Related Manuals for Zehntner ZOL 1150
Summary of Contents for Zehntner ZOL 1150
- Page 1 ZOL 1150 Online-Glossmeter Firmware as from v.2.1 for following measuring geometries: 20°, 60° and 85° Instruction Manual...
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Page 3: Table Of Contents
Index Exclusion of liability ....................... 5 Discription of device ....................6 Safety information ....................7 2.1 Symbols used ..................... 7 2.2 Safety notes and hints ..................7 Delivery of device ..................... 9 3.1 Damages during carriage .................. 9 3.2 Shipment ......................9 3.3 Standard delivery ..................... - Page 4 8.2 Pass/Fail ......................29 Calibrate ........................30 9.1 Calibration procedure ..................30 9.2 Calibration plate ....................30 9.3 Cleaning the calibration plate ................31 9.4 Replacing the calibration plate ................ 31 10 Maintenance and cleaning ..................32 10.1 Maintenance and cleaning work that can be carried out by the user ..32 10.2 Cleaning ......................
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Page 5: Exclusion Of Liability
Instruments. Illustrations, descriptions as well as the technical specifications conform to the instruction manual on hand at the time of publishing or printing. However, Zehntner GmbH Testing Instruments policy is one of continuous product development. All changes resulting from technical progress, modified construction or similar are reserved without obligation for Zehntner to update. -
Page 6: Discription Of Device
Discription of device The ZOL 1150 is a tailored gloss-measuring system for industrial areas for contactless online measurement of all gloss ranges from matt to high gloss up to 2‘000 GU. Application areas: Measuring instrument for several industries such as paint, plastics, paper, foil •... -
Page 7: Safety Information
Zehntner GmbH Testing Instruments will be void. The ZOL 1150 is a high quality, state of the art instrument and is safe to operate. However, there is always risk when the instrument is handled improperly or otherwise as intended by the manufacturer. - Page 8 Zehntner GmbH Testing Instruments refuses all warranty and liability claims for damages caused by usage of the ZOL 1150 in combination with non-original accessories, or accessories from third party suppliers. All local safety regulations apply for the operation of the ZOL 1150.
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Page 9: Delivery Of Device
7 days. However, the period could vary depending on the courier. Hence, it is recommended to check the exact time limit when receiving the goods. If there are any damages also inform your authorised Zehntner agent or Zehntner GmbH Testing Instruments immediately. 3.2 Shipment Should the device be transported again, it must be packaged properly. -
Page 10: Standard Delivery
1 certificate of manufacturer 1 certificate of calibration 1 instruction manual Zehntner GmbH Testing Instruments refuses all warranty and liability claims for damages caused by usage of the ZOL 1150 in combination with non-original accessories, or accessories from third party suppliers. Page 10... -
Page 11: Device Overview
Device overview (10) Measuring head Connector panel Optical lenses Calibration plate Z-axis Z-axis motor Red status LED Orange status LED Green status LED (10) Green power LED Page 11... -
Page 12: Connection Technology
4.1 Connection technology The measuring head can be connected in the following ways: Ethernet / TCP/IP/UDP • By using Ethernet connection, the measuring head can be accessed over a web based interface. Over the web interface, it is possible to modify settings on the measuring head. -
Page 13: Setting Up
Setting up 5.1 Connections and Signals Connector Description Type Recommended mating connector POWER 12 - 24 VDC 1.5A Binder 680 Series Binder 680 Series 3 Way, M16 3 Way, M16 09 0307 00 03 09 0306 00 03 SIGNAL Binder 680 Series Binder 680 Series Used for interfacing with 8 Way, M16... -
Page 14: Electrical Characteristics Of Signals
Switch & Description Type Recommended Fuse mating connector Main switch Main fuse 5.2 Electrical characteristics of signals Connector Name Description Power negative Negative power potential, usually ground (ground) Power positive Positive power potential, 12 – 24 VDC, ±10%, Power consumption: Measuring max 10 W •... - Page 15 Connector Name Description CALIBRATE Active Low Input Active: “0” (≤0.8V) or tie to COMMON (Isolated Input) (Signal Ground) Not active “1” (≥1.4V) or leave unconnected Impedance 20kΩ, max. 30V MOVE TO Active Low Input MEASURING Active: “0” (≤0.8V) or tie to COMMON POSITION (Signal Ground) (Isolated Input)
- Page 16 Connector Name Description COMMON-Ground Isolated from Power Ground (Analog output) Current-Loop Output Current range: 0-20mA or 4-20mA (Isolated Output) Protected (Short Circuit, ESD) Supply Voltage for current loop U = 5 to 30 V. Voltage Output Voltage range: 0-10V (Isolated Output) Protected (Short Circuit, ESD) Max.
- Page 17 Connector Name Description COMMON Max. switching voltage 250 VAC, 30 VDC (Power) Max. switching current: 2.5A System lamp Active closed contactor which indicates that (green) the system is running. It has always the same status as the green status LED (9) on the measuring head.
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Page 18: Installation
5.3 Installation The device console allows mounting the device in three different ways. Vertical to the material to be measured. Horizontal to the material to be measured, version 1. Horizontal to the material to be measured, version 2. Page 18... -
Page 19: Mounting The Device
5.3.1 Mounting the device Only install the measuring head if it is in the measuring position. Otherwise you will risk a crash when the measuring head moves out to the measuring position. The distance between the material and the measuring head housing should be adjusted to 10 mm. -
Page 20: Axis
If the Z-axis (5) is not in measuring position, the orange status LED (8) will keeps glowing even after the booting process. The device can simply be shut off with the main switch S1. Z-axis The measuring head has an integrated Z-axis (5). It is used for calibration and for moving the measuring head away from the material in case more distance between the measuring head and the material to be measured is needed. - Page 21 The Z-axis (5) uses a special positioning procedure in order to increase positioning precision. When moving up, the procedure is as follows: a) b) c) a) move up fast b) move a little bit down c) move back up slowly in order to find the precise position When moving down, the procedure is the same but in the opposite way.
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Page 22: Web Interface
Web Interface 7.1 Getting started The web interface allows controlling the device over a computer that is connected to the measuring head over Ethernet. To view the web interface, please open a web browser and enter the following address: http://[IP Address]:8000/main_zolhost.html Example with the default IP Address: http://192.168.1.10:8000/main_zolhost.html If you have troubles connecting, please make sure that you have installed the... -
Page 23: Main Page
Upload the file to the device with FTP • Restart the device • 7.4 Main page The main page of the web interface shows the following: Indicates that the system is running. This indicator has System lamp always the same status as the green status LED (9) on the measuring head. - Page 24 Error lamp Indicates an error. This indicator has always the same status as the red status LED (7) on the measuring head. Gloss value Indicates that the gloss value is out of range. This alarm indicator has the same status as the output "GLOSS VALUE ALARM"...
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Page 25: Calibrate Page
7.5 Calibrate page The calibration value used for calibration. It has to Calibration value be identical with the value written on the calibration plate. Enables the geometry for the calibration process. Enable geometry for calibration When this button is pressed, the calibration process Calibrate button will be launched. - Page 26 to calibration position” command can be wired to the measuring head on connector J2 pin 2. External move to Indicates the logical status of the external "move to measuring measuring position" command. The external “move position command to measuring position” command can be wired to the measuring head on connector J2 pin 3.
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Page 27: Settings Page
7.6 Settings page With this Pass/Fail function a maximum gloss value Pass / Fail for the measurements can be specified. Whenever the maximum value measured gloss value exceeds the maximum level, the gloss value alarm will be active. The gloss value alarm is indicated on the main page as well as on the logical output on connector J2 pin 5 on the measuring head. - Page 28 Allows having an offset of gloss units on the analog Analog Output output. The default value is 0. When you give an Offset Offset of e.g. 10, the analog output will stay at 0V (in 0-10V mode) or 4 mA (in 4-20mA mode) until 10 gloss units have been reached.
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Page 29: Measure
Measure 8.1 General After switching on the device, it takes about 80 Seconds until it has completely booted up and is ready to measure by turning automatically into the measuring mode. It is now providing measured data on the Ethernet port and on the analog output. -
Page 30: Calibrate
Zehntner agent. The factory calibration is valid for two years. The calibration plate delivered with the ZOL 1150 is valid only for the delivered instrument. The serial number of the measuring head together with the corresponding calibration plate are shown on the certificate of calibration. -
Page 31: Cleaning The Calibration Plate
9.3 Cleaning the calibration plate Should the calibration plate be soiled or covered by dust, it can be cleaned carefully using window cleaner and a soft tissue such as the supplied microfiber cleaning cloth. The following steps explain the cleaning procedure: Move the measuring head into the calibration position. -
Page 32: Maintenance And Cleaning
Replacing the calibration plate (see chapter 9.4 on page 31. • All other maintenance and repair work shall only be carried out by Zehntner GmbH Testing Instruments or your authorised Zehntner agent otherwise all guarantee and liability claims are void. -
Page 33: Technical Specifications
11 Technical specifications Geometry: depending on version (20°, 60°, 85°) Measuring accuracy: 0 - 199.9 GU: ≈0.2 GU, 0 - 1999 GU: ≈2 GU* Measuring sensor adaption: V(λ) Measuring area: 20°: 22 mm x 20 mm (0.87” x 0.79”) 60°: 29 mm x 14 mm (1.14” x 0.55”) 85°: 114 mm x 11 mm (4.49”... -
Page 34: Glossary
Glossary Digital Communication Analog output ....... 12 Address PLC Signals ........12 IP 22, 28 RS 232 .......... 12 MAC ........22, 28 RS 485 .......... 12 Analog output ....... 12, 16, 33 Apparatus Standard delivery ......10 Ethernet ........... 12 Exclusion of liability...... - Page 35 Measure mode Signals ..........13 Pass/Fail ........29 Characteristics ......14 Measuring area ....... 19, 33 Starting up ........19 Measuring head technology ... 12 Starting-up ........13 Mounting the device ......19 Status LED ........23 Operate ..........29 Technical specifications ....
- Page 36 Zehntner GmbH Testing Instruments, Gewerbestrasse 4, CH – 4450 Sissach, Switzerland Tel.: +41 (0)61 953 05 50, Fax: +41 (0)61 953 05 51, zehntner@zehntner.com, www.zehntner.com Version 1.5 dated 10.11.2017...