Genesis 2 IRON PRO MAX Owner's Manual
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Genesis 2 IRON PRO MAX Owner's Manual

Water softener and iron filtration system
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GENESIS 2 IRON PRO MAX
WATER SOFTENER AND
IRON FILTRATION SYSTEM
REVISION#
1
REVISION DATE
2/1/2020
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Summary of Contents for Genesis 2 IRON PRO MAX

  • Page 1 <( GENESIS 2 IRON PRO MAX :::J WATER SOFTENER AND IRON FILTRATION SYSTEM <( � °' □ REVISION# REVISION DATE 2/1/2020...

  • Page 2: Table Of Contents

    Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual Table of Contents 1. Introduction ..............................4 2. Product Features and Applications ......................5-6 3. Product Dimensions and Specifications ...................... 7-8 4. Pre-Installation Checklist ......................... 9-10 5. Valve Installation ........................... 11-13 a.
  • Page 3 Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual 11. Accessories ..............................33 12. Packing List ..............................34-35 a. Valve ..............................34 b. System ..............................35 13. Warranty ..............................35-36 14. System Configuration and Settings .........................37 15. Contact Information ............................38...

  • Page 4: Introduction

    Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual 1. Introduction Thank you for choosing a Genesis 2 Iron Pro Max Water Softener and Iron Filtration System. Genesis 2 Iron Pro Max valves are designed with high flow rates to handle any residential or light commercial application.

  • Page 5: Product Features And Applications

    Mechanical Components The Genesis 2 Iron Pro Max uses internal ceramic discs which are corrosion and abrasion resistant to form a hermetic seal. Rotation of the upper disc aligns to the corresponding lower disc ports for Service, Backwash, Brine & Slow Rinse, Brine Refill and Fast Rinse modes.
  • Page 6 Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual LCD Display Screen Advanced Valve and External Device Connections Interlock and Alternate Interlock • Remote Handling • Solenoid Valve • 7 Regeneration Mode Options with Adjustable Cycle Times...

  • Page 7: Product Dimensions And Specifications

    Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual 3. Product Dimensions and Specifications Length (max.) Width (max.) Height (max.) Regeneration Mode 8" 8" 6.10" Down-flow These valve dimensions are for reference only. Connect Port Dimensions Product Model...
  • Page 8 Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual A-01 Meter Delay: Regeneration happens when the capacity reaches zero and the preset time of regeneration is reached. A-02 Meter Immediate: Regeneration happens when the capacity reaches zero.

  • Page 9: Pre-Installation Checklist

    Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual 4. Pre-Installation Checklist IMPORTANT NOTICE Read through the instructions thoroughly and obtain all materials and tools before proceeding with the installation. Be sure to follow all applicable national, state, county and local plumbing codes and regulations.
  • Page 10 Do not use the system with water that is microbiologically unsafe or of unknown quality without • adequate disinfection before or after the system. Do not use the brine tube, injector body, or other connectors on the Genesis 2 Iron Pro Max valve as a • handle to carry the system.

  • Page 11: Valve Installation

    Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual 5. Valve Installation Unit Location The filter or softener should be located close to a floor drain away from direct sunlight and any heat • sources. Protect equipment from direct sunlight and precipitation exposure.

  • Page 12: Control Valve Installation

    Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual Control Valve Installation 1. Remove the temporary shipping cap. The 32mm riser will come preinstalled in your tank. The appropriate amount of resin is factory installed in the tank up to 48,000 grain sizes.

  • Page 13: System Sizing Chart

    Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual System Sizing Chart Resin Total Tank Salt Injector Volume System Color DLFC Part No. Color BLFC Part No. Color Size Setting Part No. cu. ft. Grains Black White...

  • Page 14: Bypasses

    Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual 6. Bypasses Ceramic Bypass Before attaching the bypass to the valve, verify the meter is installed into the outlet side of the bypass with the impeller facing in.

  • Page 15: Programming

    Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual 7. Programming: Display and Instructions Manual / Delayed Regeneration 1. Pressing at any time results in an immediate manual regeneration. 2. Pressing and holding for 3 seconds, when system is locked, results in a delayed regeneration at the preselected time.
  • Page 16 Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual Enter Key Press button to enter the basic programming mode, modify highlighted options, and return to the main menu. Manual Regen/Esc. Key Press at any phase during manual regeneration to advance to the next phase or press during programming to exit to the home screen without modifying the current highlighted option.
  • Page 17 Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual 1. Plug in the Genesis 2 Iron Pro Max Immediately press in sequence to enter into the advanced setting. 2 2 . Press to select the menu item to be changed.

  • Page 18: Programming

    Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual Programming: Modes A-03 Parameter Unit Default Description Review Company Info Displays current programmed company information. Language * English Set Company Info * Set company information for display. Three lines available for input Set Time of Day 24-hr.
  • Page 19 Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual Programming: Filter Mode Parameter Unit Default Description Review Company Info Displays current programmed company information. Language * English Set Company Info * Set company information for display. Three lines available for input Set Time of Day 24-hr.

  • Page 20: System Installation

    Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual 8. System Installation Valve Set-up and Installation - See Page 11-13. Plumbing Connections As Figure 9-1 shows; connect inlet pipe, via a 1" NPT female connector, to the inlet connector of bypass. Repeat steps for the outlet pipe.

  • Page 21: Brine Line And Brine Tank Installation

    Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual Brine Line Connection 1. As Figure 9-3 shows; slide brine nut onto the 3/8" brine tubing. 2. Install the filter screen into the ferrule and insert the ferrule into the end of brine tube.
  • Page 22 Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual 3. Assemble salt grid (4 feet, 1 base). Feet clip into the bottom of the base. 4. Insert assembled salt grid into brine tank by lining up the cut out hole with the drilled holes on the brine tank.
  • Page 23 Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual 6. Insert the brine well, making sure the bottom brine well cap is attached. Insert the float assembly by lining up the top cut out holes. Through testing there have been some instances where the bottom float assembly cap can come off of the tube when force is applied.
  • Page 24 Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual 9. Install overflow elbow fitting with washer on the outside of tank. Fasten nut on the inside of the tank. 10. Replace brine well lid. 11. Replace brine tank lid.

  • Page 25: System Start-Up

    Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual System Start-Up 1. Before running the Genesis 2 Iron Pro Max for the first time, flush out the water line and bypass. Be sure the bypass is closed.
  • Page 26 Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual 15. Turn a faucet on, away from the installation location, until the air from the plumbing lines has been purged. 16. Prior to fully starting up of your system. Please manually add 5 gallons of water to the brine tank.

  • Page 27: Water Flow Diagrams

    Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual Water Flow Diagrams...

  • Page 28: Assembly Drawings And Parts List

    Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual 9. Assembly Drawings and Parts List...
  • Page 29 Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual Item No. Description Part No. Qty. Item No. Description Part No. Qty. O-ring 73×5.3 8378143 Shaft 8258004 O-ring 25.8×2.65 8378078 Moving Seal Ring 8370001 Valve Body (ABS+GF10) 5002104...

  • Page 30: Troubleshooting

    Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual 10. Troubleshooting Control Valve Problem Cause Correction A. Electrical service to unit has been A. Check for consistent electrical service. interrupted. B. Reset regeneration cycles. 1. Softener fails B.
  • Page 31 Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual A. Iron in the water supply pipes. A. Clean the water supply pipe. 7. Pressure lost B. Iron mass in the softener. B. Clean valve and add resin cleaning chemical, increase or iron in C.

  • Page 32: Electronics

    Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual Electronics Problem Cause Correction A. Wiring to the front panel is loose. A. Check and replace the wiring. B. Control board is faulty. B. Replace control board. 1. Abnormal C.

  • Page 33: Accessories

    Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual 11. Accessories Description Part Number Figure Quantity 1" Inlet/Outlet Female to Female Adaptor REVV-208 ¾" 90 ⁰ Inlet/Outlet Elbow REVV-209 1" 90 ⁰ Inlet/Outlet Elbow REVV-210 ¾" Male Adaptor REVV-211 ¾"...

  • Page 34: Packing List

    Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual 12. Packing List Valve Packing List Description Part Number Figure Qty. Control Valve 12VDC Transformer 6379021 User Manual Parts Valve Base O-ring 8378143 Interlock Cable 5515002 Washers 8371001 Filter Screen &...

  • Page 35: System

    Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual System Packing List System Packing List Description Part Number Qty. Genesis 2 Iron Pro Max Control Valve 72605-HK, 72605B-HK 1” Push Pull Bypass 41204 Pressure Tank and Media (media may be installed in tank or bulk separate)
  • Page 36 Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual Any parts used for replacement are warrantied for the remainder of the original warranty period applicable to the part from the date of manufacture so long as the parts are installed by a Discount Water Softeners, Inc.

  • Page 37: System Configuration And Settings

    Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual 14. System Configuration and Settings Installer Name: ________________________________________________________________________________________ Address: _____________________________________________ City/State:_________________________________ Phone: ____________________________________________ Install Date: _________________________________ Softener System Configuration Tank Size: Dia. In Height in Resin Volume: cu/ft.

  • Page 38: Contact Information

    Genesis 2 Iron Pro Max Water Softener and Iron Filtration System Manual 15. Contact Information Thank you for choosing this Discount Water Softener water treatment system. Please contact us with questions. Discount Water Softeners, INC. 11245 Giordano Ct. Huntley IL 60142 (847) 462-9000 sales@discountwatersofteners.com...

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