AWH TANKO JM100 Operating & Installation Instructions Manual
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AWH TANKO JM100 Operating & Installation Instructions Manual

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OPERATING / INSTALLATION INSTRUCTIONS
Jet Cleaner TANKO
Armaturenwerk Hötensleben GmbH
Schulstr. 5-6
39393 Hötensleben, Germany
Telephone:
+49 39405 92-0
Fax:
+49 39405 92-111
E-mail:
info@awh.eu
Homepage:
http://www.awh.eu
(Translation)
Container cleaning Device
®
A member of Neumo Ehrenberg Group
JM100/500/800
ID no.: 664BAJM0000EN – 2016/12 Rev. 1

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  • Page 1 Container cleaning Device Jet Cleaner TANKO ® JM100/500/800 Armaturenwerk Hötensleben GmbH Schulstr. 5-6 39393 Hötensleben, Germany Telephone: +49 39405 92-0 Fax: +49 39405 92-111 E-mail: info@awh.eu ID no.: 664BAJM0000EN – 2016/12 Rev. 1 Homepage: http://www.awh.eu A member of Neumo Ehrenberg Group...
  • Page 2 NOTE These instructions are an essential part of the device and must be available to operating and maintenance personnel at all times throughout its entire life cycle. The safety precautions they contain must be observed. If the device is resold, the instructions must always be transferred to the new owner. Translation The operating instructions must be written in an official European Community language acceptable to the manufacturer of the machinery in which the partly completed machinery will be assembled, or to his...

  • Page 3: Table Of Contents

    Jet Cleaner TANKO-JM Contents List of Figures ............................. III List of Tables .............................. IV Abbreviations and Units ..........................V 1 Introduction ............................. 1 1.1 Means of Presentation .......................... 1 1.1.1 Explanation of Signal Words ......................1 1.1.2 Explanation of the Warnings ....................... 2 1.1.3 Pictograms and Symbols ......................
  • Page 4 Jet Cleaner TANKO-JM 6 Commissioning ............................40 6.1 Safety Notes for Commissioning ......................40 6.2 Functional Check / Trial Run ....................... 42 6.3 Switch-on Procedure ..........................43 6.4 Operation .............................. 44 7 Maintenance ............................47 7.1 Safety Notes for Maintenance ......................47 7.2 Switch-off Procedure..........................

  • Page 5: List Of Figures

    Jet Cleaner TANKO-JM List of Figures Figure 2.5-1: Type plate position ........................13 Figure 3.1-1: Overview of JM100 ........................14 Figure 3.1-2: Overview of JM500 ........................15 Figure 3.1-3: Overview of JM800 ........................15 Figure 3.3-1: Diagram - Flow JM100-G22, (3 – 10 bar /44 – 145 psi) ............21 Figure 3.3-2: Diagram - Flow JM100-G22, (10 –...

  • Page 6: List Of Tables

    Jet Cleaner TANKO-JM List of Tables Table 1.1-1: Overview of Signal Words ......................1 Table 3.3-1: Operating parameters of the device ..................20 Table 7.4-1: JM100 inspection and maintenance work ................54 Table 7.4-2: JM500 inspection and maintenance work ................55 Table 7.4-3: JM800 inspection and maintenance work ................

  • Page 7: Abbreviations And Units

    Jet Cleaner TANKO-JM Abbreviations and Units Abbreviations ATEX ATmosphère EXplosible; Synonym for the ATEX Directive of the European Union; comprises measures for explosion protection for explosive atmospheres Armaturenwerk Hötensleben GmbH BetrSichV Betriebssicherheitsverordnung (German industrial safety ordinance); ordinance concerning health and safety when using work equipment; German implementation of Directive 2009/104/EC of the European Parliament concerning the minimum safety and health requirements for the use of work equipment by workers at work Assembly unit...
  • Page 8 Jet Cleaner TANKO-JM Process connection In the context of these instructions, this colloquial term describes the interface used in cleaning technology for the connection to the process from the device to the container. Système international d’unités; the most widely used international system of units for physical variables Serial number Width across flats [wrench size]...
  • Page 9 Jet Cleaner TANKO-JM Units of Measure The following indicated factors are for orientation and conversion of the Si units to common units of measures for the American market. Unit of measure for pressure p [bar] All pressure [bar] specifications stand for positive pressure [bar] [bar ] unless expressly described otherwise.
  • Page 10 Jet Cleaner TANKO-JM VIII Translation of the original Operating / Installation Instructions 2016/12 Contents...

  • Page 11: Introduction

    The instructions must be kept at the location of use of the device so that it is available in legible condition at all times. If the device is resold, the instructions must always be transferred to the new owner. Download the instructions if necessary from the http://www.awh.eu/de/downloads Internet page. 1.1 Means of Presentation 1.1.1 Explanation of Signal Words The warnings are introduced with a signal word which describes the extent of the hazard.

  • Page 12: Explanation Of The Warnings

    Jet Cleaner TANKO-JM 1.1.2 Explanation of the Warnings Section-related Warnings The section-related warnings do not just apply for one particular action but rather for all actions within a section. In addition, the pictograms and symbols indicate a general or specific danger. DANGER This warning warns of a hazard with a high level of risk.

  • Page 13: Pictograms And Symbols

    Jet Cleaner TANKO-JM Further Means of Presentation The “Info” symbol provides useful information, additional tips and recommendations. Texts which follow this mark, are bulleted lists. –  Texts which follow this mark, describe measures for prevention of the danger. 1. Texts which follow this numbering, describe the first step of a task which is followed by further numbered steps which have to be performed in the specified order.

  • Page 14: Warranty And Liability

    Disasters, the effects of foreign objects and force majeure. Disclaimer AWH reserves the right to make alterations to this document at any time and without prior notice. AWH provides no guarantee (neither expressed nor implied) with regard to all information in this document, including but not limited to the implied warranty of merchantability and suitability for a particular purpose.

  • Page 15: Safety

    Jet Cleaner TANKO-JM 2 Safety The device has been built in accordance with state-of-the-art technology and the recognized rules of safety. Nevertheless, use of the device may represent a danger to the life and limb of the user and third parties or a risk of impairments to the device and other objects of material value as a result of its function.

  • Page 16: Intended Use

    – This also applies to hazardous substances that may arise during work processes. Refer to the order confirmation / parts list from AWH for the materials used in the device. 6/90 Translation of the original Operating / Installation Instructions 2016/12...
  • Page 17 Jet Cleaner TANKO-JM The TANKO-JM is a rotating cleaning device and belongs to the group of jet cleaners. The device is driven by the cleaning agent. The device is used for cleaning the interiors of containers with and without installed equipment. For the purpose of these instructions, containers refer to enclosed, depressurized tanks, silos, barrels, containers, pipes, etc., which are provided with an outlet that ensures a free outward flow of the supplied cleaning fluid.

  • Page 18: Spare Parts, Replacement Parts And Accessories

    We expressly draw attention to the fact that replacement parts and accessories NOT supplied by AWH have NOT been checked or approved by AWH. The installation and/or the use of such products could therefore under certain circumstances result in changes with negative results to the properties of the device specified by its design and the higher-level plant.
  • Page 19 Jet Cleaner TANKO-JM specific working conditions at the location of use of the device. This must then be implemented in the form of operating instructions for the operation of the device. When using hazardous materials, protective measures must be specified in accordance with the –...

  • Page 20: Requirements For Personnel

    Jet Cleaner TANKO-JM – The operating company must design the disconnection of the energy sources on the higher-level plant technically in such a way that the Switch-off Procedure described in section 7.2 can be adhered to. – The operating company must define and adhere to the intervals for inspections and control measures in accordance with the environment and media used.
  • Page 21 Jet Cleaner TANKO-JM The person must be familiar with the electrical installation, commissioning, fault clearance on and repair of the device and have the following qualifications: Vocational training and final qualification in electrical engineering (e.g. electrician, electronics – engineer or mechatronics technician) Several years of vocational experience in the field of electrical engineering –...

  • Page 22: Personal Protective Equipment

    Jet Cleaner TANKO-JM 2.4.1 Personal Protective Equipment Personal protective equipment must be used in accordance with the respective task when working on the device in order to minimize health hazards. Protective Work Clothing Protective work clothing is tight-fitting work clothing with low resistance to tearing, with close-fitting sleeves and without protruding parts.

  • Page 23: Identification Marking

    Jet Cleaner TANKO-JM 2.5 Identification Marking 2.5.1 Type Designation TANKO - JM800 – G13 Example: Jet Cleaner 1) Brand of the cleaning devices: TANKO 2) Type: Jet with Media actuator 3) Size: G for “gleitgelagert” (with slide bearing) 4) Variant: 5) Number of nozzle carriers: 6) Number of nozzles 2.5.2 Type Plate...

  • Page 24: Construction And Function

    Jet Cleaner TANKO-JM 3 Construction and Function 3.1 Construction 3.1.1 JM100 Construction The container cleaning device comprises the following main components: 1 AU actuator unit 2 AU cleaning head Figure 3.1-1: Overview of JM100 14/90 Translation of the original Operating / Installation Instructions 2016/12 3 Construction and Function...

  • Page 25: Jm500 Construction

    Jet Cleaner TANKO-JM 3.1.2 JM500 Construction The container cleaning device comprises the following main components: 1 AU actuator unit 2 AU cleaning head Figure 3.1-2: Overview of JM500 3.1.3 JM800 Construction The container cleaning device comprises the following main components: 1 AU actuator unit 2 AU cleaning head Figure 3.1-3: Overview of JM800...

  • Page 26: General Function Description

    Jet Cleaner TANKO-JM 3.2 General Function Description The jet cleaner of the TANKO-JM series is a cleaning device designed with an internal actuator. The materials of the device are stainless steel and plastic. The bearings do not require additional lubrication as they are flushed with cleaning agent during operation and thus simultaneously lubricated and cooled.

  • Page 27: Function Of The Jm100

    Jet Cleaner TANKO-JM 3.2.1 Function of the JM100 The item numbers shown in brackets refer to the Figure 7.5-1: Internal construction of the JM100-G22. The cleaning fluid enters at the connection cover (01) and flows through the holes of the flow-in disk (09) into the inside of the device in order to cause turbulent movement underneath the flow-in disk (09) in the liquid around the rotor shaft (10).

  • Page 28: Function Of The Jm500

    Jet Cleaner TANKO-JM 3.2.2 Function of the JM500 The item numbers shown in brackets refer to the Figure 7.5-2: Internal construction of the JM500-G22. The cleaning fluid enters at the connection cover (01) and flows through the holes of the flow-in disk (11) into the inside of the device in order to cause turbulent movement underneath the flow-in disk (11) in the liquid around the rotor shaft (12).

  • Page 29: Function Of The Jm800

    Jet Cleaner TANKO-JM 3.2.3 Function of the JM800 The item numbers shown in brackets refer to Figure 7.5-3: Internal construction of the JM800-G13. The cleaning fluid enters at the connection cover (01) and flows through the holes of the flow-in disk (14) into the inside of the device in order to cause turbulent movement underneath the flow-in disk in the liquid around the rotor shaft (15).

  • Page 30: Table 3.3-1: Operating Parameters Of The Device

    Jet Cleaner TANKO-JM Designation TANKO-JM100 TANKO-JM500 TANKO-JM800 Range – Cleaning radius 2 m / 6.5 ft 2.5 m / 8 ft 3.5 m / 11.5 ft – Wetting radius 4 m / 13 ft 5 m / 16.5 ft 7 m / 23 ft Operating temperature (permitted) –...

  • Page 31: Figure 3.3-1: Diagram - Flow Jm100-G22, (3 - 10 Bar /44 - 145 Psi)

    Jet Cleaner TANKO-JM JM100 Variants (3 – 10 bar / 44 – 145 psi) – TANKO-JM100-G22 2x 2 nozzles Ø 3.7 mm TANKO-JM100-G22 2x 2 nozzles Ø 4.3 mm – Figure 3.3-1: Diagram - Flow JM100-G22, (3 – 10 bar /44 – 145 psi) JM100 Variants (10 –...

  • Page 32: Figure 3.3-3: Chart - Jm500-G22 Flow

    Jet Cleaner TANKO-JM JM500 Variants (3.5 – 13 bar / 51 – 189 psi) TANKO-JM500-G22 2x 2 nozzles Ø 6.5 mm – TANKO-JM500-G22 2x 2 nozzles Ø 8.0 mm – – TANKO-JM500-G22 2x 2 nozzles Ø 9.5 mm Figure 3.3-3: Chart - JM500-G22 flow JM800 Variants (5 –...

  • Page 33: Cleaning Agents

    The operating company holds sole responsibility for the type of cleaning media, their use and handling. For this reason, AWH can provide the owner with a few reference points and notes, but only as a precautionary measure (for a device in a container), which must be observed and integrated into the owner's risk assessments.
  • Page 34 Jet Cleaner TANKO-JM The following limitations for cleaning agents are derived from the durability of the materials used in the device. CAUTION Danger as a result of use of incorrect cleaning agents! There is a risk of minor or moderate injuries. ...

  • Page 35: Transportation And Storage

    When handling, e.g. unpacking, transportation without packaging, assembly/disassembly and maintenance work, beware of freely moving nozzles and exposed bevel gear wheels. In the event of damage (including cases involving spare and wear parts) please contact AWH immediately with a damage report. Scope of delivery –...

  • Page 36: Packaging

     Consult AWH if you have any questions regarding packaging and transport safety. 4.1 Packaging The device is supplied fully assembled. The packaging is selected to suit the conditions of transportation.

  • Page 37: Storage

    Jet Cleaner TANKO-JM 4.3 Storage The packaging of the device, the components and the replacement parts and consumables is designed for a storage period of 3 months. NOTE Risk of damage as a result of incorrect storage! Incorrect storage can cause damage to the device and its components and lead to premature aging (e.g.

  • Page 38: Installation

    Jet Cleaner TANKO-JM 5 Installation 5.1 Safety Notes for Installation WARNING Danger as a result of static charge! Containers may become statically charged during cleaning operation. There is a risk of electric shock or electrical irritation in case of contact with the hand, which could cause a startled reaction.
  • Page 39 Jet Cleaner TANKO-JM CAUTION Risk of accidents as a result of improper installation! Incorrect installation, falling components or failure to comply with the indicated safety notes can result in accidents or damage to property. There is a risk of minor or moderate injuries. ...

  • Page 40: Installation

    Jet Cleaner TANKO-JM 5.2 Installation The safety notes in section 5.1 Safety Notes for Installation must be adhered to before installation of the device in the container. CAUTION Risk of a fault as a result of soiling, foreign objects or damage to the device! There is a risk of minor or moderate injuries.

  • Page 41: Interfaces

    Jet Cleaner TANKO-JM 5.2.1 Interfaces 5.2.1.1 JM100 Installation Dimensions and Interfaces Ø 50 mm / Ø 2 in SW 32 mm 1¼ in Ø 100 mm / Ø 4 in Front view Top view (min. Ø of the installation opening) Ø...

  • Page 42: Figure 5.2-2: Interfaces Of The Jm100 Device

    Jet Cleaner TANKO-JM A Actuator / Energy Supply Media connection [MC] ] (connection of the downpipe [DP] to the device) B Device / Container Process connection [PC] ] (connection of the downpipe [DP] to the container) C Space for Movement / Installation Space Cleaning head with nozzles (space for orbital nozzle movement and outlet of cleaning agent)

  • Page 43: Figure 5.2-3: Installation Dimensions Of The Jm500 Device

    Jet Cleaner TANKO-JM 5.2.1.2 JM500 Installation Dimensions and Interfaces Ø 70 mm / Ø 2¾ in SW 54 mm / 2⅛ in 163 mm/6 ½ in Front view Top view (min. Ø of the installation opening) Ø 270 mm / Ø 10 ½ in Top view Figure 5.2-3: Installation dimensions of the JM500 device 5 Installation...

  • Page 44: Figure 5.2-4: Interfaces Of The Jm500 Device

    Jet Cleaner TANKO-JM A Actuator / Energy Supply Media connection [MC] (connection of the downpipe [DP] to the device) B Device / Container Process connection [PC] (connection of the downpipe [DP] to the container) C Space for Movement / Installation Space Cleaning head with nozzles (space for orbital nozzle movement and outlet of cleaning agent)

  • Page 45: Installation Position

    Jet Cleaner TANKO-JM A Actuator / Energy Supply Media connection [MC] ] (connection of the downpipe [DP] to the device) B Device / Container Process connection [PC] ] (connection of the downpipe [DP] to the container) C Space for Movement / Installation Space Cleaning head with nozzles (space for orbital nozzle movement and outlet of cleaning agent)
  • Page 46 Jet Cleaner TANKO-JM recommended minimum dimensions for the installation opening and for installing the device in the container and removing it from the container in assembled condition. A “stationary device” can be installed in different ways depending on the properties of the container and the size and accessibility of the installation opening.

  • Page 47: Figure 5.2-7: Assembly Of Threaded Connection (Example Jm100)

    Jet Cleaner TANKO-JM  Only use the wrench flat on the connection cover for screwing on and unscrewing the device on the pipe for the media supply (see Figure 5.2-7: Assembly of threaded connection (example JM100)). Figure 5.2-7: Assembly of threaded connection (example JM100) 1.
  • Page 48 Jet Cleaner TANKO-JM Interface B The connection to the container must be designed to that it is compatible with the process connection [PC] for the downpipe [DP]. The process connection [PC] must be fastened permanently and leak-tight to the connection on the container (e.g. screwed or clamping) and secured to prevent it from coming loose.
  • Page 49 Jet Cleaner TANKO-JM NOTE An excessively strong cleaning jet can subject the container, the surrounding components in the container or the device itself to strong forces and cause damage! Material damage as a result of an excessively strong cleaning jet. ...

  • Page 50: Commissioning

    Jet Cleaner TANKO-JM 6 Commissioning Before the device is commissioned in Germany, the user of the plant must adhere to the Industrial Safety Regulation (BetrSichV). In other countries, the respective national directives, statutes and country-specific regulations regarding occupational safety and accident prevention are to be complied with. WARNING Hazardous situations when commissioning as a result of incorrect installation of the device!
  • Page 51 Take precautions to allow gases or vapors to escape during operation (e.g. install devices for ventilation). As a result of the variety of practical applications and uses for the cleaning device, AWH CANNOT specify a noise level for the device under load, i.e. installed in the container and operating with cleaning fluid.

  • Page 52: Functional Check / Trial Run

    Jet Cleaner TANKO-JM CAUTION Insufficient lighting in the working environment! The device DOES NOT have illumination. Insufficient lighting when working on the device can cause accidents. There is a risk of minor or moderate injury.  Make sure that there is sufficient and even lighting in all areas of the plant in which the devices is used when work is performed on the device.

  • Page 53: Switch-On Procedure

    Jet Cleaner TANKO-JM 6.3 Switch-on Procedure In accordance with the type of device activation and how it is integrated (e.g. manual or automatic) on the cleaning plant, the switch-on procedure has to be integrated and the following instructions have to be observed when switching on.

  • Page 54: Operation

    Jet Cleaner TANKO-JM 6.4 Operation After commissioning and performing inspection, the device can be put into operation, observing the following instructions. WARNING Risk when using outdoors! If the device is used outdoors, there is a risk of a lightning strike in case of a storm. There is a risk of death or severe physical injury.
  • Page 55 Jet Cleaner TANKO-JM WARNING Risk of burns from hot surfaces! The device may heat up significantly as a result of the cleaning fluid or the heat transfer from the container. Contact with the device can cause burns on the skin. There is a risk of death or severe physical injuries.
  • Page 56 Jet Cleaner TANKO-JM If you notice vibrations on the plant while commissioning the device which are NOT generated by the device, then they must be prevented with suitable measures so that the vibrations CANNOT be transmitted to the device. If this is NOT possible, the maintenance intervals in section 7.4.1 Maintenance Intervals must be shortened accordingly.

  • Page 57: Maintenance

    Jet Cleaner TANKO-JM 7 Maintenance The following safety notes apply to all work on the device that is listed and described in this chapter and must be observed at all times. Use only original spare parts when replacing parts of the device. A functional check must be performed after every repair (see section 6.2 Functional Check / Trial Run).
  • Page 58 Jet Cleaner TANKO-JM WARNING Risk of chemical burns and burns when opening the container! The supply line is pressurized. The person may be struck by cleaning jets or come into contact with residual fluid from the supply line and device. There may also be hot vapors in the container.

  • Page 59: Switch-Off Procedure

    Jet Cleaner TANKO-JM 7.2 Switch-off Procedure In accordance with the type of device activation and how it is integrated (e.g. manual or automatic) on the cleaning plant, the switch-off procedure must be integrated and the following instructions must be observed when switching off. WARNING Risk from sudden, unforeseeable or unauthorized reactivation of the device (e.g.

  • Page 60: Removal

    Jet Cleaner TANKO-JM 7.3 Removal The safety notes in section 7.1 Safety Notes for Maintenance must be adhered to before removing the device from the container. WARNING Risk of chemical burns and burns when opening the container! The supply line is pressurized. The person may be struck by cleaning jets or come into contact with residual fluid from the supply line and device.
  • Page 61 Jet Cleaner TANKO-JM recommended minimum dimensions for the installation opening and for installing the device in the container and removing it from the container in assembled condition. A “stationary device” can be removed in different ways depending on the properties of the container and the size and accessibility of the installation opening.

  • Page 62: Maintenance

    Jet Cleaner TANKO-JM Interface C NOTE Excessively small installation openings on the container or components (e.g. agitators) in the container! Nozzles collide during removal! Damage to the device. The nozzle carrier may come loose.  The nozzles must NOT collide! 1.

  • Page 63: Maintenance Intervals

    Jet Cleaner TANKO-JM 7.4.1 Maintenance Intervals NOTE Component failure due to vibration damage! During operation, vibration can cause screw and clamp connections to work loose or the device to be subjected to severe strain, thus possibly leading to component failure. The failure of components or a device malfunction can cause material damage and consequential damages.

  • Page 64: Figure 7.4-1: Jm100 Maintenance Points

    Jet Cleaner TANKO-JM 7.4.1.1 JM100 Maintenance Intervals Maintenance points A Media connection [MC] / Process connection [PC] B Plain bearing on rotor shaft C Housing / bevel gear wheel connection D Nozzle carrier / nozzles connection E Plain bearing on axis for nozzle carrier Figure 7.4-1: JM100 maintenance points The tightening torque values for the thread connections required for maintenance are listed in section 7.5.1 JM100 Spare...

  • Page 65: Figure 7.4-2: Jm500 Maintenance Points

    Jet Cleaner TANKO-JM 7.4.1.2 JM500 Maintenance Intervals Maintenance points A Media connection [MC] / Process connection [PC] B Plain bearing on rotor shaft C Housing / bevel gear wheel connection D Nozzle carrier / nozzles connection E Ball bearing on axis for nozzle carrier D Nozzle carrier / bevel gear connection Figure 7.4-2: JM500 maintenance points The tightening torque values for the thread connections required for maintenance are listed in...

  • Page 66: Figure 7.4-3: Jm800 Maintenance Points

    Jet Cleaner TANKO-JM 7.4.1.3 JM800 Maintenance Intervals Maintenance points A Media connection [MC] / Process connection [PC] B Plain bearing on rotor shaft C Plain bearing on rotor shaft D Housing / bevel gear connection E Nozzle carrier / nozzles connection F Plain bearing on axis for nozzle carrier G Nozzle carrier / bevel gear connection Figure 7.4-3: JM800 maintenance points...

  • Page 67: Tools And Tightening Torque Values

    Jet Cleaner TANKO-JM Inspection and Maintenance Work The fluid and process connection is implemented using a threaded connection. Vibrations from operation could under certain circumstances cause the connection to S, F become loose. You must therefore regularly check to see if they are firmly in place. Check plain bearing to make sure it is fully functional and for wear.
  • Page 68 Jet Cleaner TANKO-JM JM100 Special Tool Assembly/disassembly tool for 1/2" rotor star wheel: Art. no. 664 MWJ 132 000 0 Screwdriver insert for 1/2" locking screw: Art. no. 664 MWJ 153 000 0 JM500 / JM800 Special Tool Assembly/disassembly for rotor: Art.

  • Page 69: Disassembling The Device

    Jet Cleaner TANKO-JM Assembly aid: Clamping jaws for vise Art. no. 664 MHJ 800 Z00 S (JM500/800) 7.4.3 Disassembling the Device NOTE Risk of damage to the device as a result of improper assembly/disassembly work! Assembly/disassembly of the device which is NOT performed properly can cause damage to the device which puts the functional safety and reliability at risk when re-commissioning.
  • Page 70 Jet Cleaner TANKO-JM 7.4.3.1 Removing the JM100 Device The item numbers shown in brackets refer to the Figure 7.5-1: Internal construction of the JM100-G22. 1) Disassembly - Actuator Unit Assembly NOTE Incorrect clamping in the vise can cause threaded connections to become jammed and deformed unintentionally! The threaded connection cannot be screwed and may become damaged.
  • Page 71 Jet Cleaner TANKO-JM 2) Disassembly - Cleaning Head Assembly Unit 1. Clamp the axle for nozzle carriers (13) on the flat surfaces into the vise. 2. Use a screwdriver or a screwdriver insert to screw locking screw (18) out of the axle for nozzle carriers (13).
  • Page 72 Jet Cleaner TANKO-JM NOTE Housing (02) could fall down! The housing (02) can become damaged by the impact.  When screwing out the parts, take care to ensure that the housing (02) CAN NOT fall down (e.g. by holding it with one hand). ...
  • Page 73 Jet Cleaner TANKO-JM 7.4.3.3 Removing the JM800 Device The item numbers shown in brackets refer to the Figure 7.5-3: Internal construction of the JM800-G13. 1) Disassembly - Actuator Unit Assembly NOTE Incorrect clamping in the vise can cause threaded connections to become jammed and deformed unintentionally! The threaded connection cannot be screwed and may become damaged.

  • Page 74: Assembling The Device

    Jet Cleaner TANKO-JM 7.4.4 Assembling the Device NOTE Risk of damage to the device as a result of improper assembly/disassembly work! Assembly/disassembly of the device which is NOT performed properly can cause damage to the device which puts the functional safety and reliability at risk when re-commissioning. The failure of components or a device malfunction can cause material damage and consequential damages.

  • Page 75: Table 7.5-1: Jm100 Tightening Torque Values

    Jet Cleaner TANKO-JM 7.4.4.1 Assembling the JM100 Device The item numbers shown in brackets refer to the Figure 7.5-1: Internal construction of the JM100-G22. The tightening torque values for the screw connections required for assembly are listed in the Table 7.5-1: JM100 tightening torque values.
  • Page 76 Jet Cleaner TANKO-JM 9. Clamp the housing (03) in the vise. 10. Screw and tighten the plug (08.1; 08.2) in the inflow disk (09). 11. Place the inflow disk (09) with the even surface facing downwards into the housing (02). 12.
  • Page 77 Jet Cleaner TANKO-JM 11. To secure the connection against loosening, screw 2x threaded pins (19) into the shaft-axle connection (15) and tighten them with a hexagon socket wrench. 12. Press jet concentrators (09) in all nozzles (08) and check that they are firmly in place. 13.
  • Page 78 Jet Cleaner TANKO-JM 17. Remove the screwed parts from the vise. The device is fully assembled and ready for installation (see section 5.2 Installation) on the plant. 7.4.4.3 Assembling the JM800 Device The item numbers shown in brackets refer to the Figure 7.5-3: Internal construction of the JM800-G13.
  • Page 79 Jet Cleaner TANKO-JM 5. Remove the screwed parts from the vise. 6. Clamp the shaft-axle-connection (19) with the rotor shaft (15) and the preassembled parts in the vise. 7. Slide the base of the housing (03) with the screwed-on parts over the rotor shaft (15). 8.

  • Page 80: Notes On Cleaning

    Jet Cleaner TANKO-JM 7.4.5 Notes on Cleaning It is recommended for the device to be cleaned during maintenance. Comply with the following safety notes prior to cleaning. WARNING Hazard from corrosive or aggressive cleaning agents! There is a risk of death or severe physical injuries. ...

  • Page 81: Spare Parts And Customer Service

    For technical questions or spare part requests, you can contact Customer Service department as follows: Armaturenwerk Hötensleben GmbH Schulstraße 5 – 6 D-39393 Hötensleben, Germany Telephone +49 39405 92-0 Fax +49 39405 92-111 E-mail info@awh.eu Internet http://www.awh.eu 7 Maintenance Translation of the original Operating / Installation Instructions 2016/12 71/90...

  • Page 82: Jm100 Spare Parts

    Jet Cleaner TANKO-JM 7.5.1 JM100 Spare Parts Figure 7.5-1: Internal construction of the JM100-G22 Tightening torque values for screw connections Tightening Torque Item / Item Item / Item Thread [Nm] / [lbft] — 01 / 02 M45 x 1.5 82 / 64.43 —...

  • Page 83: Table 7.5-2: Jm100 Parts List (Standard)

    Jet Cleaner TANKO-JM Remark: The items marked “X” or “■” are included in the wear parts package and can be ordered. The items marked “■” are required for replacing wear parts [WP]. Item Qty. Designation Remark Article No. Material [WP] BSP 3/4"...

  • Page 84: Table 7.5-3: Jm100 Standard Configuration

    Jet Cleaner TANKO-JM Assignment to the Variants of the JM100 The specified plugs correspond to the standard configuration. A selection of various medium plugs is a component part of the scope of delivery. Discrepancies may be encountered in individual cases. Article No.

  • Page 85: Jm500 Spare Parts

    Jet Cleaner TANKO-JM 7.5.2 JM500 Spare Parts Figure 7.5-2: Internal construction of the JM500-G22 Tightening torque values for screw connections Tightening Torque Item / Item Thread [Nm] / [lbft] 01 / 02 M65 x 1.5 135 / 99.49 02 / 14 M56 x 1.5 130 / 95.81 08 / 18...

  • Page 86: Table 7.5-5: Jm500 Parts List (Standard)

    Jet Cleaner TANKO-JM Remark: The items marked “X” or “■” are included in the wear parts package and can be ordered. The items marked “■” are required for replacing wear parts [WP]. Item Qty. Designation Remark Article No. Material [WP] BSP 1 ½"...

  • Page 87: Table 7.5-6: Jm500 Standard Configuration

    Jet Cleaner TANKO-JM Assignment to the Variants of the JM500 The specified plugs correspond to the standard configuration. A selection of various medium plugs is a component part of the scope of delivery. Discrepancies may be encountered in individual cases. Article No.

  • Page 88: Jm800 Spare Parts

    Jet Cleaner TANKO-JM 7.5.3 JM800 Spare Parts Figure 7.5-3: Internal construction of the JM800-G13 Tightening torque values for screw connections Tightening Torque Item / Item Item / Item Thread [Nm] / [lbft] 01 / 02 02 / 03 M85 x 1.5 150 / 110.55 03 / 18 21 / 22...

  • Page 89: Table 7.5-8: Jm800 Parts List (Standard)

    Jet Cleaner TANKO-JM Remark: The items marked “X” or “■” are included in the wear parts package and can be ordered. The items marked “■” are required for replacing wear parts [WP]. Item Qty. Designation Remark Article No. Material [WP] BSP 1 ½...

  • Page 90: Table 7.5-9: Jm800 Standard Configuration

    Jet Cleaner TANKO-JM Article No. Item Designation Remark Article No. Quantity NB = 8.0 mm 668 500 000 20U 020 Nozzle NB = 9.5 mm 668 500 000 20V 020 — 6 x 30° NB = 9.5 668 806 000 30V 220 Inflow disk —...

  • Page 91: Faults

     Before eliminating any malfunction, comply with the safety notes in chapter 7 Maintenance.  In case of any uncertainty or doubt, contact AWH. 8 Faults Translation of the original Operating / Installation Instructions 2016/12 81/90...

  • Page 92: Faults And Remedial Action

    Table 8.2-1: Operating faults – cause and remedy If the specified measures are NOT successful, please contact AWH. In the event of return shipment (e.g. repair / servicing / return), a hazardous substance declaration must be enclosed with the device in accordance with the Hazardous Substance Directive (GefStoffV).

  • Page 93: How To Act In Case Of An Emergency

    It is for this reason that AWH can offer the operating company, solely as a precautionary measure, a few points of reference and notes to be observed and to be integrated into the operating company's hazard assessments.

  • Page 94: Decommissioning

    Use protective work clothing, protective gloves and safety goggles when carrying out the tasks.  In case of any uncertainty or doubt, contact AWH. Removal Only experts are permitted to perform the removal from the container and the disassembly of the device for disposal.
  • Page 95 Jet Cleaner TANKO-JM After removal, the entire device must be properly: – cleaned (see section 7.4.5 Notes on Cleaning) and – disassembled into its assembly units and individual parts (see section 7.4.3 Disassembling the Device). Unless other arrangements for return or disposal have been made, disassembled components should be turned in for recycling: –...

  • Page 96: Index

    Jet Cleaner TANKO-JM Index Abbreviations ............V Identification Marking ........13 Assembling the Device ........64 Installation ..........28, 30 Installation opening Installation opening - mobile device ..20, 38 Cleaning Agents ........6, 23, 24 Installation opening - stationary device ..20, Cleaning times 36, 38, 51, 52 JM100 cleaning times ........
  • Page 97 Jet Cleaner TANKO-JM Related Documents ..........4 Removal ..........50, 84, 85 Technical Data ..........19 Removing the Device ........50 Temperature Requirements for Personnel ......10 Ambient temperature ........20 Operating temperature ......... 20 Tools and Tightening Torque Values ....57 Safety ..............

  • Page 98: Appendices

    Jet Cleaner TANKO-JM Appendices Appendix 1: Declaration (Translation) ......................89 88/90 Translation of the original Operating / Installation Instructions 2016/12 Appendices...
  • Page 99 Schulstraße 5 - 6 39393 Hötensleben, Germany Phone +49 39405 92-0 +49 39405 92-111 E-Mail info@awh.eu Homepage http://www.awh.eu Declaration for incorporation as per – EC Directive - Machinery 2006/42/EC, Annex II B We hereby declare that the container cleaning device...
  • Page 100 Jet Cleaner TANKO-JM 90/90 Translation of the original Operating / Installation Instructions 2016/12 Appendices...

  • Page 101: Notizen

    Jet Cleaner TANKO-JM Notizen A member of Neumo Ehrenberg Group...
  • Page 102 Jet Cleaner TANKO-JM A member of Neumo Ehrenberg Group...
  • Page 103 Jet Cleaner TANKO-JM A member of Neumo Ehrenberg Group...
  • Page 104 Armaturenwerk Hötensleben GmbH Schulstr. 5 – 6 39393 Hötensleben, Germany Phone +49 39405 92-0 +49 39405 92-111 E-Mail info@awh.eu Homepage http://www.awh.eu A member of Neumo Ehrenberg Group...

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Tanko jm500Tanko jm800

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