WHICH IF NOT PROPERLY FOLLOWED CAN CREATE A SAFETY HAZARD. − WHEN YOU SEE THIS SYMBOL IN THIS MANUAL OR ON THE UNIT ITSELF, YOU ARE REMINDED TO: BE ALERT! YOUR PERSONAL SAFETY IS INVOLVED!
- Page 6 SAFETY FIRST FARM AND INDUSTRIAL EQUIPMENT INSTITUTE SAFETY ALERT SYMBOL. This symbol is used preceding all CAUTION (a general safety reminder), WARNING (denotes a potential hazard), and DANGER (denotes a potential injury) notices! Most farm accidents, like industrial, home, and highway accidents are caused by the failure of some individuals to observe simple and fundamental safety rules or precautions.
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Page 7: Table Of Contents
TABLE OF CONTENTS PAGE INTRODUCTION SET-UP 3 - 4 OPERATION 4 -7 MAINTENANCE 8 - 10 Front Drive Belt Chains Power Take Off Shafts Augers LUBRICATION SCHEDULE MON600107 DECAL LOCATIONS MON600108 ASSEMBLY PRINTS FINAL ASSEMBLY MON900371 BASE ASSEMBLY MON900368 TOP AUGER ASSEMBLY MON900370 BOTTOM AUGER ASSEMBLY MON900372... -
Page 8: Introduction
INTRODUCTION 2030 MaxiMixer MaxiMixer Thank you for purchasing a . The purpose of the is to give the agricultural industry the ability to incorporate long stem roughage into the total mixed MaxiMixer ration without additional grinders or processors. We have built the to very exacting standards and a high level of quality that will give you many years of dependable service if properly used, maintained and serviced. -
Page 9: Setup
MaxiMixer USING YOUR READ CAREFULLY SETUP 1. When you are delivered your new MaxiMixer from the factory, it is not immediately necessary to check the machine for bearing lubrication or chain tightness, as these items have been factory serviced. It is recommended to walk around the machine and familiarize yourself with the location of all moving parts, caution decals, the general operating dimensions, and the basic working features of the MaxiMixer . - Page 10 4. The MaxiMixer has also been supplied to you with a complete scale system. Read and understand the scale manual and familiarize yourself with its different functions. The scale indicator needs to be connected to a power source. Connect the scale indicators power cord directly to the solenoid operated hydraulic valve (if so equipped) or to the battery either on the mixer or the tractor.
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Page 11: Operation
OPERATION 1. Before attempting to fill the mixer, make sure that the discharge door is completely closed, the chute is in the up position, and the mixing chamber is free of any foreign objects. IMPORTANT! IF THE DISCHARGE DOOR IS LEFT OPEN DURING MIXING, FEED MAY BECOME TIGHTLY PLUGGED AGAINST THE CONVEYOR AND DAMAGE IT. - Page 12 6. Proper loading procedure involves loading smaller quantity ingredients in the center of the mixer first, to cover up the mixing paddles. This will prevent the aggressive paddles from grabbing too much hay before it can be first adequately processed by the knives on the auger flighting.
- Page 13 8. Normal mixing time is from 1 to 2 minutes after the last ingredient has been added. It is necessary to run the MaxiMixer at full 540 PTO RPM during mixing of ingredients such as long stem hay or ensilage. It is not necessary to run the machine while loading. Strive for the shortest mixing time possible, as over-mixing will decrease the value of the ration and will cause unnecessary wear on the machine.
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Page 14: Maintenance
MAINTENANCE Your MaxiMixer will be delivered, fully lubricated and set up to all drive component installation specifications. During the break in of your new MaxiMixer, it is recommended that a complete daily inspection of all drive components be carried out. Throughout the life of your Maximixer, a complete inspection of all drive components, fasteners, auger knives and shields should be carried out during scheduled lubrication times. -
Page 15: Chains
in an under tensioned condition with the potential for belt ratcheting. CHAINS Discharge Conveyor Chain G. The conveyor chain will loosen up some during the first few hours of operation and over the life of the discharge. Lift a flight near the center of the table. It should move about an inch off the floor. - Page 16 Bushings P. Both augers run on oil impregnated nylon bushings at the front of the mixer. This assembly is designed to make a metal rubbing metal squealing sound when bushing is wore and needs replacement. Prolong use at this stage, without replacing bushing, will cause damage to both the stub shaft and auger sleeve.
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Page 17: Lubrication Schedule
MON600107 REVISIONS DWG NO. DO NOT SCALE DRAWING DESCRIPTION REV. DATE WARNING IF WORK MUST BE PREFORMED INSIDE MIXER A PROTECTIVE COVER MUST BE PLACED OVER KNIVES TO AVOID INJURY OR DEATH. ALWAYS STOP MIXER AND DISCONNECT POWER BEFORE LUBRICATING, ADJUSTING OR SERVICING THIS MACHINE. -
Page 18: Decal Locations
ITEM NO. QTY. PART NO. DESCRIPTION DEC102 DECAL,GRS,GUN,PICTURE DEC105 DECAL,DANGER,DRVLN,ROTATE DEC106 DECAL,CAUTION,MAN,OWNER,5,6 DEC107 DECAL,WARNING,CHAIN,EXPOSED DEC108 DECAL,WARNING,PART,MOVING,4,4 DEC109 DECAL,CAUTION,WLD,3,3 DEC111 DECAL,DANGER,AUGER,5,6 DEC154 DECAL,SAC,LOGO,NEW,20.5H,24W DEC158 DECAL,2030,6,108,RH DEC159 DECAL,2030,6,108 DEC160 DECAL,MAXI,2030,BLACK DEC161 DECAL,MAXI,GA,DOOR DECREFLECTAPE TAPE,RFLCTV,2",RDE,WHT DECSMV DECAL,VEHICAL,SLOW,MOVE,VINYL DECSIOUX DECAL,DEALER,SAC,1.75,4.75 DRAWN DATE PROPERTY OF 01-01 SIOUX AUTOMATION CENTER INC. - Page 19 MaxiMixer Model 2030 Assembly Prints...
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Page 20: Mon900371
DWG NO. MON900371 REVISIONS REV. DESCRIPTION DATE DO NOT SCALE DRAWING DEL:MON800312,NUT78SLOTNF,SCA215930090, 3392 2/7/2005 ITEM # PART # DESCRIPTION SELCR25091, WSH78FLAT ADD:MON800380, NUT1CSTL,SCA21590140,SELCR25108,WSH1FLAT BLT12X5NC BLT,HEX,1/2,5,NC,G5 BLT14X34NC BLT,HEX,1/4,3/4,NC,G5 BLT34X4NC BLT,HEX,3/4,4,NC,G5 BLT38X712NC BLT,HEX,3/8,7-1/2,NC,G5 BLT516X2NC BLT,HEX,5/16,NC,G5 BLT516X34NC BLT,HEX,5/16,3/4,NC,G5 MON100321 ROD,LIFT,DIS,40 MON100414 WRM1UTEPIPE,18 MON100437 CYL,HYD,2,10,PAINTED MON100908 WRM38TEPIPE,6.12... - Page 21 DWG NO. MON900371 REVISIONS DO NOT SCALE DRAWING REV. DESCRIPTION DATE 6 40 5.00 DRILL .2570 & TAP 18.00 5/16-18 NC THD ( 4 PLCS.) HOLES TO MOUNT VALVE. DRAWN DATE PROPERTY OF 01-01 SIOUX AUTOMATION CENTER INC. SIOUX AUTOMATION CENTER INC. SIOUX AUTOMATION CENTER INC.
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Page 22: Mon900368
DWG NO. MON900368 DO NOT SCALE DRAWING ITEM # PART # DESCRIPTION ITEM # PART # DESCRIPTION ITEM # PART # DESCRIPTION MON700533 BODY,2030,WAGON,WLD MON101066 SHIM,BRGPB22440H,10GA NUT12LOCKNC NUT,LOCK,1/2,NC,G5 MON700587 MOUNT,BRG,HITCH,WLD,2050 BRGFB22464H BRG,FLG,4BLT,4 WSH1FLAT WSH,FLAT,1 MON101064 SHAFT,INPUT,2,26.5 MON700539 SPK,140,54,4,WLD WSH34LOCK WSH,LOCK,3/4 MON700558 MOUNT,BRG,HITCH,RR,WLD MON101062... - Page 23 DWG NO. MON900368 REVISIONS DO NOT SCALE DRAWING DESCRIPTION DATE REV. DRAWN DATE PROPERTY OF 08-00 SIOUX AUTOMATION CENTER INC. SIOUX AUTOMATION CENTER INC. SIOUX AUTOMATION CENTER INC. SIOUX AUTOMATION CENTER INC. CHECKED DATE 877 FIRST AVE NW 877 FIRST AVE NW 877 FIRST AVE NW 877 FIRST AVE NW SIOUX CENTER, IA...
- Page 24 DWG NO. MON900368 REVISIONS DO NOT SCALE DRAWING DESCRIPTION DATE REV. 94 105 77 SEE NOTE 1 45 71 51 16 51 104 89 SEE NOTE 3 33 36 48 51 97 106 79 35 37 34 36 SEE NOTE 3 NOTE: 1.) CUT GREASE TUBE LENGTH TO SUIT AND 55 21 104 86...
- Page 25 DWG NO. MON900368 REVISIONS DESCRIPTION DO NOT SCALE DRAWING REV. DATE APPLY WEATHERSTRIP ALL AROUND DOOR OPENING. 79 107 102 APPLY WEATHERSTRIP TO TOP AND BOTH SIDES. 96 108 81 DRAWN DATE PROPERTY OF 08-00 SIOUX AUTOMATION CENTER INC. SIOUX AUTOMATION CENTER INC. SIOUX AUTOMATION CENTER INC.
- Page 26 MON900396 REVISIONS DWG NO. DO NOT SCALE DRAWING DESCRIPTION REV. DATE WARNING! AUGER ROTATION FROM REAR IF WORK MUST BE PREFORMED INSIDE MIXER, A PROTECTIVE COVER MUST BE PLACAED OVER KNIVES TO AVOID INJURY OR DEATH. ALWAYS STOP MIXER AND DISCONNECT POWER BEFORE LUBRICATING, ADJUSTING 4 5 6 OR SERVICING THIS MACHINE.
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Page 27: Mon900372
MON900372 REVISIONS DWG NO. DO NOT SCALE DRAWING DESCRIPTION REV. DATE WARNING IF WORK MUST BE PREFORMED INSIDE MIXER, A PROTECTIVE COVER MUST BE PLACED OVER KNIVES TO AVOID INJURY OR DEATH. ALWAYS STOP MIXER AND DISCONNECT POWER BEFORE LUBRICATING, ADJUSTING OR SERVICING THIS MACHINE. -
Page 28: Mon900373
MON900373 REVISIONS DWG NO. DO NOT SCALE DRAWING DESCRIPTION REV. DATE DELETED: OSW830843, ADDED: NUT38NC, OSW840253, 1371 10-01 SPEE38, CHG'D: RPP100036 QTY 2 WAS QTY 1 SEE ECN 2313 08-03 NOTE: 1.) TENSION ON TIGHTENER SHOULD BE JUST ENOUGH TO PRODUCE SMOOTH TRAVEL OF CHAIN. OVER TIGHTENING WILL REDUCE TIGHTENER AND CHAIN LIFE. -
Page 29: Mon900374
MON900374 REVISIONS DWG NO. DO NOT SCALE DRAWING DESCRIPTION REV. DATE DEL: OSW830843, RPP100036, RP100547 1498 01-02 ADD: OSW840253, SPRLK38, NUT38NC DEL: MON101070,BLT12X312NC,SPRLK38,NUT58LOCKNF 2313 08-03 ADD: BLT12X4NC,WSH12FLAT,NUT12LOCKNC,NUT58LOCKNC NOTE: 1.) TENSION ON TIGHTENER SHOULD BE JUST ENOUGH TO PRODUCE SMOOTH TRAVEL OF CHAIN. OVER TIGHTENING WILL REDUCE TIGHTENER AND CHAIN LIFE. -
Page 30: Mon900375
MON900375 REVISIONS DWG NO. DO NOT SCALE DRAWING DESCRIPTION REV. DATE 03-01 MON700580 WAS MON700561 DEL; BLT58X312NC - QTY 1, NUT58LOCKNC - QTY 1 1316 09-01 ADD; BLT58X312NF - QTY 1, NUT58LOCKNF - QTY 1 SEE NOTE 1 NOTE: 1.) APPLY A THIN FILM OF GEASE BETWEEN THE SHEAR HUB AND SPROCKET AT ASSY. -
Page 49: Mon700143
DWG. NO. MON700143 REVISIONS DO NOT SCALE DRAWING DATE DESCRIPTION 10-98 MON800158 WAS MON800112 12-02 1964 ADD: SPASNC14X12 QTY2 ITEM NO. QTY. PART NO. DESCRIPTION 1 MON100846 RC402,18P,9IN 1 MON800158 SPK,40,B,18,1 1 RC402CON LINK,CONN,40-2 2 SPASNC14X12 SCREW,ALLEN,1/4,1/2,NC 1 SPK40B18X114 SPK,40,B,18,1.25 DRAWN BY DATE PROPERTY OF:... -
Page 50: Mon700230
DWG NO. MON700230 REVISIONS DO NOT SCALE DRAWING REV. DESCRIPTION DATE MON700253 WAS MON700189 2-95 MON100955 WAS MON100251 12-00 HYD6801-6-6 WAS HYD6400-6-8 ITEM NO. QTY. PART NO. DESCRIPTION 1 MON100393 BRKT,RAM,CLY,CHUTE 1 MON100955 CYL,HYD,2,8,W/CNTRBAL,PAINTED 1 NUT34JAMNF NUT,HEX,JAM,3/4,NF,G8 2 BLT38X1CNC BLT,CARR,3/8,1,NC,G2 2 WSH38LOCK WSH,LOCK,3/8 2 NUT38NC... - Page 52 GENERAL SPECIFICATIONS 2030 WIDTH: MIXING CHAMBER....…...70" (178 cm) OVERALL........71.5" (182 cm) LENGTH: MIXING CHAMBER......144" (366 cm) OVERALL........219" (556 cm) HEIGHT: (DETERMINED BY TIRE SIZE)....93" (236 cm) CAPACITY: .........335 CU/FT (9.48 m (STRUCK LEVEL…………………268 BUSHELS UNIT WEIGHT: ..…………….....8200 LBS (3719 Kg) BOTTOM SECTION: .....5/16 STEEL PLATE WITH STAINLESS LINER AND WEAR BARS UPPER SIDES: ......3/16 STEEL PLATE...
- Page 53 WARRANTY MAXIMIXER warrants to the initial purchaser of a new MAXIMIXER product from an authorized MAXIMIXER dealer that the product and the components thereof manufactured by MAXIMIXER are free from defects in material and workmanship at the time of shipment. MAXIMIXER further warrants to such purchaser that each new MAXIMIXER product will perform without structural or operational failure if the product is assembled and mounted in accordance with MAXIMIXER 's instruction and drawing and is then operated and maintained as described in the Owner's Manual.